Scag Power Equipment SVR36A-15FS User manual

OPERATOR’S

MANUAL

Part No. 03321

Printed 9/12

Printed in USA

Scag Power Equipment

Division of Metalcraft of Mayville, Inc.

Congratulations on owning a Scag mower! This manual contains the

operating instructions and safety information for your Scag mower. Reading

this manual can provide you with assistance in maintenance and adjustment

procedures to keep your mower performing to maximum efciency. The

specic models that this book covers are listed on the inside cover. Before

operating your machine, please read all the information enclosed.

V-Ride

Model: SVR36A-600FX

SVR48V-691FX

SVR52V-730FX

SVR61V-801FX

WARNING

FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT

IN SERIOUS INJURY OR DEATH.

Read this manual completely as well as other manuals that came with your mower.•

ALWAYS FOLLOW OSHA APPROVED OPERATION.•

DO NOT operate on steep slopes. •

Under no circumstances should the machine be operated on slopes greater than 20 •

degrees. ALWAYS FOLLOW OSHA APPROVED OPERATION.

Stay two cut widths away from slopes, drop offs, ditches and retaining walls.•

DO NOT back down a slope or ramp.•

DO NOT mow on wet grass. Wet grass reduces traction and steering control.•

Keep all shields in place, especially the grass discharge chute.•

Before performing any maintenance or service, stop the machine and remove the •

spark plug wire and ignition key.

If a mechanism becomes clogged, stop the engine before cleaning.•

Keep hands, feet and clothing away from power-driven parts.•

Keep others off the mow• er (only one person at a time)

REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!

HAZARD CONTROL AND ACCIDENT PREVENTION ARE DEPENDENT UPON THE AWARENESS,

CONCERN, PRUDENCE, AND PROPER TRAINING OF THE PERSONNEL INVOLVED IN THE

OPERATION, TRANSPORT, MAINTENANCE, AND STORAGE OF THE EQUIPMENT.

This manual covers the operating instructions and illustrated parts list for:

SVR36A-600FX with a serial number of H3700001 to H3799999

SVR48V-691FX with a serial number of H3800001 to H3899999

SVR52V-730FX with a serial number of H3900001 to H3999999

SVR61V-801FX with a serial number of H4000041 to H4099999

Always use the entire serial number listed on the serial number tag when referring to this product.

I

R

Table of Contents

GENERAL INFORMATIONSECTION 1 - ...................................................................................1

1.1 INTRODUCTION ...........................................................................................................................................1

1.2 DIRECTION REFERENCE ...........................................................................................................................1

1.3 SERVICING THE ENGINE AND DRIVE TRAIN COMPONENTS .................................................................1

1.4 SYMBOLS ....................................................................................................................................................2

SAFETY INFORMATIONSECTION 2 - ......................................................................................3

2.1 INTRODUCTION ...........................................................................................................................................3

2.2 SIGNAL WORDS ..........................................................................................................................................3

2.3 BEFORE OPERATION CONSIDERATIONS ................................................................................................3

2.4 OPERATION CONSIDERATIONS ................................................................................................................4

2.5 MAINTENANCE CONSIDERATIONS & STORAGE ....................................................................................6

2.6 USING A SPARK ARRESTOR .....................................................................................................................7

2.7 SPARK IGNITION SYSTEM .........................................................................................................................7

2.8 SAFETY AND INSTRUCTIONAL DECALS .................................................................................................8

SPECIFICATIONSSECTION 3 - ................................................................................................9

3.1 ENGINE ........................................................................................................................................................9

3.2 ELECTRICAL ...............................................................................................................................................9

3.3 ENGINE DECK .............................................................................................................................................9

3.4 CUTTER DECK ..........................................................................................................................................10

3.5 WEIGHTS AND DIMENSIONS ...................................................................................................................10

3.6 PRODUCTIVITY .........................................................................................................................................10

OPERATING INSTRUCTIONSSECTION 4 - ...........................................................................11

4.1 CONTROLS AND INSTRUMENT IDENTIFICATION ................................................................................11

4.2 SAFETY INTERLOCK SYSTEM ................................................................................................................12

4.3 INITIAL RUN-IN PROCEDURES ................................................................................................................12

4.4 STARTING THE ENGINE ...........................................................................................................................12

4.5 GROUND TRAVEL AND STEERING .........................................................................................................13

4.6 ENGAGING THE DECK DRIVE (CUTTER BLADES) ................................................................................14

4.7 OPERATING PLATFORM ..........................................................................................................................15

4.8 HILLSIDE OPERATION ..............................................................................................................................16

4.9 PARKING THE MOWER .............................................................................................................................16

4.10 AFTER OPERATION ................................................................................................................................16

4.11 REMOVING CLOGGED MATERIAL ........................................................................................................16

4.12 MOVING MOWER WITH ENGINE STOPPED ..........................................................................................17

4.13 RECOMMENDATIONS FOR MOWING ....................................................................................................17

4.14 ADJUSTING CUTTING HEIGHT .............................................................................................................17

TROUBLESHOOTING CUTTING CONDITIONSSECTION 5 - ...............................................18

II

R

Table of Contents

ADJUSTMENTSSECTION 6 - .................................................................................................21

6.1 PARKING BRAKE ADJUSTMENT ............................................................................................................21

6.2 TRAVEL ADJUSTMENT .............................................................................................................................21

6.3 THROTTLE CONTROL AND CHOKE ADJUSTMENTS ............................................................................23

