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PRESSURE!REGULATOR!
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STAFLUX!187!
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TECHNICAL!MANUAL!
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MT!110/I!
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"#$%&''&%"(#)!*(++"$$"(#"#,!&#-!+&"#%.#&#*.!"#$%/0*%"(#$
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2
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INDEX!
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1.0!INTRODUCTION!
121!+&"#!3.&%0/.$!!
124!(5./&%"(#!-.$*/"5%"(#!
126!-"+.#$"(#"#,!(3!%7.!/.,0'&%(/!
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2.0!INSTALLATION!!
421!,.#./&'!8&/#"#,$!!
424!,.#./&'!5/(9"$"(#$!
426!$5.*"3"*!5/(9"$"(#$!
42:!0$.!*(#-"%"(#$!
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3.0!COMMISSIONING!!
621!5/.$$0/";&%"(#!!
624!.<%./#&'!%",7%#.$$!*7.*=!
626!"#%./#&'!%",7%#.$$!*7.*=!
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4.0!MAINTENANCE!!
:21!,.#./&'!/.+&/=$!!
:24!-"$&$$.+>'?!
:26!/.&$$.+>'?!
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5.0!LUBRICATION!
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6.0!STORAGE!
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7.0!SPARE!PARTS!
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!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!ISSUE!07/03!
3
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1.0!INTRODUCTION!
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%@AB! CDEFDG! DACB! DH! IJKLAMAEN! OBBOEHADG! AEPKJCDHAKE! PKJ! H@O! AEBHDGGDHAKE)!
QKCCABBAKEAEN!DEM!CDAEHOEDEQO!KP!H@O!IJOBBFJO!JONFGDHKJ!$HDPGFR!1ST2!
+KJOKLOJ)!AH!AB!MOOCOM!BFAHDUGO!HK!MOBQJAUO!AE!B@KJH!@OJOAE!H@O!CDAE!PODHFJOB!KP!
H@O!JONFGDHKJ2!
3ANFJO!1!QKEHDAEB!D!PFEQHAKEDG!MADNJDC!KP!H@O!JONFGDHKJ2!
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1.1!MAIN!FEATURES!
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%@O!IJOBBFJO!JONFGDHKJ!AB!BFAHDUGO!PKJ!FBO!VAH@!IJOLAKFBGW!HJODHOM!EKH!DNNJOBBALO!
NDBOKFB!PGFAMB2!
%@O!CDAE!PODHFJOB!KP!H@OBO!JONFGDHKJB!DJOX!
-!HKIYOEHJW!OROQFHAKE!UKMW!BFAHDUGO!PKJ!PGDENOM!QKFIGAENZ!
-! BKPH!AEBOJH!KE!H@O!KUHFJDHKJ!PKJ!D!UOHHOJ!HAN@HEOBBZ!
-! JONFGDHAKE!JDENO!DIIGAQDUGO!VAH@KFH!EOOM!KP!CKMAPWAEN!DEW!QKCIKEOEHZ!
-! CDRACFC!FIBHJODC!IJOBBFJO!5O![!44\!UDJZ!
-! IKBBAUGO!JONFGDHAKE!JDENO!8@![!1Y]^!UDJ2!
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4
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3ANFJO!1!
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5
1.2!OPERATION!DESCRIPTION!
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/OPOJ!HK!PANFJO!12!
%@O!IJOBBFJO!JONFGDHKJ!$HDPGFR!1ST!AB!D!MOLAQO)!V@AQ@)!UOAEN!BFIIGAOM!VAH@!D!NDB!
DH!LDJADUGO!IJOBBFJO)!JOMFQOB!AHB!IJOBBFJO!_OOIAEN!H@O!MKVEBHJODC!LDGFO!BHDUGO!
DGBK!V@OE!H@O!JO`FOBHOM!PGKV!JDHO!Q@DENOB2!
%@O!JONFGDHKJ!UDBAQDGGW!QKEBABHB!KPX!
-! D!UKMW!V@AQ@!@KFBOB!H@O!KUHFJDHKJ!a1b!DEM!H@O!NDB_OH!BODH!a:bZ!
-! D!QKEHJKG! @ODM!a6b! V@OJO!H@O! QKEHJKG!MADI@JDNC! a4b!QKEEOQHOM! HK!H@O! BHOC!
a]b!DJO!AEBOJHOMZ!
-! D!NJKFI!KP!QDGAUJDHAKE!LDGLOB!aS)!c)!1\bZ!
-! HVK!JOGAOP!LDGLOB!KE!H@O!Q@DCUOJB!6!DEM!^2!
%@O!JONFGDHKJ!$HDPGFR!1ST!AB!D!MAJOQH!DQHAKE!JONFGDHKJ!VAH@!MADI@JDNC!QKEHJKG!VAH@!
dPDAG!KIOEe!JODQHAKE2!
%@O! KIOJDHAEN! IJAEQAIGO! UDBOB! KE! H@O! UDGDEQO! KP! H@O! PKJQOB! DQHAEN! KE! H@O!
MADI@JDNC!4)!V@AQ@!AB!fKAEOM!HK!H@O!KUHFJDHKJ!1!H@JKFN@!H@O!BHOC!]2!
%@OBO!PKJQOB!DJOX!
-! (E!H@O!GKVOJ!BAMO!KP!H@O!MADI@JDNCX!H@O!MKVEBHJODC!IJOBBFJO)!V@AQ@!H@JKFN@!
