CAME GARD PT Series Installation guide

Brand: CAME

Model: GARD PT Series

Type: Installation guide

This manual is also suitable for

GARD PT GPT40AGS

lish

FA01119-EN

Brushless automatic barrier

GARD PT series

GPT40AGS

INSTALLATION MANUAL

OFF

DANGER OF HIGH VOLTAGE

DANGER OF HAND ENTRAPMENT

DO NOT ENTER

 CAUTION: Once you have released the barrier by using the corresponding key, we highly recommend to lock the barrier into place again once it

has opened, by turning the same key as shown in figure B.

Not locking the barrier back into place may result in it uncontrollably falling unless it is perfectly horizontal.

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GENERAL PRECAUTIONS FOR INSTALLERS

CAUTION! Important safety instructions.

Follow all of these instructions. Improper installation can cause serious bodily harm.

Before continuing, also read the general precautions for users.

Before doing any cleaning or maintaining or parts-replacing, cut o the mains power supply.

If there is a power outage and the barrier is not ﬁ tted with an electric lock, strong gusts of wind could cause the barrier to descend

by itself in a controlled manner.

This product must only be used for its speciﬁ cally intended purpose. Any other use is dangerous. Came S.P.A. is not liable for any

damage caused by improper, wrongful and unreasonable use. • This manual's product is deﬁ ned by machinery directive 2006/42/

CE as "partly-completed machinery". Partly-completed machinery is a set that almost constitutes a machine, but which, alone,

cannot ensure a clearly deﬁ ned application. Partly-completed machinery is only destined to be incorporated or assembled to

other machinery or other partly-completed machinery or apparatuses to build machinery that is regulated by Directive 2006/42/

CE. The ﬁ nal installation must comply with Machinery Direction 2006/42/CE and current European reference standards. • Given

these considerations, all procedures stated in this manual must be exclusively performed by expert, qualiﬁ ed sta . • Laying the

cables, installation and testing must follow state-of-the-art procedures as dictated by regulations • Make sure that the opening

automatic barrier does not constitute a hazard. • Do not install the operator onto surfaces that could yield and bend. If necessary,

add suitable reinforcements to the anchoring points • Make sure the temperature range shown on the product literature is

suitable to the climate where it will be installed. • Do not install on slopes, that is, on any surfaces that are not perfectly level. •

Check that no lawn watering devices spray the operator with water from the bottom up. •Check that there are no obstruction or

impediments near the cabinet. • During the set up and installing stages the barrier could be unstable and tip over. So, be careful

and do not lean on it until it is fully fastened.• Suitably section o and demarcate the entire installation site to prevent unauthorized

persons from entering the area, especially minors and children. • Be careful when manually moving weights of over 20 kg per

person; if manually moving such weights, use suitable and safe hoisting equipment . • Please use suitable protections to prevent

any mechanical hazards when people are moving around the machinery. • Any residual risks must be notiﬁ ed by proper, clearly

visible pictograms, which must be explained to end users. • Fit, in plain sight, the machine's ID plate when the installation is

complete. • Install all ﬁ xed commands at least 1.5 m from the ground where they will be clearly visible, within view of the part they

command but clear of any moving parts. Any maintained action commands must not be reachable by unauthorized persons. •

The manufacturer declines any liability for using non-original products, in which case the warranty will cease to be e ective. • For

booms longer than 2.5 m you must ﬁ t a reinforcement on the boom itself, as shown later in this manual. • A x a permanent tag,

that describes how to use the manual release mechanism, close to the mechanism. • Before turning over to the ﬁ nal user, check

that the system complies with the harmonized standards and the essential requisites of Machinery Directive 2006/42/CE. Make

sure that the operator has been properly adjusted and that the safety and protection devices, and the manual release, are working

properly. • Using original CAME control and safety devices and accessories ensures easy installation and system maintenance.• If

the power-supply cable is damaged, it must be replaced by the manufacturer or by the licensed technical-assistance center or by

duly trained, skilled sta , to prevent any risks. • During all phases of the installation make sure you have cut o the mains power

source. • The electrical cables must run through suitable tubes, conduits and cable glands to ensure they are protected against

mechanical damage, They must not touch any parts that may overheat during operation, such as the motor or the transformer. •

Set up a suitable dual pole cut o device along the power supply that is compliant with the installation rules. It should completely

cut o the power supply according to category III surcharge conditions. • When the passage width clearance is greater than 3

m, you must use a ﬁ xed rest for the boom to support it. • Keep the section of this manual inside the technical folder along with

the manuals of all the other devices used for your automation system. Remember to hand over to the end users all the operating

manuals of the products that make up the ﬁ nal machinery.

