Duncan Megaline Trailing Cultivator User manual

Type
User manual
Owners Manual
‘MEGALINE’
Trailing Cultivator MkI
Pt. No. 67380
Issue 0806
Head Office:
P.O. Box 2018
Hilton Highway, Washdyke
Timaru, New Zealand
Telephone (03) 688 2029
Facsimile (03) 688 2821
Australian Branch:
4B Silverton Close
Laverton North 3026
Melbourne, Australia.
Telephone (02) 9314-9666
Facsimile (02) 9314-6810
1
Introduction Acquisition and Warranty . . . . . . . . . . 2
The Owner’s Manual . . . . . . . . . . . . . . 2
Description of Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY - General Safety Symbols on Machine . . . . . . . . 4
Operator Safety . . . . . . . . . . . . . . . . . . 5
Be Prepared for Emergencies . . . . . . 5
Appropriate Dress . . . . . . . . . . . . . . . . 6
Transport This Machine Safely . . . . . . 6
Handle Agricultural Chemicals Safely . 7
Avoid High Pressure Fluids . . . . . . . . . 7
Safe Work Practices . . . . . . . . . . . . . . 7
Practise Safe Maintenance . . . . . . . . . 8
SAFETY - Machine Specific Hazard Points . . . . . . . . . . . . . . . . . . . 9
Safety Decals . . . . . . . . . . . . . . . . . . . 11
Transportation Road Transport . . . . . . . . . . . . . . . . . . 12
Operation Attaching Machine to Tractor . . . . . . . 12
Recommended Hp . . . . . . . . . . . . . . . 13
Preparing for Use . . . . . . . . . . . . . . . . 13
Detaching Machine from Tractor . . . . . 13
Care & Maintenance Lubrication Notes . . . . . . . . . . . . . . . . 14
Lubrication Instructions . . . . . . . . . . . . 15
Maintenance Notes . . . . . . . . . . . . . . . 16
Maintenance Schedule . . . . . . . . . . . . 17
Storage . . . . . . . . . . . . . . . . . . . . . . . . 18
Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Trailing Cultivator Contents
Page
Pt. No. 67380
Issue 0806
2
Introduction
Acquisition & Warranty
On delivery of your new Duncan ‘Megaline’ Trailing Cultivator
please check that the machine is not damaged. In cases of
shipping damage, please ask your dealer to arrange for the
appropriate claim to be lodged immediately. Assemble any parts
supplied loose and inspect your machine with the aid of this
manual to familiarise yourself with its features. If you have any
queries ask your dealer straight away. The machine is covered
by our 12 month warranty on faulty parts, subject to normal
use.
Record below the serial number of your machine and keep
it in a secure place to help trace the machine and assist
us when you order parts.
The Owners Manual
Your new Duncan Trailing Cultivator will give long and efficient
service if given normal care and operated properly.
This owner’s manual is provided so that you can become
thoroughly familiar with the design of the machine and to
furnish information on correct operation, adjustment and
maintenance. Only persons well acquainted with these
guidelines should be allowed to use the equipment.
A separate illustrated parts section has been provided so that if
any parts are required your dealer will be able to supply them
by reference to part numbers.
The manual is considered as part of your machine and must
remain with the machine when it is sold.
Right and left hand references in this manual are determined
by standing behind the machine and facing in the direction
of travel.
Model: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial No: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Owner: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Delivery Date: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dealer: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Disclaimer
Every effort has been made to
ensure that the information in this
manual was accurate and up to
date at the time of going to press.
Clough Agriculture reserves the
right to make subsequent changes
to the machine, where necessary,
without notification.
The Company will not be
responsible for any damage or
consequential loss arising out of
misinterpretation or failure to follow
recommended procedures. Nor will
it be liable for any damage caused
by or arising out of modification or
misuse of its product.
The owner has a responsibility to
protect himself and others by
observing all safety information
and by ensuring all operators are
well acquainted with the safety
information, trained in the correct
use of the machine and applying
safe work practices.
3
Pt. No. 67380
Issue 0806
Description of Machine
The Duncan ‘Megaline’ Trailing Cultivator is a
strong, durable low maintenance implement with ‘S’
tines which produce savings in fuel and time.