6.4 BELT ADJUSTMENTS ...............................................................................................................................23

6.5 BELT ALIGNMENT .....................................................................................................................................23

6.6 CUTTER DECK ADJUSTMENTS ..............................................................................................................23

6.7 ELECTRIC CLUTCH ADJUSTMENT .........................................................................................................28

6.8 FRONT WEIGHT ADJUSTMENT ..............................................................................................................28

6.9 OPERATOR CUSHION ADJUSTMENT .....................................................................................................29

MAINTENANCESECTION 7 - ..................................................................................................31

7.1 MAINTENANCE CHART - RECOMMENDED SERVICE INTERVALS ......................................................31

7.2 LUBRICATION ............................................................................................................................................32

7.3 HYDRAULIC SYSTEM ...............................................................................................................................34

7.4 ENGINE OIL ...............................................................................................................................................35

7.5 ENGINE FUEL SYSTEM ............................................................................................................................36

7.6 ENGINE AIR CLEANER .............................................................................................................................37

7.7 BATTERY - ELECTRIC START MODELS..................................................................................................37

7.8 DRIVE BELTS .............................................................................................................................................38

7.9 CUTTER BLADES ......................................................................................................................................38

7.10 TIRES ........................................................................................................................................................40

7.11 BODY AND DECK ....................................................................................................................................40

ILLUSTRATED PARTS LISTSECTION 8 - ..............................................................................42

8.1 SCAG APPROVED ATTACHMENTS AND ACCESSORIES. .....................................................................42

36A CUTTER DECK .........................................................................................................................................44

48V & 52V CUTTER DECKS ...........................................................................................................................46

61V CUTTER DECK .........................................................................................................................................48

SVR36A, SVR48V & SVR52V CUTTER DECK CONTROLS ..........................................................................50

SVR61V CUTTER DECK CONTROLS ............................................................................................................52

SVR SHEET METAL COMPONENTS ..............................................................................................................54

STEERING CONTROLS ...................................................................................................................................56

SVR FUEL SYSTEM ........................................................................................................................................58

HYDRAULICS AND ENGINE COMPONENTS ................................................................................................60

SVR-61V HYDRAULICS AND ENGINE COMPONENTS ................................................................................62

ELECTRICAL SYSTEM ...................................................................................................................................64

REPLACEMENT DECALS AND INFORMATION PLATES .............................................................................66

SVR ELECTRICAL SCHEMATIC .....................................................................................................................68

LIMITED WARRANTY - COMMERCIAL EQUIPMENT .........................Following Section 8

1

R

Section 1

INTRODUCTION1.1

Your mower was built to the highest standards in the

industry. However, the prolonged life and maximum

efficiency of your mower depends on you following the

operating, maintenance and adjustment instructions in

this manual.

If additional information or service is needed, contact your

Scag Power Equipment Dealer.

We encourage you to contact your dealer for repairs.

All Scag dealers are informed of the latest methods to

service this equipment and provide prompt and efficient

service in the field or at their service shop. They carry a

full line of Scag service parts.

- IMPORTANT -

The replacement of any part on this product

by other than the manufacturer's authorized

replacement part may adversely affect the

performance, durability or safety of this

product.

Use of other than original Scag replacement

parts will void the warranty.

When ordering parts, always give the model and serial

number of your mower. The serial number plate is located

on the frame of the machine between the engine and

hydraulic pump where shown in Figure 1-1.

R

MODEL

SERIAL

Division of Metalcraft of Mayville, Inc.

Mayville, Wisconsin 53050

Patents Issued and Pending

SERIAL NUMBER

PLATE LOCATION

Mower Serial Number Plate LocationFigure 1-1.

GENERAL INFORMATION

USE ONLY SCAG APPROVED ATTACHMENTS AND

ACCESSORIES.

Attachments and accessories manufactured by companies

other than Scag Power Equipment are not approved for

use on this machine. See Section 8-1.

WARNING

For pictorial clarity, some illustrations and ﬁgures

in this manual may show shields, guards or plates

open or removed. Under no circumstances should

your mower be operated without these devices

in place.

All information is based upon product information available

at the time of approval for printing. Scag Power Equipment

reserves the right to make changes at any time without

notice and without incurring any obligation.

DIRECTION REFERENCE1.2

The “Right” and “Left”, “Front” and “Rear” of the machine

are referenced from the operator’s right and left when in

the normal operating position and facing the forward travel

direction.

SERVICING THE ENGINE AND DRIVE 1.3

TRAIN COMPONENTS

The detail servicing and repair of the engine and

transmission are not covered in this manual; only routine

maintenance and general service instructions are

provided. For service of these components during the

limited warranty period, it is important to contact your

Scag dealer or find a local authorized servicing agent

of the component manufacturer. Any unauthorized work

done on these components during the warranty period

may void your warranty.

2

R

Section 1

SYMBOLS1.4

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

Choke

Transmission

Parking Brake

48071S

Spinning Blade

On/Start

Spring Tension on Idler

Off/Stop

Oil

Falling Hazard

Thrown Object Hazard

Fast

Slow

Continuously Variable - Linear

Cutting Element - Basic Symbol

481039S

Pinch Point

Cutting Element - Engage

Hour meter/Elapsed Operating Hours

Cutting Element - Disengage

Crush Hazard.