H@O!BOEBAEN!GAEO)!AB!QKEHDAEOM!AE!H@O!Q@DCUOJ!^Z!
-! (E!H@O!FIIOJ!BAMO!KP!H@O!MADI@JDNCX!H@O!IJOBBFJO!KP!H@O!PGFAM!QKEHDAEOM!AE!H@O!
@KKM! 6! HK! V@AQ@! H@O! VOAN@H! KP! H@O! CKLAEN! O`FAICOEH! B@DGG! UO! DMMOM!
aMADI@JDNCg!BHOCgKUHFJDHKJ!BWBHOCb2!
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"P! MFJAEN! KIOJDHAKE)! MFO! HK! D! JOMFQHAKE! AE! H@O! FIBHJODC! IJOBBFJO! KJ! MFO! HK! DE!
AEQJODBO! AE! H@O! PGKV! JDHO)! D! JOMFQHAKE! AE! H@O! MKVEBHJODC! JONFGDHOM! IJOBBFJO!
KQQFJB)! D! IJOBBFJOM! MOQJODBO! VAGG! KQQFJ! AE! H@O! BFUYMADI@JDNC! Q@DCUOJ! ^! DEM)!
H@OJOPKJO)!DE!FEUDGDEQO!KP!H@O!PKJQOB!VAH@!H@O!PKGGKVAEN!KIOEAEN!KP!H@O!KUHFJDHKJ!
FEHAG!H@O!UDGDEQO!QKEMAHAKE!AB!JOBHKJOM2!
!
(E!H@O!QKEHJDJW)!AP!H@O!MKVEBHJODC!IJOBBFJO!AEQJODBOB!MFO!HK!D!JOMFQHAKE!AE!H@O!
PGKV!JDHO!KJ!MFO!HK!DE!AEQJODBO!AE!H@O!FIBHJODC!IJOBBFJO)!D!IJOBBFJO!AEQJODBO!VAGG!
KQQFJ!AE!H@O!BFUYMADI@JDNC!Q@DCUOJ!^! DEM)!QKEBO`FOEHGW)!DE! FEUDGDEQO!KP!H@O!
PKJQOB! VAH@! H@O! PKGGKVAEN! QGKBAEN! KP! H@O! KUHFJDHKJ! FEHAG! H@O! UDGDEQO! QKEMAHAKE! AB!
JOBHKJOM2!
6
%@O!JONFGDHKJ!AB!O`FAIIOM!VAH@!D!LDGLO!S!IJKLAMAEN!IJOBBFJO!AEHK!H@O!Q@DCUOJ!6!
aFBFDGGW)!HK!IJOBBFJAhO!BFQ@!Q@DCUOJ!H@O!NDB!QKGGOQHOM!FIBHJODC!KP!H@O!JONFGDHKJ!
AHBOGP!AB!FBOMb!DEM!VAH@!D!LDGLO!1\!MJDAEAEN!H@O!Q@DCUOJ!62!
%@OBO!HVK!LDGLOB!ODBO!H@O!QDGAUJDHAKE!KP!H@O!JONFGDHKJ!aBOO!Q@DIHOJ!62\b2!
>KH@!Q@DCUOJ!6!DEM!Q@DCUOJ!^!DJO!IJKHOQHOM!DNDAEBH!DEW!KLOJIJOBBFJO)!ODQ@!UW!
CODEB!KP!D!JOGAOP!LDGLO2!
%@O! QDGAUJDHAKE! KP! H@O! JONFGDHKJ! KQQFJB! UW! CODEB! KP! H@O! NDB! FEMOJ! IJOBBFJO!
QKEHDAEOM!AE! Q@DCUOJ!6Z! DCUAOEH!HOCIOJDHFJO!Q@DENOB!CDW!GODM! HK!Q@DENOB! AE!
H@O! LDGFO! KP! H@O! IJOBBFJO! QKEHDAEOM! AE! BFQ@! Q@DCUOJ! DEM)! QKEBO`FOEHGW)! HK!
Q@DENOB! AE! H@O! LDGFO! KP! H@O! JONFGDHOM! IJOBBFJO2! %K! GACAH! H@O! ACIDQH! KP! BFQ@!
I@OEKCOEKE)! AH! AB! BFNNOBHOM! HK! H@OJCDGGW! AEBFGDHO! H@O! FIIOJ! @KKM! KP! H@O!
JONFGDHKJ2!
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1.3!DIMENSIONING!OF!THE!REGULATOR!
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%@O!IJOBBFJO!JONFGDHKJ!$HDPGFR!1ST!AB!MACOEBAKEOM!FBAEN!H@O!PKJCFGDB!NALOE!@OJO!
UOGKVX!
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Db!FEMOJ!QKEMAHAKEB!KP!QJAHAQDG!IJOBBFJO!JONFGDHAKE)!A2O2!5O!i
7
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%@O!DUKLO!COEHAKEOM!PKJCFGDB!DJO!LDGAM!PKJ!EDHFJDG!NDB!@DLAEN!D!JOGDHALO!MOEBAHW!
VAH@!JOPOJOEQO!HK!DAJ!O`FDG!HK!\2]12!
3KJ!NDBOB!@DLAEN!D!MAPPOJOEH!JOGDHALO!MOEBAHW!$)!AH!AB!EOQOBBDJW!HK!CFGHAIGW!H@O!PGKV!
JDHO!LDGFO!UW!H@O!QKJJOQHAKE!QKOPPAQAOEH!
K!=!
S
0.61
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2.!INSTALLATION!