Figure shows a standard installation: used for motor vehicels. The main hazard points for people are shown in the diagram.

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3800 max

250

206.5

276

170

884

1133

1117

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Limits to use

Model GPT40AGS

Maximum clearance width of the passage (m) 3.8

Technical data

Type GPT40AGS

Protection rating (IP) 44

Power supply (V - 50/60 Hz) 230 V

Input voltage motor (V) 36 DC

Stand-by consumption (W) 12

Power (W) 350

Torque (Nm)

80 (with no springs)

140 (with springs)

Opening time at 90° (s) 1.2 to 4

Cycles/h See table on page 14

Operating temperature (°C) -20 to +55

Reduction ratio (i) 1/56

Apparatus class I

Weight (Kg) 38.6

Dimensions

KEY

 This symbol shows which parts to read carefully.

This symbol shows which parts describe safety issues

This symbol shows which parts to tell users about.

Unless otherwise stated, these operations apply to all models.

The measurements, unless otherwise stated, are in millimeters.

DESCRIPTION

GPT40AGS- Automatic barrier with reversible gearmotor and brushless motor; painted aluminum cabinet ready to fit accessories.

Intended use

The automatic barrier is designed for private and public parking facilities.

 Do not install of use this device in any way, except as specified in this manual.

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Description of parts

Motor-shaft plate

Boom-attachment cover

Protective casing shear proof

Fastening screws protective cover

Control panel

Boom setting mechanical stop

Gear motor with encoder

Lever arm

Cover

Cabinet

Inspection hatch

Anchoring plate

Anchoring bracket

Filter cover

Transformer cover

Lock for manual release

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Completion accessories

803XA-0050

Boom 90x35 (L= 4050)

803XA-0051

Boom 90x35 (L = 3050)

Accessories

803XA-0070

GARD PT spring unit

803XA-0010

GARD PT luminous gearwheel

803XA-0030

Electric lock assembly

803XA-0080

Auxiliary contacts for checking the position of the boom

806SA-0080

GARD PT battery charging kit

803XA-0020

LED strip (Boom L = 4050)

803XA-0150

LED strip (Boom L = 3050)

803XA-0160

LED strip (Boom L = 2000)

803XA-0040

Detachable boom-supporting assembly

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9 9

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Standard installation

Barrier

Reflective strips

LED strip

Anti-collision profile

Luminous gearwheel

Photocell

Small photocell post

Fixed rest

Coil

Control device post

Control device (keypad selector, transponder sensor)

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200

160

240

Ø 80

Ø 12,5

500

340

400

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Cable types and minimum thicknesses

Connection

Cable length

1 < 15 m

Cable length

15 < 30 m

Power-supply at 230 V AC

3G x 1.5 mm

3G x 2.5 mm

Photocell transmitters 2 x 0.5 mm

Photocell receivers 4 x 0.5 mm

Command and safety device 2 x 0.5 mm

Antenna max 10 m

Paired or CRP (Came Remote Protocol) connection max 1,000 m (*)

Metal mass detector (see product literature)

(*) 1000 m with 001UR042; 1000 m with 001RGSM001, 001RGSM001S, 001RSLV001 (Cloud connectivity devices). With a 230V AC power

supply and using it outdoors, use H05RN-F type cables compliant with 60245 IEC 57 (IEC); whereas indoors, use H05VV-F-type cables that are

60227 IEC 53 (IEC) compliant.

 To connect to the CRP, use UTP CAT5-type cables up to 1,000 m in length.

 Use RG58 cable up to 10 m long to connect the antenna.

 If cable lengths di er from those speciﬁ ed in the table, establish the cable sections depending on the actual power draw of the connected

devices and according to the provisions of regulation CEI EN 60204-1.

For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual power draw and

distances. For connecting products that are not contemplated in this manual, see the literature accompanying said products

INSTALLING

The following illustrations are mere examples. Consider that the space available where to fit the barrier and accessories will vary depending on

the area where it is installed. It is up to the installer to find the most suitable solution.

Preparing the fastening plate.

If the flooring does not allow for a sturdy fastening of the entry unit, you will have to set up a cement slab.