CE Mark

Keep Bystanders Away

Read Operator's Manual

3

R

Section 2

INTRODUCTION2.1

Your mower is only as safe as the operator. Carelessness

or operator error may result in serious bodily injury

or death. Hazard control and accident prevention are

dependent upon the awareness, concern, prudence, and

proper training of the personnel involved in the operation,

transport, maintenance and storage of the equipment. Make

sure every operator is properly trained and thoroughly

familiar with all of the controls before operating the

mower. The owner/user can prevent and is responsible for

accidents or injuries occurring to themselves, other people

or property.

READ THIS OPERATOR’S MANUAL BEFORE

ATTEMPTING TO START YOUR MOWER.

A replacement manual is available from your authorized

Scag Service Dealer or by contacting Scag Power

Equipment, Service Department at P.O. Box 152, Mayville,

WI 53050 or contact us via the Internet at www.scag.com.

The manual for this machine can be downloaded by using

the model and serial number or use the contact form to

make your request. Please indicate the complete model

and serial number of your Scag product when requesting

replacement manuals.

SIGNAL WORDS2.2

This symbol means “Attention! Become Alert! Your

Safety is Involved!" The symbol is used with the following

signal words to attract your attention to safety messages

found on the decals on the machine and throughout this

manual. The message that follows the symbol contains

important information about safety. To avoid injury and

possible death, carefully read the message! Be sure to fully

understand the causes of possible injury or death.

SIGNAL WORD:

It is a distinctive word found on the safety decals on the

machine and throughout this manual that alerts the viewer

to the existence and relative degree of the hazard.

DANGER

The signal word “DANGER” denotes that an extremely

hazardous situation exists on or near the machine that

could result in high probability of death or irreparable injury

if proper precautions are not taken.

WARNING

The signal word “WARNING” denotes that a hazard exists

on or near the machine that can result in injury or death if

proper precautions are not taken.

CAUTION

The signal word “CAUTION” is a reminder of safety practices

on or near the machine that could result in personal injury

if proper precautions are not taken.

Your safety and the safety of others depends significantly

upon your knowledge and understanding of all correct

operating practices and procedures of this machine.

BEFORE OPERATION 2.3

CONSIDERATIONS

WARNING

Check all hydraulic connections for tightness.

Inspect all hydraulic hoses and / or lines to ensure

they are in good condition before operating.

NEVER allow children to operate this mower. Do not 1.

allow adults to operate this machine without proper

instructions.

Do not mow when children and/or others are 2.

present. Keep children out of the mowing area and

in the watchful care of a responsible adult other than

the operator. Be alert and turn machine off if a child

enters the area.

SAFETY INFORMATION

4

R

Section 2

DO NOT allow children to ride or play on the 3.

machine, it is not a toy.

Clear the area to be mowed of objects that could be 4.

picked up and thrown by the cutter blades.

DO NOT carry passengers.5.

DO NOT operate the machine under the influence of 6.

alcohol or drugs.

If the operator(s) or mechanic(s) cannot read English 7.

or Spanish, it is the owner's responsibility to explain

this material to them.

DO NOT wear loose fitting clothing. Loose clothing, 8.

jewelry or long hair could get tangled in moving

parts. Do not operate the machine wearing shorts;

always wear adequate protective clothing including

long pants. Wearing safety glasses, safety shoes and

a helmet is advisable and is required by some local

ordinances and insurance regulations.

WARNING

Always wear hearing protection. Operating this

machine over prolonged periods of time can

cause loss of hearing.

Keep the machine and attachments in good 9.

operating condition. Keep all shields and safety

devices in place. If a shield, safety device or decal

is defective or damaged, repair or replace it before

operating the machine.

WARNING

This machine is equipped with an interlock system

intended to protect the operator and others from

injury. This is accomplished by preventing the

engine from starting unless the deck drive is

disengaged, the neutral lock lever is in the neutral

lock position, and the operator is in the operating

position. The system shuts off the engine if the

operator releases the left hand steering lever with

the deck drive engaged, the operator releases

the left hand steering lever with the neutral lock

lever in the drive position (D) or if the neutral lock

lever is placed in the drive position (D) and the

parking brake is applied. Never operate equipment

with the interlock system disconnected or

malfunctioning.

Be sure the interlock switches are functioning 10.

correctly.

Fuel is flammable; handle it with care. Fill the fuel 11.

tank outdoors. Never fill it indoors. Use a funnel or

spout to prevent spillage. Clean up any spillage

before starting the engine.

DO NOT add fuel to a running or hot engine. Allow 12.

the engine to cool for several minutes before adding

fuel. Never fuel indoors or inside enclosed trailers.

Keep flammable objects (cigarettes, matches, etc.), 13.

open flames and sparks away from the fuel tank and

fuel container. Use only approved containers.

Equipment must comply with the latest requirements 14.

per SAE J137 and/or ANSI/ASAE S279 when driven

on public roads.

Do not operate without the side discharge chute 15.

installed and in the down position or with an optional

grass catcher or mulch plate completely installed.

Check the blade mounting bolts at frequent intervals 16.

for proper tightness.

Make sure all hydraulic fluid connections are tight 17.

and all hydraulic hoses and lines are in good

condition before starting the machine.

OPERATION CONSIDERATIONS2.4

Know the function of all controls and how to stop 1.

quickly.

WARNING

DO NOT operate on steep slopes. Under no

circumstances should the machine be operated

on slopes greater than 20 degrees. See Figure

2-1 to determine approximate slope of area to

be mowed. ALWAYS FOLLOW OSHA APPROVED

OPERATION.

Reduce speed and exercise extreme caution on 2.

slopes and in sharp turns to prevent tipping or loss

of control. Be especially cautious when changing

directions on slopes.

