Roundup VCT-1000 Owner's manual

Brand: Roundup

Model: VCT-1000

Category: Toasters

Type: Owner's manual

Roundup VCT-1000 is a high-performance vertical contact toaster designed to swiftly and evenly toast buns. Coming with a range of features, it is capable of toasting both sides of buns simultaneously, delivering golden brown results in approximately 10 seconds. The VCT-1000 features user-friendly operation and includes safety features for peace of mind. Its compact dimensions make it suitable for various commercial settings, including restaurants, cafes, and bakeries.

P/N 1010807 Rev. I 06/12

VERTICAL CONTACT

TOASTER

Models VCT-1000

Owner

’

s Manual

MANUFACTURING

NUMBERS:

9210700

9210702

9210704

9210705

9210706

9210708

9210709

9210710

9210712

9210714

9210716

9210720

9210722

9210727

VERTICAL CONTACT TOASTER

2 P/N 1010807 Rev. I 06/12

A.J. Antunes & Co.

General

The Vertical Contact Toaster Model VCT-1000 is

designed for contact toasting of buns. The toaster

design allows the operator to place buns on both

sides of the heated Platen at the same time. Buns are

placed into the top of the toaster and uniform, golden

brown, warm buns are then retrieved at the bottom of

the toaster in approximately 10 seconds.

This manual provides the safety, installation, and oper-

ating procedures for the Vertical Contact Toaster. We

recommend that all information contained in this manu-

al be read prior to installing and operating the unit.

Your Vertical Contact Toaster is manufactured from the

finest materials available and assembled to Roundup’s

strict quality standards. This unit has been tested at

the factory to ensure dependable trouble-free

operation.

OWNER INFORMATION

TABLE OF CONTENTS

IMPORTANT! Keep these instructions for future reference. If the unit changes

ownership, be sure this manual accompanies the equipment.

Warranty Information

Please read the full text of the Limited Warranty in this

manual.

If the unit arrives damaged, contact the carrier imme-

diately and file a damage claim with them. Save all

packing materials when filing a claim. Freight damage

claims are the responsibility of the purchaser and are

NOT covered under warranty.

The warranty does NOT extend to:

 • Damagescausedinshipmentordamageas

result of improper use.

 • Installationofelectricalservice.

 • Normalmaintenanceasoutlinedinthismanual.

 • Malfunctionresultingfromimpropermaintenance.

 • Damagecausedbyabuseorcarelesshandling.

 • Damagefrommoistureintoelectrical

components.

 • Damagefromtamperingwith,removalof,or

changing any preset control or safety device.

Owner information .....................................................2

General ......................................................................2

Warranty Information .................................................2

Service/Technical Assistance ....................................3

Important Safety Information ....................................4

Specifications .............................................................5

Electrical Ratings .......................................................5

Electrical Cord & Plug Configurations .......................5

ModelDesignation .....................................................5

Dimensions ................................................................6

Installation ...................................................................7

Unpacking ..................................................................7

Assembling the Unit ..................................................7

Installing Optional Belt Wraps and Roller Tensioners ..8

Equipment Setup .......................................................9

Operation ...................................................................10

Operating Instructions .............................................10

Safety Features .......................................................10

Maintenance .............................................................. 11

Daily .........................................................................11

Replacing the Black and Silver Release Sheet .......12

Replacing Optional Belt Wraps ...............................12

Checking the Conveyor Belt Chains .......................13

Checking the Optional Roller Tensioners ................14

Troubleshooting .......................................................15

Wiring Diagram .........................................................17

Replacement Parts ...................................................18

Optional Parts ........................................................... 23

Limited Warranty ......................................................24

3P/N 1010807 Rev. I 06/12

VERTICAL CONTACT TOASTER

A.J. Antunes & Co.

Authorized Service Agency

Name:

Phone No.:

Address:

Use only genuine Roundup replacement parts in this

unit. Use of replacement parts other than those sup-

plied by the manufacturer will void the warranty. Your

Authorized Service Agency has been factory trained

and has a complete supply of parts for this toaster.

You may also contact the factory at 1-877-392-7854

if you have trouble locating your nearest Authorized

Service Agency.

Service/Technical Assistance

If you experience any problems with the installation

or operation of your unit, contact your local Roundup

Authorized Service Agency.

Fill in the information below and have it handy when

calling your Authorized Service Agency for assistance.

The serial number is on the specification plate located

on the rear of the unit.