It is fitted with an hydraulically actuated bogey
wheel undercarriage system for controlling
cultivation depth and transportation while providing
good contour following. Adjustable heavy duty wing
wheels control the wing cultivation depth in
conjunction with the main wheels.
The transportation width (with the wings up) is 3.7m and
the machine is available with options giving cultivation
widths of 6.8, 8.0 or 9.2 metres. Extra removable tines
are provided in the rear row for finishing. The machine is
fitted with spring loaded crumblers or finger tines.
Features
Fitted with heavy duty ‘S’ tines for savings in fuel
and time. Tines spaced at 122mm.
Sturdy RHS frame. Flexible drawbar hinge with
heavy duty coupling and safety chains.
Quality paintwork complemented by plated
hardware for corrosion resistance.
Spring loaded crumblers, adjustable using
turnbuckles or optional hydraulic cylinders.
Finger tine option.
Extra removable tines along the back row for
finishing.
Hydraulically actuated bogey wheel undercarriage
ystem.
Adjustable wing wheels using jacks or optional
hydraulic cylinders.
Specification
Weights & Dimensions
Machine 6.8m 8.0m 9.2m
Length (mm) 7500 7500 7500
Height
(mm) Wings Up 2920 3530 4140
Height
(mm) Wings Down 1735 1735 1735
Width
(mm) Wings Down 6760 7980 9200
* Width (mm) Wings Up 3700 3700 3700
Options
Track Eradicator Kit
Wing Wheels Hydraulic Kit
Crumbler Hydraulic
Adjustment Kit
Rear Towhitch Kit
Rear Hydraulics Kit
Finger Tine Kit
Finger Tine Hydraulic Kit
* Due to inconsistencies of tine and point dimensions and to ensure strict compliance new points
should be fitted to the topmost hole and the overall dimension checked before towing on the road.
** Standard with crumblers and excluding optional kits.
4
Do not ride or allow passengers on the machine.
Under no circumstances are passengers to be permitted on
the machine while it is in operation or being transported. Any
footboards and/or footsteps are provided solely for the
purpose of preparing the machine for use.
Keep clothing and body extremities well clear of pinch
points while the machine is operating (seeding or
calibrating). Keep well clear of moving parts at all times.
These signs typically occur wherever trapping points exist.
These include drive chains, sprockets, shafts, wheels, discs,
pivot points, etc. Guards are provided with the machine for
safety reasons (where practical without compromising
machine performance). Ensure these are always fitted during
operation.
Always exercise extreme caution in the vicinity of sharp
edges and points especially when the wings are raised.
Where possible guards are provided with the machine for
safety reasons (where practical without compromising
machine performance). Ensure these are always fitted during
operation.
Footboards, footsteps, drawbars and other machine
surfaces may be slippery when wet.
Apply extra caution in wet conditions and in the early morning
when surfaces are wet.
Keep Clear. (It is dangerous to be in this area when the
machine is operating.)
!
ATTENTION
On the machine important safety information is indicated by these symbols.
These highlight general safety aspects in regard to the machine rather than specific hazards.
5
SAFETY - General
This section of the manual offers general guidelines
for the safe operation of machinery. It does not replace
local safety regulations. These guidelines were current at
the time of publication, but may be superseded by later
regulations.
Clough Agriculture has made every effort to highlight all
risks to personnel or property. Owners and operators have
a responsibility to exercise care and safe work practices at
all times in the vicinity of the machine.
Owners are advised to keep up to date on safety issues
and to communicate these to all users of the machine.
Contact the Occupational Safety and Health Service
(OSH) for further information about general safety aspects.
If you have safety concerns specifically related to this
machine, contact your dealer immediately.
Operator Safety
Read this manual carefully before operating new
equipment. Learn how to use this machine safely.
Be thoroughly familiar with the controls and the proper use
of the equipment before using it.
Take careful note of all safety instructions both in this
manual and on the machine itself. Failure to comply with
instructions could result in personal injury and/or damage
to the machine.
