Marantec Comfort 520 Control 520 Owner's manual

GBFNLI

FULL SERVICE

OPERATOR SYSTEMS

FOR GARAGE DOORS

OPERATOR SYSTEMS

FOR SECTIONAL DOORS

OPERATOR SYSTEMS

FOR SLIDING GATES

OPERATOR SYSTEMS

FOR HINGED GATES

OPERATOR SYSTEMS

FOR ROLLER SHUTTERS

PARK BARRIER

SYSTEMS

ELECTRONIC

CONTROL UNITS

PRODUCT SERVICE

ACCESSORIES

GBFNLI

Comfort 520

Operating System for Hinged Doors

Anriebssystem für Garagen

Installation and Operating Instructions

FULL-SERVICE

OPERATOR SYSTEMS

FOR GARAGE DOORS

OPERATOR SYSTEMS

FOR SECTIONAL DOORS

OPERATOR SYSTEMS

FOR SLIDING GATES

OPERATOR SYSTEMS

FOR HINGED GATES

OPERATOR SYSTEMS

FOR ROLLER SHUTTERS

PARK BARRIER

SYSTEMS

ELECTRONIC

CONTROL UNITS

PRODUCT SERVICE

ACCESSORIES

GB

English / Page 2

English / Page 3

GB

A. Table of Contents

A. Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4

B. Meaning of symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6

C. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

D. Important safety advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 9

E. Supply Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 11

F. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 23

01. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

02. Overview of the Comfort 520 hinged door spindle operator . . . . . . . 13 - 15

2.1 Component description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.2 Single-wing door system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.3 Double-wing door system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

03. Required tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

04. Pivot and opening angle determination . . . . . . . . . . . . . . . . . . . . . . . . . 17

05. Pivot overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 - 20

06. Support bracket installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 - 23

6.1 Post support bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.1 Door support bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

07. Operator installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 - 25

08. Manual door opening (incl. emergency unlocking device) . . . . . . . . . 26 - 27

8.1 Unlocking operator and door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8.2 Locking operator and door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

G. Control unit – cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 - 31

09. Establish electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

10. Overview of cable connections of external control elements. . . . . . . . . . . 29

11. Control unit overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 - 31

H. Hand transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 - 36

12. Hand transmitter - operation and accessories. . . . . . . . . . . . . . . . . . 32 - 33

13. Hand transmitter - programming: . . . . . . . . . . . . . . . . . . . . . . . . . . 34 - 36

13.1 Learn coding (if necessary). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 - 35

13.2 Change coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

I. Control unit connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 - 41

14. Module aerial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

15. Overview of the connection wiring diagram . . . . . . . . . . . . . . . . . . . . . . 38

16. Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 - 41

English / Page 4

A. Table of Contents

J. Electronic control unit – adjustment and programming. . . . . . . . 42 - 64

17. Initial operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

18. Function display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

19. Force limit adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

20. Remote control coding, single-wing version

(only with module aerial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 - 47

21. Remote control coding, double-wing version,

(only with module aerial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - 49

22. Remote control coding, double-wing version,

door 1 only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 - 51

23. Travel cut-out adjustment, single-wing version

(door must be in the 'OPEN' position) . . . . . . . . . . . . . . . . . . . . . . . 52 - 53

24. Door 1 travel cut-out adjustment, double-wing version

(door must be in the 'OPEN' position) . . . . . . . . . . . . . . . . . . . . . . . 54 - 55

25. Door 2 travel cut-out adjustment, double-wing version . . . . . . . . . . 56 - 57

26. Door start delay adjustment, double-wing version . . . . . . . . . . . . . . 58 - 59

27. Programming of operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

28. Programming of K6 light relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

29. Automatic closing adjustment

(only in operating modes 7 and 8 according to section 27) . . . . . . . 62 - 63

30. Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

31. Resetting programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

K. Trouble-shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

L. Initial operation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 66

M. Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

N. List of illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

O. List of images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 - 70

P. Manufacturer's declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 - 73

Q. Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 – 75

English / Page 5

GB

B. Meaning of symbols

Caution! Danger of personal injuries!

The following safety advice must be observed at all times so as to

avoid personal injuries!

Attention! Danger of material damage!