Stay two cut widths away from slopes, drop offs, 3.

ditches and retaining walls.

To prevent tipping or loss of control, start and stop 4.

smoothly, avoid unnecessary turns and travel at

reduced speed.

5

R

Section 2

Immediately apply the parking brake if you lose 5.

steering control while operating. Inspect the machine

and correct the problem before continuing to operate.

When using any attachment, never direct the 6.

discharge of material toward bystanders or allow

anyone near the machine while in operation.

Start the engine with the operator in the operating 7.

position, cutter blades are disengaged, parking

brake is engaged, and the neutral lever is in neutral.

If the mower discharge ever plugs, shut off the 8.

engine, remove the ignition key, and wait for all

movement to stop before removing the obstruction.

WARNING

DO NOT use your hand to dislodge the clogged

discharge chute. Use a stick or other device to

remove clogged material after the engine has

stopped running and the blades have stopped

turning.

Be alert for holes, rocks, roots and other hidden 9.

hazards in the terrain. Keep away from any drop

offs. Beware of overhead obstructions (low limbs,

etc.), underground obstacles (sprinklers, pipes, tree

roots, etc.). Cautiously enter a new area. Be alert for

hidden hazards.

Disengage power to cutter deck before backing up. 10.

Do not mow in reverse unless absolutely necessary

and then only after observation of the entire area

behind the mower. If you must mow in reverse,

maintain a constant lookout to the rear of the

machine and mow slowly.

DO NOT turn sharply. Use care when backing up.11.

Disengage power to cutter deck before crossing 12.

roads, walks or gravel drives.

Mow only in daylight or good artificial light.13.

NEVER raise the deck with the blades engaged.14.

Take all possible precautions when leaving the 15.

machine unattended, such as disengaging the

mower, stopping the engine, and removing the key.

Disengage power to the attachments when 16.

transporting or when not in use.

The machine and attachments should be stopped 17.

and inspected for damage after striking a foreign

object, and damage should be repaired before

restarting and operating the machine.

5

o

10

o

15

o

20

o

Slope Angle GraphFigure 2-1.

CAUTION

Do not touch the engine or the mufﬂer while the

engine is running or immediately after stopping.

These areas may be hot enough to cause a

burn.

DANGER

DO NOT run the engine inside a building or

a confined area without proper ventilation.

Exhaust fumes are hazardous and contain

carbon monoxide which can cause brain injury

and death.

Keep hands and feet away from cutter blades and 18.

moving parts. Contact can injure.

Transport the mower using a heavy duty trailer 19.

or truck. Ensure the trailer or truck has all of the

necessary lighting and markings as required by

laws, codes, and ordinances. Secure a trailer with a

safety chain.

Be cautious when loading and unloading onto 20.

trailers or trucks. Use only a full width ramp. Always

back on and drive off a trailer.

When transporting the mower, make sure the neutral 21.

lock lever is in neutral lock, the engine is off with the

key removed, the parking brake is engaged and the

wheels have been blocked.

6

R

Section 2

Tie the mower down securely using the tie down 22.

points located on the front and rear of the machine.

See Figure 2-2 and 2-3. Secure using straps, chains,

cable, or ropes. Both front and rear straps must be

directed down and outward from machine.

TIE DOWN

POINT TIE DOWN

POINT

Front Tie Down PointsFigure 2-2.

TIE DOWN

POINT

TIE DOWN

POINT

Rear Tie Down PointsFigure 2-3.

Use care when approaching blind corners, shrubs, 23.

trees, or other objects that may obscure vision.

NEVER leave the machine running unattended.24.

MAINTENANCE CONSIDERATIONS & 2.5

STORAGE

Never make adjustments to the machine with the 1.

engine running unless specifically instructed to do

so. If the engine is running, keep hands, feet, and

clothing away from moving parts.

Place the neutral lock lever in neutral lock, engage 2.

the parking brake, stop engine and remove key or

disconnect spark plug wire to prevent accidental

starting of the engine when servicing or adjusting

the machine. Wait for all movement to stop before

adjusting, cleaning or repairing.

Remove spark plug wire before making any repairs. 3.

Keep all nuts, bolts and screws tight, to ensure the 4.

machine is in safe working condition. Check blade

mounting bolts frequently to be sure they are tight.

Do not change the engine governor settings or 5.

overspeed the engine. See the engine operator's

manual for information on engine settings.

To reduce fire hazard, keep the cutting units, drives, 6.

muffler and engine free of grass, leaves, excessive

grease, oil and dirt.

Park the machine on level ground.7.

NEVER allow untrained personnel to service the 8.

machine.

Use care when checking blades. Use a Blade Buddy, 9.

wrap the blade(s) or wear gloves and USE CAUTION

when servicing blades. Only replace blades. NEVER

straighten or weld blades.

Keep all parts in good working condition. Replace all 10.

worn or damaged decals.

Use jack stands to support components when 11.

required.

Carefully release pressure from components with 12.

stored energy.

WARNING

Hydraulic ﬂuid is under high pressure and can

penetrate skin causing injury. If hydraulic ﬂuid

is injected into the skin, it must be surgically

removed within a few hours by a doctor or

gangrene may result.

Keep body and hands away from pinholes or

nozzles that eject hydraulic fluid under high

pressure. Use paper or cardboard and not hands

to search for leaks.

Safely relieve all pressure from the hydraulic

system by placing the control levers in the neutral

lock position and shutting off the engine before

performing any work on the hydraulic system.