Replace missing or damaged safety signs on the machine
and ensure that these remain clearly visible.
It is the owners responsibility to ensure that anyone
who operates, adjusts, lubricates, maintains, cleans or
uses the machine in any way has had suitable
instruction and is familiar with the information in this
manual (particularly with regard to safety aspects).
Operators and other users of the machine should be
aware of potential hazards and operating limitations.
Be Prepared for Emergencies
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance,
hospital and fire department near your telephone.
N.B. Throughout this
manual important safety
information is indicated
by these symbols in the
margin:
A prohibition should
be observed under all
circumstances.
A warning indicates a
hazard that could
cause death or injury if
the warning is ignored.
A caution indicates a
hazard that may cause
damage to property if
the caution is ignored.
Pt. No. 67380
Issue 0806
6
SAFETY - General (Continued)
Appropriate Dress
Wear close fitting clothing and avoid rings or other forms of
jewellery which could become caught in the machinery.
People with long hair must have it securely fixed and confined
close to the head.
Refer to local safety standards for protective clothing and
recommended safety equipment.
Transport This Machine Safely
Ensure that all linkage pins and security clips are fitted correctly.
With trailing machines tow with the drawbar only, as this is the
only safe towing point on the machine.
Always check that bystanders (especially children) are well clear
(front and rear) before starting and moving the tractor and the
machine.
Plan safe routes of travel, and be aware of power lines and
other roadside hazards. Take particular care when towing
implements on hillsides.
Do not ride or allow passengers on the machine.
This machine is not designed to carry passengers, and no riders
are permitted.
Road transport
On public roads,
A speed of 30km/h must not be exceeded.
• Do not operate during the hours of darkness unless standard
lights are fitted and clearly visible. (This also applies when
visibility is limited, e.g., in foggy conditions.)
See the guidelines in the Vehicle Dimensions and Mass Rule,
issued by the Land & Transport Safety Authority.
Avoid tip-overs
Avoid holes, ditches and obstructions which may cause the
machine to tip over, especially on hillsides. Never drive near the
edge of a gully or steep embankment - it might cave in. Slow
down for hillsides, rough ground and sharp turns.
7
SAFETY - General (Continued)
Handle Agricultural Chemicals Safely
All farm chemicals should be stored, used, handled and
disposed of safely and in accordance with the
supplier’s/manufacturer’s recommendations.
Read the product label before using, noting any warnings
or special cautions, including any protective clothing or
equipment that may be required, ie. respirtor.
Do not eat or smoke while handling sprays, fertilisers, coated
seeds, etc. Afterwards, always wash your hands and face
before you eat, drink, smoke, or use the toilet.
Store sprays, fertilisers, coated seeds, etc. out of reach of
children and pets, and away from food and animal feeds.
Any symptoms of illness during or after using chemicals should
be treated according to the supplier’s/manufacturer’s
recommendations. If severe, call a physician or get the
patient to hospital immediately. Keep the container and/or
label for reference.
Avoid High Pressure Fluids
Avoid any contact with fluids leaking under pressure, because
the fluids can penetrate the skin surface.
Any fluid which penetrates the skin, will need to be removed
immediately by a medical expert. Seek specialist advice on
this type of injury.
Relieve the pressure before disconnecting any hydraulic or
other lines. Make all repairs and tighten all fittings before
re-connection to pressurised fluid.
Keep your hands and body away from any pinholes or high
pressure jets. Search for leaks with a piece of cardboard
instead of using your hand directly.
Safe Work Practices
All farm machinery is potentially dangerous and should be
treated with caution and respect.
Before starting the machine, ensure that all controls are placed
in neutral and that bystanders are well clear. Check that the
guards have been securely fitted and that any adjustments
have been made correctly.
Where possible, disconnect or isolate the drive mechanism to the
implement. Lower the machine onto the ground when not in use.
Pt. No. 67380
Issue 0806
8
SAFETY - General (Continued)
Practise Safe Maintenance
Keep the machine in safe working condition. Routine
maintenance and regular servicing will help reduce risks and
prolong the life of the machine.
General Maintenance
Accidents occur most frequently during servicing and repair.