The following safety advice must be observed at all times so as to

avoid material damages!

Functional check:

After the mounting and programming of most operating

elements, the control unit functions can be tested. In doing so,

problems can be immediately identified and the time spent

looking for errors is saved.

Advice / Tip

Environmental advice:

The following disposal advice must be observed at all times for

the protection of the environment!

᪾

English / Page 6

B. Meaning of symbols

Operation, Voltage

Impulse

Malfunction

External photocell

Automatic closing function

Lighting

Door open

Door close

External connection terminals

Programming button +, test button 'OPEN'

Programming button -, test button 'CLOSE'

Programming button

STOP button

External control elements

Electronic aerial

P

1

2

3

Symbols for the control system, operation etc.:

English / Page 7

GB

C. Warranty

The warranty (with respect to the functioning and safety) is valid

only if:

- the installation is properly carried out according to the instructions.

- only the original Marantec accessories are used.

- no additional objects are attached to the door or the operator.

- regular door and operator maintenance is observed.

Advice!

Failure to comply with these installation and operating

instructions renders the warranty null and void.

English / Page 8

D. Important safety advice

Installation and initial operation of this operator may only be carried out by

qualified and specially trained personnel. These persons have been sufficiently

instructed or supervised by electricians and are therefore able to recognize the

special hazards involved when working with electricity. Moreover, they are

required to have the following qualifications:

- Knowledge of the relevant electro-technical regulations,

- Training in the use and maintenance of the necessary safety equipment.

Caution!

The following steps are necessary for a safe installation:

• witch off all devices which will not be needed after the operator is installed.

• Ensure that the door is in good mechanical condition and opens and closes

properly.

• Observe local safety regulations!

• Always lay mains and control cables separately!

Control voltage 24 V DC.

Caution!

Before operating the control unit, ensure that no persons or

objects are located in the operation range of door since the door

moves for some settings.

- All firmly mounted impulse transmitter and control devices (e.g. radio code

button) must be mounted within sight of the door, but at a safe distance from

the moving parts of the door.

- All existing emergency command devices have to be tested before initial

operation.

- Before initial operation, the door system operating personnel or their proxies

must be familiarised with the use of the system!

- Following installation, ensure that door parts do not protrude onto public

footpaths or streets.

English / Page 9

GB

D. Important safety advice

Caution!

Disregard of these warnings may result in personal injuries and

material damages.

Advice!

To avoid installation errors and damages to the door and

operator, follow the mounting instructions of these installation

instructions exactly!

Please keep these installation instructions for further reference;

they contain important information regarding operational checks

and maintenance work.

English / Page 10

Fig. E.1: Supply package for the single-wing door system

E. Supply Package

Fig. E.2: Supply package for the double-wing door system

A01

A06

B01

B02

B03

B40

A12

A07

A13

A14

A13

A06

B04

B05

B02

B03

B40

A13

A14

A13

B02

A07

English / Page 11

GB

E. Supply Package

Mechanical parts:

A01 Comfort 520 operator

A06 Post support bracket

A07 Door support bracket

A12 Key

A13 Mounting material

A14 Operation instructions

Electronic parts:

B01 Control housing

B02 Motor power cable

B03 Hand transmitter

B04 Connection housing

B05 Connecting cable

B40 Module aerial

English / Page 12

F. Installation

1. Preparation

• Please check that the delivered operator package is complete.

The supply package for singe-wing and double-wing door systems is shown in

chapter E.

Advice:

Dimensions are always given in millimetres (mm)!