If you need service on your hydraulic system,

please see your authorized Scag dealer.

Let the engine cool before storing.13.

DO NOT store the machine near an open flame.14.

Shut off fuel while storing or transporting.15.

DO NOT store fuel near flames or drain indoors.16.

7

R

Section 2

USING A SPARK ARRESTOR2.6

The engine in this machine is not equipped with a spark

arrestor muffler. It is in violation of California Public

Resource Code Section 4442 to use or operate this

engine on or near any forest covered, brush covered

or grass covered land unless the exhaust system is

equipped with a spark arrestor meeting any applicable

local or state laws. Other states or federal areas may have

similar laws. Check with your state or local authorities for

regulations pertaining to these requirements.

SPARK IGNITION SYSTEM2.7

This spark ignition system complies with Canadian

ICES-002.

8

R

Section 2

SAFETY AND INSTRUCTIONAL DECALS2.8

483407

483402

484281

483406

2009 SVR Safety Decals

Molded in Fuel Tank

484075

WARNING

Operation of this equipment

may create sparks that can

start res around dry

vegetation. A spark

arrestor may be required.

The operator should contact

local re agencies for laws

or regulations relating to

re prevention requirements.

483900

(supplied with California models only)

483405

!

Avoid injury from burns

- Shut off engine

- Allow to cool several minutes

- Remove cap slowly

- Do not over fill

!

Avoid injury from burns

- Shut off engine

- Allow to cool several minutes

- Remove cap slowly

- Do not over fill

9

R

Section 3

SPECIFICATIONS

ENGINE3.1

General Type ................................................................................................Heavy Duty Industrial/Commercial Gasoline

Model:

Scag Model SVR36A-600FX ...........................................................................................................Kawasaki FX600V

Scag Model SVR48V-691FX ...........................................................................................................Kawasaki FX691V

Scag Model SVR52V-730FX ...........................................................................................................Kawasaki FX730V

Scag Model SVR61V-801FX ...........................................................................................................Kawasaki FX801V

Displacement:

Kawasaki FX600V .............................................................................................................................................. 603cc

Kawasaki FX690V .............................................................................................................................................. 726cc

Kawasaki FX730V .............................................................................................................................................. 726cc

Kawasaki FX801V .............................................................................................................................................. 852cc

Cylinders ..................................................................................................................................... 2 with Cast-Iron Sleeves

Governor ................................................Mechanical Type with Variable Speed Control Set At 3600 RPM (+/- 100 RPM)

Idle Speed:

Kawasaki ............................................................................................................................. 1550 RPM (+/- 150 RPM)

Fuel ...................................................................................... Non-Leaded Gasoline with a Minimum Octane Rating of 87

Oil Pump ...............................................................................................varies - see engine manufacturer's speciﬁcations

Starter:

Kawasaki .................................................................................................... Electric Starting with solenoid shift starter

ELECTRICAL3.2

Starter ..................................................................12-Volt Electric Ring Gear Type, Key and Solenoid Operated Interlock

Interlock Switches ............................................................Operator Presence, Mower Engagement (BBC), Neutral Lever

Instrument Panel ..........................Key Switch, Throttle Lever, Choke Lever, PTO Switch, Hour Meter and Neutral Lever

ENGINE DECK3.3

Drive System ............................................................................. Hydraulic Drive with Two Variable Displacement Pumps

and Two Cast-Iron High Torque Wheel Motors

Hydraulic Pumps .....................Two Hydro-Gear PG Series 10 cc. (36/48/52) or PK Series 12 cc. (61) Hydraulic Pumps

with Dump Valves for movement without the engine running

Hydraulic Drive Motors ............................................................................. Two Parker Model TE Cast-Iron Wheel Motors

Steering/Travel Control ..............................................Twin Lever Steering Control with Individual Control to Each Wheel

Parking Brake ...........................................................................Lever Actuated Linkage to Brakes on Both Drive Wheels

Wheels:

(2) Front Caster ........................................................................... (36 / 48 / 52) - 11 x 4-5 Flat Free w/Roller Bearings

(61) - 13 x 6.50 - 6 Flat-Free w/Roller Bearings

(2) Drive - .....................................................................(36) 18 x 8.5 - 8 Four-Ply Pneumatic Tubeless, Radius Edge

(48 / 52 / 61) 20 x 10 - 8 Four-Ply Pneumatic Tubeless, Radius Edge

Tire Pressure:

Front Caster....................................................................................................................................................Flat-Free

Drive .................................................................................................................................................................. 12 PSI

Fuel Tank ...............................5 Gallon (36 / 48) or 8 Gallon (52 / 61) Seamless Polyethylene Tank with Large Opening,

Fuel Cap and Fuel Gauge

Travel Speed:

Forward .................................................................................................................................... (36) - 0 up to 7.7 MPH

(48 / 52) - 0 up to 8.5 MPH

(61) - 0 up to 11 MPH

Reverse .............................................................................................................................................. 0 up to 6.0 MPH

-NOTE- The machine will travel at speeds up to 8.5 mph or 11 mph for transport purposes. For best cutting

performance the forward travel speed should be adjusted depending upon the cutting conditions.