Purchased From:

DateofPurchase:

Model No.:

Serial No.:

Mfg. No.:

Refer to the service agency directory included with your

unit.

OWNER INFORMATION (continued)

IMPORTANT

A.J. Antunes & Co. reserves the right to change specifications and product design

without notice. Such revisions do not entitle the buyer to corresponding changes,

improvements, additions or replacements for previously purchased equipment.

VERTICAL CONTACT TOASTER

4 P/N 1010807 Rev. I 06/12

A.J. Antunes & Co.

IMPORTANT SAFETY INFORMATION

In addition to the warnings and cautions in this manual,

use the following guidelines for safe operation of the

unit.

 • Readallinstructionsbeforeusingequipment.

 • Foryoursafety,theequipmentisfurnishedwith

aproperlygroundedcordconnector.DoNOT

attempt to defeat the grounded connector.

 • Installorlocatetheequipmentonlyforitsintend-

eduseasdescribedinthismanual.DoNOTuse

corrosive chemicals in this equipment.

 • DoNOToperatethisequipmentifithasadam-

aged cord or plug, if it is not working properly, or

if it has been damaged or dropped.

 • Thisequipmentshouldbeservicedbyqualified

personnel only. Contact the nearest Roundup

Authorized Service Agency for adjustment or

repair.

 • DoNOTblockorcoveranyopeningsontheunit.

 • DoNOTimmersecordorpluginwater.

 • Keepcordawayfromheatedsurfaces.

 • DoNOTallowcordtohangoveredgeoftableor

counter.

The following warnings and cautions appear throughout

this manual and should be carefully observed.

 • Turnthepoweroff,unplugthepowercord,and

allow unit to cool down before performing any

service or maintenance.

 • Theproceduresinthischaptermayinclude

the use of chemical products. These chemical

products will be highlighted with bold face let-

ters followed by the abbreviated HCS (Hazard

Communication Standard). See Hazard

Communication Standard manual for the appro-

priatedMaterialSafetyDataSheets(MSDS).

 • Thetoastershouldbegroundedaccordingto

local electrical codes to prevent the possibility of

electrical shock. It requires a grounded recep-

tacle with separate electrical lines, protected by

fuses or circuit breaker of the proper rating.

 • Breadmayburn.Thereforetoastersmustnotbe

used near or below curtains or other combustible

walls and materials. Failure to maintain safe

operating distances may cause discoloration or

combustion.

 • FailuretouseReleaseSheetsmayresultin

damage to the equipment and loss of warranty

coverage.

 • Allelectricalconnectionsmustbeinaccordance

with local electrical codes and any other appli-

cable codes.

 • WARNINGELECTRICALSHOCKHAZARD.

FAILURE TO FOLLOW THESE INSTRUCTIONS

COULDRESULTINSERIOUSINJURYOR

DEATH.

- Electrical ground is required on this appliance.

- DoNOTmodifythepowersupplycordplug.

If it does not fit the outlet, have a proper outlet

installed by a qualified electrician.

- DoNOTuseanextensioncordwiththis

appliance.

- Check with a qualified electrician if you are

unsure if the appliance is properly grounded.

- If the power cord is damaged, it must be

replaced by the manufacturer or an Authorized

Service Agency.

5P/N 1010807 Rev. I 06/12

VERTICAL CONTACT TOASTER

A.J. Antunes & Co.

SPECIFICATIONS

Electrical Ratings

Electrical Cord & Plug Configurations

Model Designation

Model &

Mfg. No.

Volts Watts Amp. Hertz

VCT-1000CF

9210700

9210706

9210716

9210722

120 1800 15.0 60

VCT-1000CV

9210702

9210708

9210709

9210714

9210720

9210727

208/240 2600/3455 12.5/14.4 60

VCT-1000HI

9210704

9210705

9210710

208/240 2600/3455 12.5/14.4 50

VCT-1000HC

9210712

220/240

1775/2125 8.07/8.85 50

Model &

Mfg. No.