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2.1!GENERAL!WARNINGS!
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>OPKJO!IOJPKJCAEN!H@O!AEBHDGGDHAKE)!QKCCABBAKEAEN!KJ!CDAEHOEDEQO)!H@O!KIOJDHKJB!
B@DGGX!
Y! NK! H@JKFN@! H@O! BDPOHW! IJKLABAKEB! DIIGAQDUGO! PKJ! H@O! AEBHDGGDHAKE! H@OW! @DLO! HK!
IOJPKJCZ!
Y!KUHDAE!H@O!EOQOBBDJW!DFH@KJAhDHAKEB!HK!KIOJDHO)!V@OE!JO`FAJOMZ!
Y!UO!O`FAIIOM!VAH@!H@O!EOQOBBDJW!IOJBKEDG!IJKHOQHALO!O`FAICOEH!a@OGCOH)!NKNNGOB)!
OHQ2bZ!
Y! CD_O! BFJO! H@DH! H@O! DJOD! AE! V@AQ@! H@OW! @DLO! HK! KIOJDHO! AB! O`FAIIOM! VAH@! H@O!
PKJOQDBH!QKGGOQHALO!IJKHOQHALO!O`FAICOEH!DEM!VAH@!H@O!EOQOBBDJW!BDPOHW!BAENB2!
!
%@O! @DEMGAEN! KP! H@O! O`FAICOEH! DEM! KP! AHB! QKCIKEOEHB! B@DGG! UO! IOJPKJCOM! DPHOJ!
@DLAEN!LOJAPAOM!H@DH!H@O!GAPHAEN!CODEB!DJO!BFAHDUGO!PKJ!H@O!GKDMB!HK!UO!GAPHOM!aGAPHAEN!
QDIDQAHW! DEM! PFEQHAKEDGAHWb2! %@O! @DEMGAEN! KP! H@O! O`FAICOEH! B@DGG! UO! IOJPKJCOM!
FBAEN!H@O!GAPHAEN!IKAEHB!PKJOQDBH!KE!H@O!O`FAICOEH!AHBOGP2!
%@O! FBOM! KP! CKHKJAhOM! CODEB! AB! JOBOJLOM! HK! IOJBKEEOG! AE! Q@DJNO! KP! BFQ@!
KIOJDHAKE2!
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$@KFGM! H@O! AEBHDGGDHAKE! KP! H@O! O`FAICOEH! KJ! KP! AHB! DQQOBBKJAOB! JO`FAJO! H@O!
DIIGAQDHAKE! KP! QKCIJOBBAKE! PAHHAENB)! H@OBO! @DLO! HK! UO! AEBHDGGOM! PKGGKVAEN! H@O!
AEBHJFQHAKEB! KP! H@O! PAHHAENB! CDEFPDQHFJOJ2! %@O! BOGOQHAKE! KP! H@O! PAHHAENB! B@DGG! UO!
8
QKCIDHAUGO! VAH@! H@O! FBO! BIOQAPAOM! PKJ! H@O! O`FAICOEH! DEM! VAH@! H@O! IGDEH!
BIOQAPAQDHAKEB)!AP!DEW2!
!
*KCCABBAKEAEN!B@DGG!UO!IOJPKJCOM!UW!MFGW!HJDAEOM!IOJBKEEOGX!
-FJAEN!QKCCABBAKEAEN)!EKH! BHJAQHGW!EOQOBBDJW! IOJBKEEOG!B@DGG! UO!_OIH!DVDW! DEM!
H@O! DJOD! B@DGG! UO! MFGW! CDJ_OM! aBANEB)! UDJJAOJB)! OHQ2b! HK! IJOLOEH! DQQOBB! UW!
FEDFH@KJAhOM!IOKIGO2!
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2.2!GENERAL!PROVISIONS!
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9DGLO! AEBHDGGDHAKE! B@DGG! KQQFJ! AE! QKCIGADEQO! VAH@! H@O! IJKLABAKEB! aGDVB! KJ!
JONFGDHAKEBb!AE!PKJQO!AE!H@O!IGDQO!KP!AEBHDGGDHAKE2!
"E! MOHDAG)! EDHFJDG! NDB! IGDEH! B@DGG! B@KV! PODHFJOB! AE! QKCIGADEQO! VAH@! H@O! GDV! KJ!
JONFGDHAKE!IJKLABAKEB!AE!PKJQO!AE!H@O!IGDQO!KP!AEBHDGGDHAKE!KJ)!DH!GODBH)!AE!QKCIGADEQO!
VAH@!H@O!.#!141S]!KJ!.#144Tc!BHDEMDJMB2!a"H!B@DGG!UO!FEMOJGAEOM!H@DH!AEBHDGGDHAKE!
AE!QKCIGADEQO!VAH@!BFQ@!BHDEMDJMB!CAEACAhOB!H@O!JAB_!KP!PAJO!@DhDJMb2!
%@O! JONFGDHKJ! B@DGG! UO! AEBHDGGOM! CD_AEN! BFJO! H@DH! H@O! KIOJDHAEN! IJOBBFJO! KP! H@O!
O`FAICOEH!V@OJO!AH!AB!AEBHDGGOM!MKOB!EKH!ORQOOM!H@O!DGGKVDUGO!CDRACFC!IJOBBFJO!
LDGFO!a5$b!PKJ!ODQ@!KP!AHB!IDJHB!aBOO!Q@DIHOJ!42:b2!