The following general rules must be followed when maintaining
or working with machinery:
All operating and maintenance manuals must be read
before and referred to while using or servicing any piece of
equipment.
Turn off all machinery power sources and isolate the
machine before making adjustments, doing lubrication,
repairs or any other maintenance on the machine.
Ensure that the machine hydraulics are disconnected from
the power source.
Wear gloves when handling components with cutting
edges, such as any ground cutting components.
Beware of hazards created by springs under tension or
compression when dismantling or maintaining the
machine.
It is recommended that you clean the machine with a water
blaster or similar apparatus before commencing
maintenance.
Make Sure the Machine is Well Supported
When machinery is fitted with hydraulics, do not rely on the
hydraulics to support the machine. During maintenance or while
making adjustments under the machine, always lock the
hydraulics and support the machine securely. Place blocks or
other stable supports under elevated parts before working on
these.
Electrical Maintenance
Disconnect the electrical supply from the tractor before doing
any electrical maintenance.
Welding
With electronic equipment in modern tractors it is advisable to
disconnect the machine from the tractor, or at least disconnect
the alternator and battery before attempting any welding.
Use Only Genuine Spare Parts
Unauthorised modifications or non-genuine spare parts may be
hazardous and impair the safe operation and working life of the
machine.
Excess lubricants must be disposed of safely so as not to
9
Pt. No. 67380
Issue 0806
SAFETY - Machine Specific
This section of the manual gives specific guidelines for
the safe operation of the Trailing Cultivator.
These guidelines were current at the time of publication, but
may be superseded by later circumstances. They do not
necessarily cover every possible hazard and must be read in
conjunction with the SAFETY - General section (Page 4 - 8).
Hazard Points on the Trailing Cultivator
The lists below are not all-inclusive and serve only to highlight
the more obvious areas of risk.
The decals attached to the machine are a general reminder
that there are hazardous areas on the machine, rather than
specifically highlighting all possible hazards.
For decal locations on machine, refer Page 11.
No Ride
Passengers are not permitted anywhere on the machine.
Pinch Points/Moving Parts
Hazardous areas include:
Wing Hinges.
Drawbar Hinges.
Hydraulic Rams.
Ground Wheel Hinging.
Spring Loaded Crumblers.
Spring Loaded Finger Tines (Optional)
Slippery When Wet
Hazardous areas include:
All smooth surfaces on the frame structure.
Keep Clear
Hazardous areas include:
Between the tractor and Trailing Cultivator.
Immediately adjacent to the Trailing Cultivator sides,
especially when wings in raised position.
The rear of the machine including the revolving crumblers
and optional finger tines.
10
SAFETY - Machine Specific
(Continued)
Hazard Points on the Trailing Cultivator
(Continued)
Tine Points
These sharp points are exposed when the wings and/or centre
frame are raised. Take care when approaching the machine
from the sides and stand well clear when the wing frames and
the main frame are raised or lowered.
Moving Wing Assemblies
The wing frames may be raised or lowered at any time. Keep
well clear of the sides of the machine especially when the
wing frames are about to be lowered. The hydraulic rams
operating the wings may move at any time.
Crumblers/Finger Tines
Take care when making adjustments at the rear of the
machine. Keep clear of the rotating crumblers or optional
finger tines when working at the rear.
Bogey Wheels/Wing Wheels
Keep well clear of the wheel actuating mechanisms when they
are moved hydraulically or manualy depending on the options
fitted to the machine.
Transport
The four main bogey wheels (two on each side of the main
frame) are for the purpose of tine depth control and transport.
When towing in the transport position ensure that the bogey
wheels are fully lowered and the tap on the drawbar
connected to the bogey wheel rams is turned off (i.e. handle
at 90
0
to line).
Maintenance
Refer Pages 15-17 for reference to the Care and
Maintenance section of the manual.
Lubrication
Refer Page 15 for reference to the Lubrication section of the
manual.
11
Pt. No. 67380
Issue 0806
SAFETY - Machine Specific
(Continued)
Safety Decals
Item Decal Cross Reference Qty.