English / Page 13

GB

F. Installation

2. Overview of the Comfort 520 hinged door spindle operator

Fig. F.1: Comfort 520 dimensioned sketch

A02 Post pivot

A03 Door wing pivot, door position open

A04 Door wing pivot, door position closed

Dimension Comfort 520 Comfort 520 L

a 358 478

b 633 753

c 811 931

d 428 548

a Travel path

b Max. distance between pivots

c Total length

d Visible portion of the aluminium extrusion

A02

A04

A03

a

b

c

d

English / Page 14

F. Installation

2.1 Component description

Fig. F.2: Hinged door system overview

200

300

130

83

80

58

A01 Comfort 520 operator

A02 Post pivot

A03 Door wing pivot,

door position open

A04 Door wing pivot,

door position closed

A05 Emergency unlocking device

A06 Post support bracket

A07 Door support bracket

B01 Control housing

B02 Motor power cable

B03 Hand transmitter

A06

B02

A07

A05

A01

A02

A03

A04

B03

B01

English / Page 15

GB

F. Installation

2.2 Single-wing door system

A08 Door stop

Fig. F.3: Single-wing version

A08

Fig. F.4: Double-wing version

2.3 Double-wing door system

B04 Connection housing

B05 Connecting cable

B04

B05

English / Page 16

F. Installation

Fig. F.5: Required tools

3. Required tools

Combination wrench SW 13

Screw driver

Phillips screw driver size 2

Hexagonal socket wrench SW 5

Electric drill

Folding rule

Clamp

Water level

For stone posts:

Masonry drill ø 10

Masonry drill ø 6

For steel posts:

Metal drill ø 6.8

Metal drill ø 3.8

Screw tap M 8

For wooden door wings:

Metal drill ø 6

For metal door wings:

Metal drill ø 6.8

Screw tap M 8

Attention!

Other instructions require additional tools.

For thin walled metal doors/posts, a professional installation is

necessary, e.g., for riveting or welding.

Cover the operator during drilling.

Drilling dust and shavings can lead to malfunctions.

English / Page 17

GB

Fig. F.6: Pivot determination

4. Pivot and opening angle determination

F. Installation

-e -e

e

C. D. E. F.A. B.

A. Steel post 60 x 120, with additional bracket, dimension 'e' is negative.

B. Post width 180 mm and larger. Bracket mounted to post. Dimension 'e'

is negative.

C. Post width 180 mm and smaller. Bracket mounted to wall.

D. Post width 180 mm and larger. Bracket mounted to post.

E. Post width 180 mm and smaller. Bracket mounted to wall.

F. Door mounted directly to wall.

Attention!

- With lifting hinges the gate angle Special 503 (Art.-No. 70479)

or the gate angle 'long' Special 504 (Art.-No. 70479) has to be

used.

When using these angles, a gradient of max. 10% (approx.

10 cm/m) can be achieved when opening and closing the gate.

- In order to realize hinged doors with a negative e measurement

of 0 - -80mm, the angle extension Special 502 (Art.-No. 70507)

has to be used.

English / Page 18

Fig. F.7: Pivot overview

F. Installation

5. Pivot overview

A06 Post support bracket

A07 Door support bracket

A Distance between post bracket and pivot

B Distance between door bracket and pivot

e Distance between post reverse side and door pivot

f Distance between post reverse side and door

x Distance between post inside and door pivot

A06

A07

Attention!

In order to restrict the travel speed of the door's outer wing edges,

the largest possible working stroke should always be used.

A mechanical limit stop is absolutely necessary in the end

of travel position.

English / Page 19

F. Installation

GB

Attention!

With an opening angle larger than 90° the pivot and hinge

points (gate and operator) have to be adjusted on site.

With small opening angles please take care by all means that the

operator travels the gate at least 160 mm from end position

'CLOSED' to the 'OPEN' direction. The reference point must be

contacted!

Advice:

The operator may not be located parallel to any of the door

positions so that the operator can optimally convert its movement

stroke into a rotation of the door. The operator should always

form a triangle with the door (see sketch).

Fig. F.8: Drill lines

English / Page 20

F. Installation

Advice:

The indicated measurements refer to an opening angle of 90°.

If the dimension 'f' varies greatly from the dimension 'e',

then this value must be taken into consideration when choosing

the pivot points.

Version Comfort 520

short version: e = 0 - 100 mm

e f x A B 1.BR 2.BR

0 f~e 20-50 125 500 x

25 f~e 20-50 125 500 x

50 f~e 20-50 125 500 x

75 f~e 20-50 130 510 x

100 f~e 20-50 130 510 x

Version Comfort 520 L

long version: e = 100 - 200 mm

e f x A B 1.BR 2.BR

100 f~e 20-50 200 560 x

125 f~e 20-50 195 570 x

150 f~e 20-50 195 570 x

175 f~e 20-50 180 575 x

200 f~e 20-50 170 585 x

BR Drill line

2.BR

1.BR

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Marantec Comfort 520 Control 520 Owner's manual

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