+KJOKLOJ)!H@O!FBOJ!B@DGG!IJKLAMO!H@O!IGDEH!VAH@!BFAHDUGO!JOGAOP!KJ!MJDAEDNO!BWBHOCB!
AE! KJMOJ! HK! MABQ@DJNO! H@O! IJOBBFJO! DEM! PGFAM! QKEHDAEOM! AE! H@O! IGDEH! UOPKJO!
IOJPKJCAEN!DEW!AEBIOQHAKE!DEM!CDAEHOEDEQO!IJKQOMFJO2!
!
%@AB!LDGLO!AB!MOBANEOM!AE!KJMOJ!HK!UO!QKEEOQHOM!DQQKJMAEN!HK!&$+.!>1]2^)!0#*!
UKGH! DEM! EFH2! %@AB! $HDEMDJM! QKLOJB! MACOEBAKEDG! JO`FAJOCOEHB! DEM!
JOQKCCOEMDHAKEB! JONDJMAEN! PGDENO! UKGHAEN2! &B! ORDCIGO)! PKJ! $HDPGFR! 1ST)! UKGH! AB!
TgSe!DEM!EFH!AB!1e!DEM!^g1]e!aQD2!66)6CCb)!EFH!H@AQ_EOBB!le!aQD2!1cCCb2!#FH!+4:!
AB!6]CC!VAH@!H@AQ_EOBB!1cCC2!
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9
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2.3!SPECIFIC!PROVISIONS!
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>OPKJO!AEBHDGGAEN!H@O!JONFGDHKJ)!AH!AB!EOQOBBDJW!HK!LOJAPW!H@DHX!
Y!H@O!JONFGDHKJ!QDE!UO!AEBOJHOM!AE!H@O!PKJOQDBH!BIDQO!DEM!AH!QDE!UO!DQQOBBOM!`FAHO!
ODBAGW! HK! IOJPKJC! H@O! PKGGKVAEN! CDAEHOEDEQO! KIOJDHAKEB2! 3ANFJO! 4! IJKLAMOB!
AEPKJCDHAKE!QKEQOJEAEN!MACOEBAKEB!DEM!VOAN@HBZ!
Y! FIBHJODC! DEM! MKVEBHJODC! IAIAEN! DJO! KE! H@O! BDCO! GOLOG! KP! H@O! AEGOH! DEM! KFHGOH!
QKEEOQHAKEB!DEM!QDE!UODJ!H@O!VOAN@H!KP!H@O!LDGLOZ!
Y!H@O!AEGOHgKFHGOH!PGDENOB!KP!H@O!IAIAEN!DJO!IDJDGGOG!HK!H@O!LDGLO!HAN@HEOBB!BFJPDQOBZ!
Y! H@O! AEEOJ! IDJH! KP! H@O! JONFGDHKJ! AB! QGODE! DEM! H@AB! GDHHOJ! VDB! EKH! MDCDNOM! MFJAEN!!
HJDEBIKJHZ!
Y! H@O! FIBHJODC! IAIAEN! VDB! QGODEOM! HK! JOCKLO! DEW! JOBAMFDG! ACIFJAHAOB! BFQ@! DB!
VOGMAEN!BQJDIB)!BDEM)!IDAEH!JOBAMFOB)!VDHOJ)!OHQ2!
!
"EBHDGG! H@O! JONFGDHKJ! QKEBAMOJAEN! H@DH! H@O! PGKV! MAJOQHAKE! AB! QKCIFGBKJW! DEM!
AEMAQDHOM!UW!DE!DJJKV!KE!H@O!UKMW!KP!H@O!LDGLO!AHBOGP2!
3KJ!AEBHDGGDHAKE)!JOPOJ!HK!PANFJO!62!
%K!KUHDAE!D!NKKM!JONFGDHAKE)!AH!AB!OBBOEHADG!H@DH!H@O!BOEBAEN!GAEO!QKEEOQHOM!HK!H@O!
IAIAEN! MKVEBHJODC! KP! H@O! JONFGDHKJ! AB! HAN@HOEOM! HK! D! BHJDAN@H! BONCOEH! KP! H@O!
IAIAEN)! @DLAEN! D! QKEBHDEH! MADCOHOJ! PKJ! D! BONCOEH! GOENH@! O`FDG! HK! :! MADCOHOJB!
FIBHJODC!KP!H@O!PAHHAEN!DEM!4!MADCOHOJB!MKVEBHJODC2!
&B!@AN@GAN@HOM!UW!PANFJO!:)!H@O!PAHHAEN!PKJ!H@O!BOEBAEN!GAEO!B@DGG!UO!AEBHDGGOM!KE!H@O!
FIIOJ! IDJH! KP! H@O! IAIO! HK! IJOLOEH! MOIKBAHB! KP! QKEMOEBDHOB! KJ! ACIFJAHAOB! PJKC!
DPPOQHAEN!H@O!JONFGDHAKE!KP!H@O!MKVEBHJODC!IJOBBFJO2!
!
%@O! JONFGDHKJ! BOEBAEN! GAEO! @DB! HK! UO! QKEEOQHOM! FBAEN! QKCIJOBBAKE! PAHHAENB)!
DQQKJMAEN!HK!H@O!IGDEH!BIOQAPAQDHAKEB2!
%@O!QKEEOQHAKEB!HK!H@O!AEGOH!DEM!KFHGOH!IAIAEN!DJO!IOJPKJCOM!FBAEN!BHDEMDJMAhOM!