10

R

Section 3

CUTTER DECK3.4

Type ......................................................................................................................Out-Front design with anti-scalp rollers

Construction ............................................................................................................................ Tri-plate deck construction

Top of deck consists of three steel plates totaling nearly 1/2" of steel, 7-gauge (3/16") deck skirt

True Cutting Width:

36 .........................................................................................................................................................35.5" (90.2 cm)

48 ..........................................................................................................................................................48" (122.0 cm)

52 ..........................................................................................................................................................52" (132.0 cm)

61 ..........................................................................................................................................................61" (155.0 cm)

Cutting Height Adjustment ................................................................ Adjustment from, 1-1/2" to 4-1/2" in 1/4"increments

Cutter Blades ............................................................................. 0.197 in. Thick, Milled Edge, Wear Resistant Marbain™

Blade Engagement ............................................................Electric Blade Engagement Clutch with Control Panel Switch

Connected to the Cutter Deck through a Belt

Discharge Opening ............................................... Extra Wide Discharge Opening with Spring-Loaded Discharge Chute

Discharge Chute ...................................................................................................Black, Polypropylene (Plastic), Flexible

Spindles ............................................................................. Cast-Iron Housing, Tapered Roller Bearings with Top Access

Grease Fitting and Grease Overﬁll Relief Poppet

Spindle Pulleys ........................................................................................................Split Steel with Tapered Locking Hub

Cutter Deck Belts ................................................................................................................... B-section with Kevlar Cords

Electric Clutch Type ................................................................................................Ogura Heavy Duty PTO Clutch Brake

WEIGHTS AND DIMENSIONS 36 48 / 52 61V3.5

Length (with foot plate down)...................................................... 71" ...................... 69-1/2" / 71-3/4" ....................75-1/2"

Length (with foot plate in transport position) ............................... 67" ......................65-1/2" / 67-3/4" .....................71-1/2

Tracking Width ......................................................................... 35-1/2" .......................... 41-3/4" ...........................46-3/4"

Overall Width w/chute down .................................................... 47-3/4" ................... 61-1/4" / 65-1/4" ....................73-1/2"

Overall Width w/chute up ......................................................... 37-1/4" ................... 49-3/4" / 53-3/4" ....................62-3/4"

Overall Height .......................................................................... 46-1/2" .......................... 47-1/2" ...........................47-1/2"

Operating Weight ....................................................................... 775# .............................. 860# ................................ 975#

PRODUCTIVITY 36 48 / 52 61 3.6

Cutting Width 36" 48" / 52" 61"

Acres Per Day 14 18.6 / 20.2 23.7

The preceding chart will aid you in determining how many acres your Scag mower will cut per day. The chart is an

estimate based on 8 hours per day cutting time at 6 MPH with a 20% allowance for overlap and turns.

11

R

Section 4

CAUTION

Do not attempt to operate this mower unless you

have read this manual. Learn the location and

purpose of all controls and instruments before

you operate this mower.

CONTROLS AND INSTRUMENT 4.1

IDENTIFICATION

Before operating the mower, familiarize yourself with all

mower and engine controls. Knowing the location, function

and operation of these controls is important for safe and

efficient operation of the mower.

Ignition Switch (Figure 4-1).1. The ignition switch

is used to start the engine and has three positions;

OFF, ON, and START.

OPERATING INSTRUCTIONS

Mower Deck Switch (Figure 4-1). 2. Used to engage

and disengage the mower drive system. Pulling up

on the switch will engage the deck drive. Pushing

down on the switch will disengage the deck drive.

Engine Choke Control (Figure 4-1).3. Used to start

a cold engine.

Engine Throttle Control (Figure 4-1).4. Used to

control the engine speed. Pushing the lever forward

increases engine speed. Pulling the lever back

decreases engine speed. Full back position is the

IDLE position. Full forward is the cutting position.

Hourmeter (Figure 4-1).5. Indicates the number of

hours the engine has been operated. It operates

whenever the engine is running. Has preset

maintenance reminders for engine and hydraulic

system oil changes. Will start ﬂashing scheduled

maintenance 2 hours before preset time and

continue ﬂashing until 2 hours after. Automatically

resets.

RIGHT STEERING

CONTROL

DECK LIFT

PARKING BRAKE

CONTROL

CUTTING HEIGHT

ADJUSTMENT

NEUTRAL LOCK

CONTROL

LEFT STEERING

CONTROL /

OPERATOR PRESENCE

CONTROL

FUEL GAUGE

HOURMETER

MOWER DECK

SWITCH

IGNITION SWITCH

ENGINE CHOKE

CONTROL

ENGINE

THROTTLE

CONTROL

Controls and InstrumentsFigure 4-1.

12

R

Section 4

Left Steering Control / Operator Presence 6.

Control (Figure 4-1). Used to control the mower's

left wheel when traveling forward or reverse. See

Section 4.5 for further details regarding the mower's

travel controls. The operator presence control must

be depressed before the neutral lock lever is shifted

out of the neutral position (N) or engaging the mower

deck.

Right Steering Control (Figure 4-1). 7. Used to

control the mower's right wheel when traveling

forward or reverse. See Section 4.5 for further details

regarding the mower's travel controls.

Neutral Lock Lever (Figure 4-1). 8. Used to

disengage the mower drive in the neutral lock

position (N) or to engage to the mower's drive in the

drive position (D). See Section 4.5 for further details

regarding the mower's travel controls.

Parking Brake Control (Figure 4-1). 9. Used to

engage and disengage the parking brakes. Pull the

lever back to engage the parking brakes. Push the

lever forward to disengage the parking brakes.

Deck Lift Lever (Figure 4-1). 10. Used to raise and

lower the cutter deck.