Description Configuration

VCT-1000CF

9210700

9210706

9210716

9210722

5-15P, 15 Amp.,

120 VAC, Non-locking

(Assembly Only)

WHT

BLK

GRN

VCT-1000CV

9210702

9210708

9210709

9210714

9210720

9210727

6-20P, 20 Amp.,

250 VAC, Non-locking

(Assembly Only)

VCT-1000HI

9210704

9210705

9210710

IEC-309, 16 Amp.,

250 VAC, Pin &

Sleeve

(Assembly Only)

VCT-1000HC

9210712

CEE 7/7, 16 Amp.,

250 VAC

(Assembly Only)

TYPE OF POWER CORD

H=HARMONIZED

C = COMMERCIAL

TYPE OF PLUG

C = CEE 7/7 Schuko

I = IEC-309

F = NEMA 5-15P

V = NEMA 6-20P

VCT-1000XX

VERTICAL CONTACT TOASTER

6 P/N 1010807 Rev. I 06/12

A.J. Antunes & Co.

Dimensions

SPECIFICATIONS (continued)

10-3/4”

(237.1 mm)

20-5/16”

(516.0 mm)

23-7/32”

(590.0 mm)

22-11/16”

(576.2 mm)

9-3/4”

(248.0 mm)

7P/N 1010807 Rev. I 06/12

VERTICAL CONTACT TOASTER

A.J. Antunes & Co.

Figure 2. Installing Bun Chute

Bun Chute

Yellow

Support

Rod

Hook Bun Chute

over rear bottom

Conveyor Cover

Yellow Support Rod

Figure 1. Toaster and Accessories

Heat

Shield

Heat

Shield

Conveyor

Cover Assy.

(rear)

Yellow

Support Rod

(front)

Conveyor

Cover Assy.

(rear)

Bun Feeder

Conveyor

Cover Assy.

(front)

Unpacking

1. Remove unit and all packing materials from

shipping carton.

2. Open the large box. It should contain:

• BunFeeder(Figure1).

• BunChute(Figure2)

• TwoReleaseSheets(Figure1).

• AuthorizedServiceAgencyDirectory

• Owner’sManual

3. Remove all packing materials and protective

coverings from the unit and parts.

NOTE: If any parts are missing or damaged,

contact Antunes Technical Service IMMEDIATELY at

1-877-392-7854.

Assembling the Unit

NOTE: The factory has pre-installed a Release

Sheet over the Platen (Figure 1). Verify that it is

properly in place before proceeding.

1. Install the Bun Feeder (Figure 1) and Bun Chute

(Figure 2).

NOTE: Make sure Heat Shield Assembly is prop-

erly seated and engages the Conveyor Interlock

Safety Switch (see Figure 1). The conveyors will

not rotate unless the Heat Shield is in place and

correctly engages the Conveyor Interlock Safety

Switch.

NOTE: Check the Release Sheet to make sure it

is not caught in the conveyor. Additional Release

Sheets can be purchased through your Authorized

Service Agency under P/N 7000249 (3-pack) or

7000250 (10-pack).

INSTALLATION

Release

Sheet

Yellow

Support Rod

(rear)

Bun

Feeder

Conveyor

Cover Assy.

(rear)

Shown without option-

al Roller Tensioners

and Belt Wraps.

Shown without optional

Roller Tensioners and

Belt Wraps.

CAUTION

Failure to use Release Sheets may result in damage

to the unit and loss of warranty coverage.

Rear

Conveyor

Belt Chain

Front Conveyor

Belt Chain

Platen

Conveyor

Interlock Switch

VERTICAL CONTACT TOASTER

8 P/N 1010807 Rev. I 06/12

A.J. Antunes & Co.

INSTALLATION (continued)

Installing the Optional Belt Wraps and

Roller Tensioners

NOTE: Beltwraps and Roller Tensioners are

REQUIRED on models with Mfg. No. 9210716,

9210722, and 9210727.

INSTALLING BELT WRAPS

NOTE: Depending on toaster usage and how well

they are cleaned daily, the Belt Wraps should

last between 3 - 6 months. Additional Belt Wraps

may be purchased from your Authorized Service

Agency.

1. Ensure that the power if off, the power cord is

unplugged, and the unit is cool.

2. Remove the Bun Feeder and Heat Shield and set

theBunThicknessCompressionKnobsto6and

6 (Figure 7).

3. Open both Conveyor Covers and install the Belt

Wraps around the Conveyor Belt Chains inside

the yellow rods with the zipper flap exposed and

hanging down (Figures 3 & 4).

4. Close the Conveyor Cover(s), set the

CompressionControlKnobsbacktotheirnormal

settings and reinstall the Heat Shield and Bun

Feeder.

INSTALLING OPTIONAL ROLLER TENSIONERS

1. Ensure that the power if off, the power cord is

unplugged, and the unit is cool.