PGDENOB! V@KBO! MACOEBAKEB! DEM! HWIOB! DJO! AEMAQDHOM! KE! H@O! JDHAEN! IGDHO! aBOO!
Q@DIHOJ!42:bZ! H@O!BOGOQHAKE! KP!H@O!QKEEOQHAKE!BQJOVB!DEM! KP!H@O! BODGAEN!NDB_OHB!
B@DGG! UO! IOJPKJCOM! UW! H@O! AEBHDGGOJ! QKEBAMOJAEN! BFQ@! AEPKJCDHAKE! DEM! H@O! FBO!
QKEMAHAKEB!DLDAGDUGO!AE!H@O!IGDQO!KP!AEBHDGGDHAKE2!
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10
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3ANFJO!4!
11
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3ANFJO!6!
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3ANFJO!:!
12
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2.4!USE!CONDITIONS!
!
>OPKJO! QKCCABBAKEAEN)! AH! AB! JOQKCCOEMOM! HK! LOJAPW! H@DH! H@O! FBO! QKEMAHAKEB! MK!
QKCIGW!VAH@!H@O!O`FAICOEH!PODHFJOB2!
$FQ@! PODHFJOB! DJO! NALOE! KE! H@O! JDHAEN! IGDHOB! VAH@! V@AQ@! ODQ@! JONFGDHKJ! AB!
O`FAIIOM!aPANFJO!^b2!
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3ANFJO!^!
!
%@O!CODEAEN!KP!H@O!BWCUKGB!NALOE!KE!H@O!JDHAEN!IGDHO!AB!ORIGDAEOM!@OJO!UOGKVX!
/ONFGDHKJ! ! /ONFGDHKJ!CKMOG!
*N! ! ! 3GKV!JDHO!QKOPPAQAOEH!aAP!DEWb!
$2E2! ! ! $OJADG!EFCUOJ!
5$! ! ! +DRACFC!IJOBBFJO!DGGKVDUGO!
-#! ! ! /ONFGDHKJ!EKCAEDG!MADCOHOJ!
3GDENOB!! ! %WIO!KP!PGDENOB!
13
%!! ! ! &GGKVOM!KIOJDHAEN!HOCIOJDHFJO!
8@! ! ! 5KBBAUGO!QDGAUJDHAKE!IJOBBFJO!JDENO!
8D! ! ! $IOQAPAQ!QDGAUJDHAKE!IJOBBFJO!JDENO!PKJ!H@O!AEBOJHOM!BIJAEN!
-DHO! ! ! 3AEDG!HOBHAEN!MDHO!
UIO! ! ! "EGOH!IJOBBFJO!JDENO!
5OCDR! ! ! +DRACFC!AEGOH!IJOBBFJO!
&*! ! ! &QQFJDQW!QGDBB!
$,! ! ! 'KQ_YFI!IJOBBFJO!QGDBB!
3GFAM! ! ! %WIO!KP!PGFAM!DGGKVOM!
!
"E!MOHDAG)!DHHOEHAKE!B@DGG!PKQFB!KE!H@O!PKGGKVAEN!PODHFJOBX!
Y!+DRACFC!IJOBBFJO!DGGKVDUGO!5$2!
Please!note!that!the!pressure!reduction!unit!has!two!main!chambers!(body!
and!head)!having!different!values!for!the!maximum!pressure!allowable.!
Y!-OBANE!HOCIOJDHFJO!%!aH@O!CAEACFC!DEM!CDRACFC!LDGFO!DJO!NALOEb2!
Y!%@O!QGDBB!KP!H@O!AEGOH!DEM!KFHGOH!QKEEOQHAKEB2!
!
+KJOKLOJ)!H@O!FBOJ!B@DGG!LOJAPW!H@DH!H@O!CDHOJADGB!FBOM!DEM!H@O!BFJPDQO!HJODHCOEHB!
IKBBAUGW!DIIGAOM!DJO!QKCIDHAUGO!VAH@!H@O!PKJOQDBH!MOBHAEDHAKE!KP!FBO2!
*KEBAMOJAEN!H@O!NOKCOHJAQDG!PODHFJOB!KP!H@O!JONFGDHKJ)!MFJAEN!MOBANE!BHJOBBOB!MFO!
HK! HJDPPAQ)! VAEM)! KJ! BOABCAQ! OLOEHB! VOJO! EKH! HD_OE! AEHK! QKEBAMOJDHAKE2! &B! D!
QKEBO`FOEQO)! H@O! FBOJ! B@DGG! HD_O! DGG! BFAHDUGO! IJOQDFHAKEB! HK! GACAH! H@O! OPPOQH! KP!
BFQ@!OLOEHB!KE!H@O!DBBOCUGW)!V@OE!H@O!KQQFJJOEQO!KP!H@O!BDCO!AB!PKJOQDBH2!
14
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3.0!COMMISSIONING!
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3.1!PRESSURIZATION!
!
&PHOJ! AEBHDGGDHAKE)! LOJAPW! H@DH! H@O! QKEEOQHAKEB! HK! H@O! GAEO! DJO! IJKIOJGW! IOJPKJCOM!
DEM!H@DH!DEW!JOGAOP!DEM!MABQ@DJNO!IKAEHB!IJOBOEH!KE!H@O!IGDEH!DJO!QGKBOM2!
>OPKJO! IOJPKJCAEN! H@O! QKCCABBAKEAEN! KP! H@O! JONFGDHKJ)! AH! AB! EOQOBBDJW! HK! LOJAPW!