Dig a hole for the foundation frame.

Set up the corrugated tubes needed for the wiring coming out of the junction pit.

 The number of tubes depends on the type of system and the accessories you are going to fit.

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Set up a foundation frame that is larger than the anchoring plate and sink it into the dug hole.

Fit an iron cage into the foundation frame to reinforce the concrete.

Assemble the four anchoring braces to the anchoring plate.

Place the plate over the iron cage.

Fill the foundation frame with concrete. The base must be perfectly level with the bolts which are entirely above surface.

Wait at least 24 hrs for the concrete to solidify.

Remove the foundation frame.

Fill the hole with earth around the concrete block.

Remove the nut and washer from the bolts

Fit the electrical cables into the tubes until they come out at the necessary lenght

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ESC < > ENTER

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Preparing the barrier

- Fit the key into the lock and turn it counter clockwise .

- Raise the cover and disconnect the two earthing cables .

- Removethe inspection hatch .

The barrier is set up for installing on the left.

When installing on the right, invert the boom's opening direction,

as follows:

Check that the lever arm is in vertical position, as shown in

the drawing.

Remove the mechanical stop by using an Allen wrench.

Fasten the mechanical stop as shown in the drawing .

Change the parameter of function F54 (invert direction of

travel).

Left

Right

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UNI5931 M8x20

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Fasten the fastening flange to the motor shaft plate by using a supplied UNI5931 M8X20 screw and .

Insert the 803XA-0110 supplied as standard. .

Installing the barrier

 The cabinet should be installed with the inspection hatch on the most accessible side to make any adjusting easier.

Place the cabinet onto the anchoring plate and fasten it using nuts and washers.

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Fit the boom into the fastening flange and fasten it using the screws .

Cut the groove covering frame to the right length and fit them into the boom grooves on either side .

Fit the rubber terminal cap into the corresponding housing .

Fit the anti-collision profile into the boom , to match the terminal cap .

Cut the excess part of the profile, while leaving a bit protruding .

Fit the terminal cap into the boom end cap; Then fasten it to the boom by tightening the corresponding screws .

Fit the anti-shearing protective cover onto the boom-attachment cover and fasten it using the screws .

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~1°

~89°

~1°

~89°

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Establishing the limit-switch points

Close the inspection hatch and power up the system. Actuate the boom to check that it is parallel to the road surface when in the closed position

when in the closed position, and at about 89° when in the open position.

To correct the boom's vertical position:

- Lower the boom;

- Open the inspection hatch;

- Loosen the nut and adjust the limit-switch by turning the screw ;- Tighten the previously loosened nut .

To adjust the bar’s horizontal position:

- Lower the bar;

- Open the inspection hatch;

- Loosen the nut and adjust the limit-switch by turning the screw ;- Tighten the previously loosened nut .

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Composition of the semi-oval boom

Before adjusting the boom, check the accessories you want to fit and the passage clearance width.

The 001G02807 fixed rest MUST be used with passage widths exceeding 3 m.

PASSAGE CLEARANCE WIDTH (3.8 m max.)

 By bar we mean a bar ﬁ tted with anti-collision proﬁ le, groove cover and end cap.

CONTROL PANEL

Caution! Before working on the control panel, cut off the mains power supply and remove any batteries.

Control panel power supply 230 V AC.

Functions on input and output contacts and time and user management details, are set up and viewable on the control panel's display.

FUSE TABLE ZLB30

Line fuse 3.15 A - Fast

Power board fuse 3.15 A - Fast

Accessories fuse 2 A - Fast

Motor fuse 15 A - Fast

A1=1 (Fast proﬁ le – opening time 1.2-2.5 seconds)

Working intermittency

80% 100%

Bar length

< 2,5m from 2.5m to 2.75m

Bar

Bar with LED strip

Spring

A1=2 (Slow proﬁ le – opening time 2.5-4 seconds)

Working intermittency

100%

Bar

Bar with LED strip

Spring

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EB EB

ARM

TAMPER

FCA CM1 FCC CM2

24 0 30 0

10 11 E1 E6 TS 1 2 3 3P 4 5 7 2 CX CY CZ

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Power supply terminal board

Terminals for control and safety devices

Barrier state (NO) terminals.