Cutting Height Adjustment (Figure 4-1).11. Used to

set the cutter deck at the desired cutting height.

Fuel Tank Gauge (Figure 4-1). 12. Indicates the amount

of fuel in the fuel tank.

SAFETY INTERLOCK SYSTEM4.2

The mower is equipped with an interlock system

intended to protect the operator and others from injury.

This is accomplished by preventing the engine from

starting unless the deck drive is disengaged, the parking

brake is engaged and the neutral lock lever is in the

neutral lock position. The system shuts off the engine if

the operator releases the left hand steering lever with

the deck drive engaged, the operator releases the left

hand steering lever with the neutral lock lever in the

drive position (D) or if the neutral lock lever is placed in

the drive position (D) and the parking brake is applied.

Never operate equipment with the interlock system

disconnected or malfunctioning.

WARNING

Never operate the mower with the interlock

system disconnected or malfunctioning. Do not

disengage or bypass any switch; injury to yourself

and others or property damage could result.

INITIAL RUN-IN PROCEDURES4.3

FIRST DAY OF USE OR APPROXIMATELY 20 HOURS

Check all belts for proper alignment and wear at 2, 4 1.

and 8 hours.

Change the engine oil and oil filter after the first 20 2.

hours of operation. See Section 7.4.

Check oil level in the hydraulic system reservoir. 3.

See Section 7.3.

Check for loose hardware. Tighten as needed.4.

Check interlock system for proper operation. 5.

See Section 4.2.

Check tire pressure. Adjust pressure if necessary. 6.

See Section 7.10.

STARTING THE ENGINE4.4

CAUTION

DO NOT USE STARTING FLUIDS. Use of starting

ﬂuids in the air intake system may be potentially

explosive or cause a “runaway” engine condition

that could result in engine damage and/or

personal injury.

Be sure the fuel shutoff valve, located by the fuel 1.

tank, is completely open. See Section 7.5.

Place the neutral lock lever in the neutral position 2.

and disengage the the cutter blades .

Engage the parking brake.3.

If the engine is cold, choke the engine as needed.4.

Move the engine throttle control to about half engine 5.

speed.

13

R

Section 4

Turn the ignition key to the start position and start 6.

the engine.

Allow engine to warm before operating the mower.7.

GROUND TRAVEL AND STEERING4.5

- IMPORTANT -

If you are not familiar with the operation of a

machine with lever steering and/or hydrostatic

transmissions, the steering and ground speed

operations should be learned and practiced in

an open area, away from buildings, fences, or

obstructions. Practice until you are comfortable

with the handling of the machine before attempting

to mow. Learn the operation on flat ground before

operating on slopes.

- IMPORTANT -

Start practicing with a slow engine speed and slow

forward travel.

Learn to feather the steering controls to obtain a

smooth operating action.

Practice operating the mower until you are

comfortable with the controls before proceeding

to mow.

FORWARD TRAVEL

To travel forward with the mower, disengage the parking

brake, place your hand on the left hand steering control

while placing the neutral lock lever in the drive (D) position.

Slowly push the steering control levers forward an equal

distance. The further the steering control levers are pushed

forward, the greater the forward speed will be. To increase

the speed, push the steering control levers forward and

to decrease speed, pull the steering control levers back.

See Figure 4-2.

To stop the forward travel completely, pull the steering

control levers back to the neutral position.

To steer the mower to the left while traveling forward,

pull the left steering control lever back. The further the

steering control is pulled back, the quicker the mower will

turn left. See Figure 4-3.

To steer the mower to the right while traveling forward,

pull the right steering control lever back. The further the

steering control is pulled back, the quicker the mower will

turn right. See Figure 4-3.

- NOTE -

Smooth operation of the steering control levers will

produce smooth mower operation. While learning

the operation of the steering controls, keep the

travel speed low.

REVERSE TRAVEL

CAUTION

Disengage power to the mower before backing

up. Do not mow in reverse unless absolutely

necessary and then only after observation of the

entire area behind the mower.

CAUTION

Before backing up, observe the rear for persons

and obstructions. Clear the area before backing

up. Possible injury or property damage could

occur.

To travel in reverse, pull both steering control handles

back. Keep the travel speed low while traveling in

reverse.

- NOTE -

The mower may not travel straight in reverse.

Slight adjustments may need to be made using

the steering controls.

To steer left while traveling in reverse, allow the left

steering control lever to move forward. The further

the control is allowed to move forward, the quicker the

mower will turn left.

To steer right while traveling in reverse, allow the right

steering control lever to move forward. The further

the control is allowed to move forward, the quicker the

mower will turn right.

To stop the reverse travel, allow the steering control levers

to return to the neutral position. If the mower is to be

parked, engage the parking brake and place the neutral

lock lever in the neutral (N) position.

14

R

Section 4

PUSH FOR

FORWARD

PULL BACK

FOR REVERSE

“N” FOR NEUTRAL LOCK

“D” FOR DRIVE

NEUTRAL

Forward / Reverse ControlsFigure 4-2.

WHILE TRAVELING FORWARD,PULL BACK

ON RIGHT STEERING CONTROL TO STEER RIGHT

WHILE TRAVELING FORWARD, PULL BACK

ON LEFT STEERING CONTROL TO STEER LEFT

Steering ControlsFigure 4-3.

ENGAGING THE DECK DRIVE (CUTTER 4.6

BLADES)

Set the throttle at about 3/4 speed. Do not attempt to 1.

engage the deck drive at high speed as this shortens

the electric clutch life — use only moderate engine

speed when engaging the deck drive.