H@DH!H@O!DAJ!FBOM!MFJAEN!H@O!HOBHB!AE!H@O!PDQHKJW!@DB!UOOE!OCIHAOM!PJKC!H@O!@KKM!
FIIOJ!Q@DCUOJ2!
&PHOJ!BFQ@!Q@OQ_B)!IJKQOOM!DB!PKGGKVBX!
-! $GKVGW!KIOE!H@O!KEgKPP!LDGLO!IGDQOM!FIBHJODC!KP!H@O!JONFGDHKJ!AE!KJMOJ!HK!DBBFJO!D!
BCDGG!NDB!PGKV!JDHO!IDBBAEN!H@JKFN@!H@O!JOGAOP!LDGLO!IKBAHAKEOM!MKVEBHJODC!KP!H@O!
JONFGDHKJ2! %@O! JONFGDHKJ)! V@AQ@! fFBH! UOPKJO! IJOBBFJAhDHAKE! AB! AE! KIOEAEN! IKBAHAKE!
MFO! KEGW! HK! H@O! VOAN@H! KP! H@O! CKLAEN! O`FAICOEH)! HOEMB! HK! QGKBO! AHBOGP)! UOQDFBO!
H@OJO!AB!DE!AEAHADG!POOMAEN!KP!NDB!PJKC!H@O!BODH!a:b!HD_AEN!H@O!IDJH!MKVEBHJODC!DEM)!
QKEBO`FOEHGW)!H@O!Q@DCUOJ!a^b!FEMOJ!IJOBBFJO2!
-! (EQO! H@AB! PAJBH! BHOI! AB! QKCIGOHOM)! AH! AB! IKBBAUGO! HK! BGKVGW! KIOE! H@O! AEGOH! LDGLO! aSb)!
V@AQ@! POOMB! NDB! AEHK! H@O! Q@DCUOJ! a6b2! "E! H@AB! VDW)! UDGDEQO! DCKEN! H@O! PKJQOB!
DQHAEN!KE!H@O!CKLAEN!O`FAICOEH!AB!JODQ@OM!DEM!V@OE!BFQ@!UDGDEQO!AB!ORQOOMOM!
H@O! KUHFJDHKJ! KIOEB! GOHHAEN! H@O! NDB! PGKV! MKVEBHJODC2! >DGDEQO! AB! JOBHKJOM! UW!
CODEB! KP! H@O! BOEBAEN! GAEO! QKEEOQHAEN! H@O! Q@DCUOJ! a^b! VAH@! H@O! MKVEBHJODC!
IAIAEN2!
-! %@AB!IJKQOBB!QKEHAEFOB!FEHAG!H@O!VAB@OM!QDGAUJDHAKE!LDGFO!AB!JODQ@OM!MKVEBHJODC2!
&H! H@AB! IKAEH)! H@O! AEGOH! LDGLO! DEM! H@O! JOGAOP! LDGLO! IKBAHAKEOM! MKVEBHJODC! KP! H@O!
JONFGDHKJ! QGKBO! DEM)! H@OJOPKJO)! AH! AB! IKBBAUGO! HK! UONAE! HK! KIOE! H@O! MKVEBHJODC!
LDGLO2!
&EW!QKJJOQHAKE!HK!H@O!QDGAUJDHAKE!QDE!UO!IOJPKJCOM!UW!POOMAEN!NDB!AEHK!H@O!BHDHAQ!
Q@DCUOJ!H@JKFN@!H@O!LDGLO!!aSb!HK!AEQJODBO!H@O!QDGAUJDHAKE!LDGFO!KJ!MABQ@DJNAEN!AH!!
H@JKFN@!H@O!LDGLO!a1\b!HK!JOMFQO!H@O!QDGAUJDHAKE!LDGFO!aBOO!PANFJO!]b2!
-FJAEN!QKCCABBAKEAEN)!AH!AB!EOQOBBDJW!HK!Q@OQ_!KE!H@O!IJOBBFJO!NDFNO!IKBAHAKEOM!
MKVEBHJODC! KP! H@O! JONFGDHKJ! H@DH! H@O! IJOBBFJO! AEQJODBOB! BGKVGW2! 5JOBBFJO! B@DGG!
BHDUAGAhO!KE!H@O!QDGAUJDHAKE!LDGFO!KJ!D!BGAN@HGW!@AN@OJ!LDGFO)!OLOE!AP!H@O!FIBHJODC!
IJOBBFJO!LDGFO!AEQJODBOB2!"P!H@O!MKVEBHJODC!IJOBBFJO!MKOB!EKH! BHDUAGAhO!KE!H@O!
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VAB@OM! LDGFO)! AH! AB! EOQOBBDJW! HK! AEHOJJFIH! H@O! QKCCABBAKEAEN! QGKBAEN! H@O! KEgKPP!
LDGLO!IKBAHAKEOM!FIBHJODC!KP!H@O!JONFGDHKJ2!
!
"P)!PKJ!DEW! DEKCDGW!V@DHBKOLOJ)! H@O!IJOBBFJO! JOMFQHAKE!FEAH! JOCDAEB!AE!KIOEAEN!
IKBAHAKE!DEM!H@O!IJOBBFJO!KP!H@O!Q@DCUOJ!a^b!AEQJODBOB!UOWKEM!H@O!IJOBOH!LDGFO)!
H@OJO!AB!D!BWBHOC!IJKHOQHAEN!H@O!MADI@JDNC!a4b!H@DH!DGGKVB!AH!HK!GODE!KE!AHB!BHJK_O!