1 ‘Keep Clear Pt No 43909 Refer Page 4 & 21 4
2 ‘Pinch Point/Moving Parts’ Pt No 43907 Refer Page 4 & 21 6
3 ‘No Ride’ Pt No 43906 Refer Page 4 & 21 2
4 ‘30 km/hr Pt No 43914 2
2
1
21
3
2
4
12
Transportation
Road Transport
1 Hydraulic cylinders for the wings have anti-burst valves fitted and
oil pressure must be applied to the hydraulic cylinders to make
them operate. Ensure that controls cannot be accidentally
operated. When the machine is in the fully raised position turn of
the shut-off valve on the drawbar. (Handle at 90
0
to the line).
2 Locate jack stand in transport position.
3 Before towing this vehicle make sure you are familiar with
general and local regulations and restrictions.
Oversize signs, hazard flags, pilot vehicle(s), safety triangle or
similar are all likely requirements.
Trailer or flashing lights may be required even during daylight
hours and certainly at night.
Ensure the vehicles (towing & towed) meet requirements before
towing.
4
The maximum towing speed is 30 km/hr.
Lower speed restrictions may apply in other countries
please refer to your local transport authority.
5 Braking when towing can cause the load to jackknife.
Use extra care when towing in adverse conditions such as
slippery surfaces, inclines and sharp bends.
6
Attach safety chains to tractor. Refer Fig 1.
Safety chains must be crossed over underneath the coupling
and attached to the towing vehicle. The attachment points must
be as close as practical to the towing coupling and one each
side.The towbar on the towing vehicle must be rated for the
towed mass. Do not remove or replace the safety chains
provided with any other than those specified in the parts
manual.
Note: The safety chains are provided with sufficient length to
cater for all towing vehicles. Safety chains must be shortened by
cutting off excess length at the towing vehicle end so that if the
coupling fails the drawbar will not hit the ground.
5 Ensure the coupling pin is fitted with a security clip and that they
are fitted correctly.
Operation
Attaching Machine to Tractor
1 Use the jackstand to align the hitch point with the tractor.
2 Reverse the tractor into position and locate the hitch pin into the
drawbar, making sure to replace the safety lynch pin to prevent
the machine accidentally disconnecting.
3 Locate jackstand in the transport position.
4
Warning: Attach safety chains between tractor and the
machine. Safety chains will help control drawn equipment should
it accidentally separate from the drawbar while transporting.
Refer P16.
fig 1 (Representation Only)
13
Pt. No. 67380
Issue 0806
5 Plug the hydraulic hoses into the correct tractor outlets.
Warning: Ensure people and animals are a safe distance
away from moving parts before running the machine.
Recommended Hp
Tillage results will be affected by the Hp.
The figures are guidelines only and will depend on
ground conditions. They do not allow for extra
implements being towed or levelling boards if fitted.
Caution
When operating the cultivator avoid tight turns and stopping
allowing the machine to rock back. This could break tines.
Preparing for Use
The setup procedure is designed to ensure that the machine
is level in the working mode and the weight distribution is
correct.
1 The points should be located in the top hole in the ‘S’ tines.
2 The mainframe should be approximately level in cultivation
mode with points working.
3 Drawbar turnbuckle adjustment may be required to get the
machine level when in working mode.
Run the machine a short distance to see how it levels out. Make
adjustments as required.
4 Set the wing wheel height so the wings are level during
cultivation.
5 Ensure the crumblers are not supporting excessive machine
weight. The sprung crumbler arm mounting arrangement is
designed to give good contour following and reduce impact
stresses. The crumbler height should be set so that the
crumbler arm spring is just over half fully compressed.
However too much pressure on the crumblers will raise the
rear of the machine and affect the trim of the cultivator.
6 When being used in conjunction with a roller the roller transport
wheels are controlled with separate rear hydraulic lines. Roller
wings are operated in parallel with the cultivator wings.
7 Depending on the trash buildup and the field condition the back
row of removeable tines can be lowered as required.
Detaching Machine from Tractor
1 Tow the machine into your storage area and where possible
fully retract all hydraulic rams. Close the shut-off valves on
the drawbar (Handle at 90
0
to the line).