Engage the deck drive by pulling out on the yellow 2.

switch, located on the instrument panel, to the

engage position. See Figure 4-4.

390S0138

PULL UP TO ENGAGE

PUSH DOWN TO DISENGAGE

Cutter Engage SwitchFigure 4-4.

CAUTION

Disengage power to the mower before backing

up. Do not mow in reverse unless absolutely

necessary and then only after observation of the

entire area behind the mower.

CAUTION

Before backing up, observe behind the mower for

persons and obstructions. Clear the area before

backing up. Possible injury or property damage

could occur.

- NOTE -

A squealing noise may be heard when engaging

or disengaging the deck drive. It is caused by the

electric clutch plates meshing as the mower comes

up to speed. This is normal.

15

R

Section 4

To disengage the deck drive, push the switch in to 3.

the disengage position.

Always operate the engine at full throttle to properly 4.

maintain cutting speed. If the engine starts to lug

down, reduce the forward speed and allow the

engine to operate at maximum RPM.

OPERATING PLATFORM4.7

The machine can be operated with the platform in the

raised or lowered position. However, caution must be used

when operating the machine with the platform in the raised

position, especially on an incline and/or when the grass is

wet. Wet grass reduces traction and steering control.

WARNING

The operator platform is heavy and may cause

injury when lowering and raising the operator

platform. The platform may suddenly drop if not

supported when the latch lever is released.

Do not put hands or fingers in the platform

pivot area when lowering or raising the operator

platform.

Make sure the operator platform is supported

when the latch lever is released.

Make sure the latch lever secures the platform

when folding it in the raised position.

Keep bystanders away when raising or lowering

the operator platform.

Operating the machine with the platform in the raised

position is recommended when:

Mowing in small or tight areas.•

In areas with low over hanging branches or •

obstacles.

Loading the machine for transport.•

Driving up slopes.•

To raise, pull upward on the platform and lock into place.

The platform must be secured in the raised position by the

latch. See Figure 4-5.

Operating the machine with the platform lowered is

recommended when:

Mowing most areas.•

Driving or mowing across slopes.•

Driving or mowing down slopes.•

To lower, support the platform with your hand and push

down on the latch lever to release the lock. See Figure

4-5.

LOWERED POSITION

RAISED POSITION

OPERATOR PLATFORM

LATCH LEVER

OPERATOR PLATFORM

LATCH LEVER

Operator PlatformFigure 4-5.

16

R

Section 4

HILLSIDE OPERATION4.8

WARNING

DO NOT operate on steep slopes. Under no

circumstances should the machine be operated

on slopes greater than 20 degrees. See Figure 2-1,

Page 5 to determine approximate slope of area to

be mowed. ALWAYS FOLLOW OSHA APPROVED

OPERATION.

This mower has been designed for good traction and 1.

stability under normal mowing conditions. However,

caution must be used when traveling on slopes,

especially when the grass is wet. Wet grass reduces

traction and steering control.

Travel across a slope with the operator platform in 2.

the lowered position is recommended.

Stay two cut widths away from slopes, drop offs, 3.

ditches and retaining walls.

To prevent tipping or loss of control, do not start or 4.

stop suddenly, avoid unnecessary turns and travel

at reduced speed. If tires lose traction, disengage

blades and proceed slowly off the slope.

Travel up hill with the operator platform in the raised 5.

position.

Avoid sudden starts when mowing uphill. Sudden 6.

starts may cause the machine to tip backwards.

Loss of traction may occur when traveling down hill. 7.

Weight transfers to the front of the machine and

may cause the drive wheels to slip causing loss of

braking or steering.

Never back down hill.8.

Keep tires properly inflated.9.

PARKING THE MOWER4.9

Park the machine on a flat, level surface only. Do not 1.

park the machine on an incline.

Disengage the cutter blades.2.

Shift the neutral lock lever into the neutral (N) 3.

position.

Engage the parking brake.4.

Slow the engine to idle speed.5.

Turn the ignition key to the OFF position and remove 6.

the key.

AFTER OPERATION4.10

Wash the entire mower after each use. Do not 1.

use high pressure spray or direct the spray onto

electrical components.

- IMPORTANT -

Do not wash a hot or running engine. Cold water

will damage the engine. Use compressed air to

clean the engine if it is hot.

Keep the entire mower clean to inhibit serious heat 2.

damage to the engine or hydraulic oil circuit.

Check the drive belts for proper alignment and any 3.

signs of wear. Correct and adjust if necessary.

DANGER

To avoid injury from burns, allow the mower

to cool before removing the fuel tank cap and

refueling.

After the mower has cooled down, fill the fuel tank 4.

with fresh, clean fuel at the end of every day of

operation. See Engine Owner's Manual for proper

octane requirements.

Check the tire pressure. Adjust pressure if 5.

necessary.

REMOVING CLOGGED MATERIAL4.11

DANGER

ROTATING BLADES

NEVER PUT YOUR HANDS INTO THE DISCHARGE

CHUTE FOR ANY REASON!

Shut off the engine and remove the key and

only then use a stick or similar object to remove

material if clogging has occurred.

If the discharge chute becomes clogged, shut off 1.

the engine and remove the ignition key. Using a stick

or similar item, dislodge the clogged material. Then

resume normal mowing.

Page is loading ...

Scag Power Equipment SVR36A-15FS User manual

Scag Power Equipment SVR36A-15FS User manual

Related papers

Other documents