OEM! BODH! DLKAMAEN! AHB! UJOD_AEN2! %@O! MADI@JDNC! a4b! DBBOCUGW! DEM! H@O! BHOC! a]b!
QDE)! AE! PDQH)! BGAMO! VAH@! JOPOJOEQO! HK! KEO! DEKH@OJ! HK! H@O! QGKBAEN! IKBAHAKE! VAEEAEN!
KLOJ!H@O!IJOYGKDMAEN!PKJQO!KP! H@O!BIJAEN! aTb!V@OE! H@OJO!AB! D!NALOE!KLOJIJOBBFJO!
LDGFO!AE!H@O!Q@DCUOJ!a^b2!&!BACAGDJ!MADI@JDNC!BHJK_O!OEM!BWBHOC!DQHB!DGBK!AE!H@O!
KIIKBAHO! MAJOQHAKEZ! H@OJOPKJO)! H@O! MADI@JDNC! AB! IJKHOQHOM! DGBK! V@OE! H@OJO! AB!
IJOBBFJO!AE!H@O!Q@DCUOJ!a6b!DEM!H@O!Q@DCUOJ!a^b!AB!MABQ@DJNOM2!
!
%@O! Q@DCUOJ! a6b! DEM! H@O! Q@DCUOJ! a^b! DJO! IJKHOQHOM! DNDAEBH! DEW! KLOJIJOBBFJO)!
ODQ@! UW! CODEB! KP! DE! DMfFBHDUGO! JOGAOP! LDGLO! aLDGLO! 93g$"b! aBOO! PANFJO! ]bZ! H@OBO!
LDGLOB!DJO!DGJODMW!AEBHDGGOM!AE!H@O!PDQHKJW2!
7KVOLOJ)! H@O! FBOJ! B@DGG! LOJAPW! H@DH! H@O! AEBHDGGDHAKE! AB! BFQ@! H@DH! H@O! CDRACFC!
DGGKVDUGO!IJOBBFJO!KP!ODQ@!JONFGDHKJ!IDJH!AB!EOLOJ!ORQOOMOM2!!!!!
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3ANFJO!]!
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3.2!EXTERNAL!TIGHTNESS!CHECK!
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%@O!HAN@HEOBB!HOBH!KP!H@O!JONFGDHKJ!QKEEOQHAKEB!HK!H@O!IGDEH!@DB!HK!UO!QDJJAOM!KFH!
DQQKJMAEN!HK!H@O!IJKQOMFJOB!AE!PKJQO!AE!H@O!IGDQO!AEBHDGGDHAKE2!
.RHOJEDG! HAN@HEOBB! AB! DBBFJOM! V@OE)! UW! DIIGWAEN! D! PKDCW! BFUBHDEQO! KE! H@O!
OGOCOEH!FEMOJ!IJOBBFJO)!EKH!DEW!UFUUGOB!DJO!PKJCOM2!!
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3.3!INTERNAL!TIGHTNESS!CHECK!
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%@O! AEHOJEDG! HAN@HEOBB! KP! H@O! JONFGDHKJ! QDE! UO! LOJAPAOM! UW! IGDQAEN! H@O! BDCO! AE!
QKCIGOHOGW! QGKBOM! IKBAHAKE! ahOJK! PGKV! JDHOb)! _OOIAEN! H@O! JONFGDHKJ! FIBHJODC!
IJOBBFJO!AE!GAEO!DEM!LOJAPWAEN!H@DH!MKVEBHJODC!KP!H@O!JONFGDHKJ!EKH!DEW!IJOBBFJO!
AEQJODBO!KQQFJB2!
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4.0!MAINTENANCE!
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4.1!GENERAL!REMARKS!
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"EBIOQHAKE! DEM! CDAEHOEDEQO! AEHOJLOEHAKEB! DJO! BHJAQHGW! GAE_OM! HK! H@O! HWIO! KP!
AEBHDGGDHAKE2! %@OJOPKJO)! AH! AB! DGVDWB! DMLABDUGO! HK! QDJJW! KFH! D! IJOLOEHALO!
CDAEHOEDEQO! V@KBO! IOJPKJCDEQO! PJO`FOEQW)! V@OE! EKH! BOH! PKJH@! UW! JONFGDHAKEB)!
B@DGG!KQQFJ!AE!QKCIGADEQO!VAH@X!
Y!H@O!`FDGAHW!KP!H@O!QKELOWOM!PGFAMZ!
Y!H@O!QGODEAEN!DEM!IJOBOJLDHAKE!BHDHFB!KP!H@O!IAIAEN!CD_AEN!FI!H@O!IGDEHZ!AE!NOEOJDG)!
DPHOJ! H@O! PAJBH! BHDJH! KP! H@O! IGDEHB)! CKJO! PJO`FOEH! CDAEHOEDEQO! AEHOJLOEHAKEB! DJO!
JO`FAJOM!MFO!HK!H@O!FEQOJHDAE!QGODEAEN!BHDHFB!KP!H@O!IAIAEN!AEHOJEDG!IDJH2!
5OJAKMAQDG! AEBIOQHAKEB! AELKGLO! DGBK! H@O! BHDHFB! KP! H@O! ORHOJEDG! BFJPDQOB! KP! H@O!
JONFGDHKJ2!"E!MOHDAG)!BFJPDQO!IJKHOQHAKEB!aFBFDGGW!IDAEHAENb!B@DGG!UO!JOBHKJOM)!V@OE!
MOHOJAKJDHOM2!