2 Turn the jackstand to the vertical position and lock. Take the
load off the drawbar and remove hitch pin and safety chains
as required.
3 Release pressure and disconnect hoses, close tractor outlet
covers and install dust covers over the hose ends.
Recommended Hp
6.8m 8.0m 9.2m
63 Tines 75 Tines 87 Tines
150-170 Hp 180-200 Hp 220-250 Hp
14
Trailing Cultivator Lubrication Notes
15
Lubrication Instructions
Lubrication
Precautions
Study the correct procedure
before starting work.
Keep the service area clean
and dry.
Only service or lubricate the
machine when it is stationary
and securely supported.
Only service or lubricate the
machine when the hydraulics
are disconnected or isolated
and the working parts are not
powered or moving.
Item Components Lubricant Frequency*
1 Wheel Bearings Pre-packed & Sealed Castrol MP Grease Yearly or 500 Ha
2 Crumbler Bearings Pre-packed & Sealed Castrol MP Grease Yearly or 500 Ha
3 Wing Hinge Pins Castrol MP Grease 50 Ha
4 Bogey Wheel Pivot Pin Castrol MP Grease Yearly or 500 Ha
5 Bogey/Wing Brg Shells Castrol MP Grease Yearly or 500 Ha
6 Turnbuckles Castrol MP Grease Yearly
7 Jackstand & Adjusting Jacks Castrol MP Grease Yearly
8 Drawbar Eye Castrol MP Grease Yearly
Trailing Cultivator Care & Maintenance
Lubrication Chart
Lubrication Points on the Trailing Cultivator
Pt. No. 67380
Issue 0806
1
145368 7
2
2127 6
5
3
Precautions with Grease
Grease nipples and the grease gun should be carefully cleaned before
use to prevent dirt being forced into the bearings.
Dirty grease should be forced from the bushes and disposed of safely.
Greases should not be mixed as the structure may be weakened by the
mixing of different types of thickener, which may cause softening and loss of
grease from the bearings by running out.
Frequency* Check all lubrication points after the first 50Ha and thereafter as per the lubrication
chart. The required greasing frequency is only a guide and is actually dependent on the extent of use,
climate & conditions. More frequent checks may be required.
16
Trailing Cultivator Maintenance Notes
17
Care & Maintenance
Maintenance Scedule
Your new Trailing Cultivator will give long and efficient service if
given normal care and maintained properly.
1 Bolted Connections
All bolted connections on the machine should be checked after
the first use (or 50Ha) and retightened if necessary and
thereafter at regular intervals to minimise the likelihood of
equipment damage or accident resulting from fasteners
loosening.
It is suggested that this is done annually or after every 500Ha
(Whichever occurs first).
2 “S” Tines & Tine Points
Check that all tine clamps and points are tight prior to daily
operation.
3 Framework
The framework structure should be inspected annually for
defects, i.e., cracks in members or welded connections. The
framework should be cleaned prior to the inspection.
4 Tyres
Tyre pressure should be maintained at 58psi (4 bar).
It is recommended that tyres, as a minimum, should be
inspected for damage and have the pressure checked as part
of a weekly or 250Ha check.
5 Modifications
For guidelines on modifications and repairs reference must be
made to the Land Transport Rule for Heavy Vehicles: Rule 31002
Pt. No. 67380
Issue 0806
Components Daily Weekly Annually
(or after 50Ha) (or after 250Ha) (Pre Season)
‘S’ Tines & Points ••
Wheel Nuts ••
Wing Pivot Pin Fasteners ••
Crumbler Pivot Pin Fasteners ••
Coupling & Safety Chains ••
Ram Pivot Pin Fasteners ••
Hydraulics (Oil Leaks) ••
Bolted Connections ••
Tyre Pressures (58psi / 4bar) ••
Framework
18
Storage
Before long term storage water blast the machine and remove
mud and excess soil.
The machine should be stored wherever possible with the
rams retracted. If it is not possible to retract the ram a coating
of oil or grease should be applied to the ram piston rods. This
must be removed before future operation.
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Duncan Megaline Trailing Cultivator User manual

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