Terminal block for signalling devices: LED strip, luminous

gearwheel and door opening safety contact

Terminal board for transponder selector

Terminal board for keypad devices

Terminal board for either paired / alternate connection

CRP connection terminals

Connector for the RSE card (F49)

AF card connector

R700/R800 card connector

USB stick connector

Encoder connector

Motor connector

Display

Programming buttons

RSE card connector (paired or alternate).

Electric lock

Terminals for input of NC contact for boom drop away

Terminal for NC contact for cover

Terminals for input of NC contact for electric lock release

Antenna terminal

Description of parts

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TS 1 2 3 3P 4 5 7 2 CX CY CZ

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Input voltage

- a 24 V AC normally;

- at 24 V DC when the emergency operation batteries start

operating.

 Maximum absorption of all the devices is max. 40 W

Accessories terminals:

ELECTRICAL CONNECTIONS

Command and control devices

Control device for CLOSE (NO contact) function.

 In MAINTAINED ACTION mode you must connect the control device

onto 2-4.

TEMPORARY STOP button (NC contact).

It blocks the boom for 15 seconds, and then opens and excludes the

automatic opening. To resume movement, activate any control device.



If unused, set to OFF (Deactivated) from the F1 function.

Control device for the OPEN-CLOSE-INVERT function (NO contact).

Control device for the OPEN (SLAVE barrier) function (NO contact)

for paired or alternate mode barriers (see corresponding chapter).

Control device for the OPEN (NO contact).

 In MAINTAINED ACTION mode you must connect the control

device onto 2-3.

Keypad selector

Transponder or card reader

230 V AC

50/60 Hz

N PE L

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R700

R800

EB EB

CAM

RGB

10 11 E1 E6 TS 1 2 3 3P 4 5 7

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AF - for radio-control of the operators.

RSE - for CRP (see corresponding chapters).

RSE - for installations with paired and alternate barriers (see corresponding

chapters).

Connector for the R700 card (for using the transponder or the card reader) or for

the R800 card (for using the keypad selector).

Additional cards

For the system to work properly, before ﬁ tting any plug-in card, such as the AF or

R800 one, you MUST CUT OFF THE MAINS POWER SUPPLY and, if present, disconnect

any batteries.

R800

max. number of devices

SELT1NDG

SELT2NDG

R700

max. number of devices

SELR1NDG

SELR2NDG

Signaling devices

Barrier warning light (Max 3W).

It warns about the state of the barrier, see function F 10.

Additional flashing light.

It flashes when the barrier is opening and closing, see

function F18 = 0 (default).

Contacts rated for 24 V DC max.

10 - E1 10 - 5

20 W 3 W

Fixed, additional, outdoor light.

During the ACTIVE CYCLE function it stays on from

the moment in which the boom starts opening to the

moment it completely closes (including the automation

closing time). see function F 18 = 1.

LED strip and/or luminous gearwheel (max 13.5 W)

Flashes red when the barrier is moving and during the

pre-flashing phase.

Steady red when the barrier is closed.

Steady green when the barrier is open.

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10 11 E1 E6 TS 1 2 3 3P 4 5 7 2 CX CY CZ

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Safety devices

For the type of action controlled by the device,see function F2 for terminal CX, F3 for terminal CY or F4 for terminal CZ.

 If unused, contacts CX, CY and CZ should be disabled during programming.

Photocells

Configure contact CX, CY and/or CZ (NC/NO), input for safety devices such as photocells.

- C1 reopening while closing (NC). During closing, opening the contact causes the movement to invert until the barrier is completely open;

- C4 obstruction wait NC. Movement resumes after the obstruction is removed.

- C5 immediate closing (NC) with barrier completely open. The boom closes after a vehicle has passed through the operating area of the safety

devices.

- C9 immediate closing with obstruction wait when closing (NC). The boom closes after a vehicle has passed through the operating area of the

safety devices. During the closing phase, the devices also perform the obstruction wait function.

- C10 immediate closing during an opening maneuver with obstruction wait during the closing phase (NO). Boom closes after vehicles passes

through the area protected by the safety devices. During the closing phase, the devices also perform the obstruction wait function.

CONNECTION WITH SAFETY TEST (see function 5)

Photocells

DIR / DELTA-S

- receiving - transmitting

Photocells

DELTA

- receiving - transmitting

STANDARD CONNECTION

Photocells

DIR / DELTA-S

- receiving - transmitting

Photocells

DELTA

- receiving - transmitting

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USB

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- Fit the USB stick. Enter the card's menu. The red LED lights up when the USB memory stick is recognized.