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>OPKJO!IOJPKJCAEN!DEW!AEHOJLOEHAKE)!CD_O!BFJO!H@DH!H@O!IGDEH!BONCOEH!V@OJO!H@O!
AEHOJLOEHAKE! @DB! HK! UO! IOJPKJCOM! @DB! UOOE! QFH! KPP! UKH@! FIBHJODC! DEM!
MKVEBHJODC)! DB! VOGG! DB! H@DH! IJOBBFJO! @DB! UOOE! MABQ@DJNOM! PJKC! H@O! AELKGLOM!
IAIAEN!BONCOEH2!
+KJOKLOJ)!CD_O!BFJO!HK!@DLO!D!BOJAOB!KP!BFNNOBHOM!BIDJO!IDJHB!DLDAGDUGO2!$IDJO!
IDJHB!B@DGG!UO!KJANAEDG!BIDJO!IDJHB!UW!5AOHJK!3AKJOEHAEA!$ID2!
#>2! %@O! FBO! KP! EKH! KJANAEDG! BIDJO! IDJHB! JOGAOLOB! H@O! CDEFPDQHFJOJ! KP! DEW!
JOBIKEBAUAGAHW2!
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4.2!DISASSEMBLY!
3KJ!H@O!MABDBBOCUGW)!EKH!DEW!BIOQADG!VJOEQ@OB!DJO!JO`FAJOM2!!
>OPKJO!MABDBBOCUGW)!IOJPKJC!JOPOJOEQO!CDJ_B!KE!H@O!OGOCOEHB!CD_AEN!FI!H@O!JONFGDHKJ2!
5DW!FHCKBH!QDJO!EKH!HK!MDCDNO!H@O!NDB_OH!BODHB!DEM!H@O!@KFBAEN!KP!H@O!(YJAENB2!
.RDCAEO! H@O! BHDHFB! KP! DGG! JFUUOJ! IDJHB! AELKGLOM! AE! DBBFJAEN! H@O! HAN@HEOBB! DEM! JOIGDQO! H@O!
MDCDNOM!KEOB!KJ!H@KBO!UOAEN!FBOM!PKJ!GKEN!HACO2!'FUJAQDHO!H@O!BFJPDQOB!KP!CKLAEN!OGOCOEHB!
VAH@!D!H@AE!GDWOJ!KP!NJODBO!DB!AEMAQDHOM!FEMOJ!Q@DIHOJ!^2!
/OPOJ!HK!H@O!BIDJO!IDJHB!GABH!d$/!1:cYDd2!
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4.3!REASSEMBLY!
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/OYDBBOCUGO! H@O! IDJHB! CD_AEN! FBO! KP! H@O! JOPOJOEQOB! CDJ_OM! KE! H@O! IDJHB!
MFJAEN!MABDBBOCUGW!AE!KJMOJ!HK!DGGKV!DGG!QKEEOQHAKEB!HK!QKJJOBIKEM!IJKIOJGW2!
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5.0!LUBRICATION!
%@O! JONFGDHKJB! DJO! DGJODMW! GFUJAQDHOM! MFJAEN! DBBOCUGW! aVAH@! H@O! CKBH! BFAHDUGO!
IJKMFQH!PKJ!H@O!FBO!BHDHOM!AE!H@O!KJMOJb!PKJ!H@O!PKGGKVAEN!JODBKEBX!
1b!%K!ODBO!H@O!DBBOCUGW!KP!H@O!QKCIKEOEHB!
4b!%K!ACIJKLO!CDEOFLOJDUAGAHW!
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6b!%K!ODBO!O`FAICOEH!IJOBOJLDHAKE!AE!QDBO!KP!VDJO@KFBO!BHKJDNO!!
-FJAEN!EKJCDG!KIOJDHAKE)!AH!AB!EKH!EOQOBBDJW!HK!GFUJAQDHO!H@O!JONFGDHKJ2!
8@OE! IOJPKJCAEN! CDAEHOEDEQO! IJKQOMFJOB)! AH! AB! JOQKCCOEMOM! HK! GFUJAQDHO!
CKLAEN!IDJHB!aBHOC)!OHQ2b!DEM!NDB_OHB!VAH@!BAGAQKEO!KAG2!
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6.0!STORAGE!
%@O!JONFGDHKJB!MK!EKH!JO`FAJO!HD_AEN!DEW!BIOQADG!IJOQDFHAKEB!AE!QDBO!KP! BHKJDNO!
PKJ!DE!ORHOEMOM!IOJAKM!KP!HACO2!7KVOLOJ)!AH!AB!JOQKCCOEMOM!HK!IDW!DHHOEHAKE!HK!
H@O!PKGGKVAENX!
Y!_OOI!H@O!JONFGDHKJB!AE!H@OAJ!KJANAEDG!IDQ_DNOBZ!
Y!_OOI!H@O!IJKHOQHAKEB!DIIGAOM!KE!H@O!PGDENOM!QKEEOQHAKEB!AE!H@O!PDQHKJWZ!
Y! _OOI! JFUUOJ! IDJHB! DVDW! PJKC! ORIKBFJO! HK! MAJOQH! BFEGAN@H! AE! KJMOJ! HK! DLKAM! H@OAJ!
PDBH!DNOAENZ!
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7.0!SPARE!PARTS!
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%K!AMOEHAPW!H@O!BIDJO!IDJHB)!JOPOJ!HK!H@O!BIDJO!IDJH!GABH!d$/!1:cYDd2!
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