Functions F50, F51 and H2 are now visible.

- Fit the USB to save / copy the settings and users, select F50 or F51.

- To update the ﬁ rmware select H2.

) In the USB stick, you can store the user data and the system conﬁ guration on a PC.

SAVING AND UPLOADING USER AND CONFIGURATION DATA and updating firmware

PROGRAMMING DEVICE -

Description of programming commands

The key is for:

• entering the programming mode;

• entering the single menus;

• confirming/saving the values you have set

The keys <> are for:

• moving from one item to another;

• - increasing or decreasing a value.

The < close

key The > open key

This key is

for exiting the menus without saving any

changes

Display for viewing functions

and settings that are assigned

via the programming buttons.

After 10 seconds

without pressing any

button, the single

programmings end with no

consequences .

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F 1 Temporary stop function (1-2)

F 2 Function associated to input CX

F 3 Function associated to input CY

F 4 Function associated to input CZ

F 5 Safety test function

F 6 Maintained action function

F 9 Obstruction detection with motor idle function

F 10 Warning light function

F 14 Sensor type selection function

F 17 Electric lock function

F 18 Additional light function

F 19 Automatic closing time

F 21 Preflashing time

F 28 Adjusting opening speed

F 29 Adjusting closing speed

F 34 Sensitivity during movement

F 49 Enabling serial connections

F 50 Saving data in the USB memory stick

F 51 Reading data on the USB memory stick

F 52 Copying parameters from Master to Slave

F 54 Selecting direction function

F 56 Peripheral number

F 63 Changing COM speed

F 70 Function associated to the limit-switch outputs configuration

F 75 Open command counter function

F 78 Function associated to boom drop-away ARM input

U 1 Type of command to associate to a user via radio control

U 2 Deleting single users

U 3 Deleting all users

U 4 Decoding the code

A 1 Setting the boom type

A 2 Motor test

A 3 Travel calibration

A 4 Resetting parameters

A 5 counting the number of maneuvers

H 1 Software version

H 2 Firmware updates

Start programming by first performing the following functions

SETTING THE BOOM TYPE (A1), TEMPORARY STOP (F1), CALIBRATE TRAVEL (A3).

Only program functions when the operator is stopped.

 Up to 250 users can be memorized.

Menu map

F1 Temporary stop [1-2] OFF = Deactivated (default) / ON = Activated

NC input - Temporary stop of the barrier with exclusion of any automatic closing; once 15 seconds have elapsed it slowly opens.

F2 Input [2-CX] OFF = Deactivated (default) / C1 / C4 / C5 /C9 /C10/r7

NC Input - For associating: C1 = reopening during closing for photocells, C4 = obstruction wait, C5 = immediate closing, C9 = immediate closing

with obstruction wait when closing, C10 (NO input) = immediate closing even during maneuver with obstruction wait during closing, r7 8K2 resistive

safety edge = immediate reopening after closing.

F3 Input [2-CY] OFF = Deactivated (default) / C1 / C4 / C5 /C9 / C10/r7

NC Input - For associating: C1 = reopening during closing for photocells, C4 = obstruction wait, C5 = immediate closing, C9 = immediate closing

with obstruction wait when closing, C10 (NO input) = immediate closing even during maneuver with obstruction wait during closing, r7 8K2 resistive

safety edge = immediate reopening after closing.

F4 Input [2-CZ] OFF = Deactivated (default) / C1 / C4 / C5 /C9 / C10/r7

NC Input - For associating: C1 = reopening during closing for photocells, C4 = obstruction wait, C5 = immediate closing, C9 = immediate closing

with obstruction wait when closing, C10 (NO input) = immediate closing even during maneuver with obstruction wait during closing, r7 8K2 resistive

safety edge = immediate reopening after closing.

F5 Safety test OFF = Deactivated (default) / 1 = CX / 2 = CY / 3 = CZ / 4 = CX+CY / 5 = CX + CZ /

6 = CY+CZ / 7 = CX+CY+CZ

After every opening or closing command, the board will check whether the photocells are working properly.

 The safety test is always active for wireless devices.

F6 Maintained action OFF = Deactivated (default) / ON = Activated

The barrier opens and closes when a button is kept pressed: it opens by keeping pressed 2-3 and closes by keeping pressed 2-4. All other control

devices, even radio-based ones, are excluded.

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