2. Remove the Bun Feeder and Heat Shield and set

theBunThicknessCompressionKnobsto6and

6 (Figure 7).

3. Open the Conveyor Cover(s).

4. Install the Tensioner Assembly. Make sure the

spacers are placed inside the Tensioner arm.

The spacers are smaller than the holes to allow

the Tensioner to pivot freely. (Figure 5).

5. Close the Conveyor Cover(s) and reassemble the

unit.

CAUTION

INCORRECT

CORRECT

Figure 3. Installing Optional Belt Wraps

Figure 4. Aligning Belt Teeth

Belt

Wrap

Belt Rotation

Upper

Yellow

Support

Rod

Lower Yellow

Support Rod

CAUTION

PositiontheBeltWrapUNDERtheupperandlower

yellow support rods or damage to the unit may occur.

CAUTION

Align the ends of the Belt Wrap properly (Figure 4) or

the Belt Wrap may be damaged.

Acorn Nuts

Tensioner

Assy.

Tape

Spacers

Weld

Screws

Figure 5 Installing Optional Roller Tensioner

Assembly

9P/N 1010807 Rev. I 06/12

VERTICAL CONTACT TOASTER

A.J. Antunes & Co.

CAUTION

Bread may burn. Therefore toasters must not be

used near or below curtains or other combustible

walls and materials. Failure to maintain safe operat-

ing distances may cause discoloration or combustion.

CAUTION

All electrical connections must be in accordance with

local electrical codes and any other applicable codes.

WARNING

ELECTRICALSHOCKHAZARD.FAILURE TO

FOLLOW THE INSTRUCTIONS IN THIS MANUAL

COULDRESULTINSERIOUSINJURYORDEATH.

• Electricalgroundisrequiredonthisappliance.

• DoNOTmodifythepowersupplycordplug.If

it does not fit the outlet, have a proper outlet

installed by a qualified electrician.

• DoNOTuseanextensioncordwiththisappliance.

• Thetoastershouldbegroundedaccordingtolocal

electrical codes to prevent the possibility of electri-

cal shock. It requires a grounded receptacle with

separate electrical lines, protected by fuses or cir-

cuit breaker of the proper rating.

• Checkwithaqualifiedelectricianifyouareunsure

if the appliance is properly grounded.

INSTALLATION (continued)

Equipment Setup

When placing the toaster into service, pay attention to

the following guidelines.

 • Makesurepowertotheunitisoffandthetoaster

is at room temperature.

 • DoNOTblockorcoveranyopeningsontheunit.

 • DoNOTimmersecordorpluginwater.

 • Keepcordawayfromheatedsurfaces.

 • DoNOTallowcordtohangoveredgeoftableor

counter.

 • Connecttheunittothepowersupply.Referto

the specification plate for the proper voltage.

VERTICAL CONTACT TOASTER

10 P/N 1010807 Rev. I 06/12

A.J. Antunes & Co.

Operating Instructions

 1. SettheBunThicknessCompressionKnobs

(Figure 7) to the desired settings.

NOTE: After initial run of 4-6 buns, adjust controls

according to the desired finished product.

2. Turn the power on (Figure 6).

3. Turn the temperature control to 10 and allow the

unit to warm up for 30 minutes.

 4. Dropbunsintotoaster.Cutsidesofheeland

crown must face each other.

5. Toasted product will drop into the bun landing

area (Figure 6).

6. Test at least 4 buns before putting toaster into

service. Turn temperature control to lower setting

for lighter toasting or to higher setting for darker

toasting.

7 Turn the power off when finished toasting and

follow the daily cleaning procedures.

Safety Features

HI-LIMIT RESET BUTTON

A Hi-Limit Control turns off electrical power to the

heater if the unit overheats. To reset this control, allow

10-15 minutes for the unit to cool down, Remove the

Protective Cap, and fully press the Reset Button

located at the rear of the unit (Figure 6).

If the unit requires continuous resetting, contact your

Authorized Service Agency.

CONVEYOR INTERLOCK SAFETY SWITCH

A Conveyor Interlock Safety Switch is located on

top of the unit under the Heat Shield (Figure 1). The

Conveyor Belt Chains will not rotate unless the Heat

Shield is in place and activating the Conveyor Interlock

Safety Switch properly.

OPERATION

1 = 1/2"(12.7mm)

2 = 5/8"(15.9mm)

4 = 3/4"(19.1mm)

5 =13/16"(20.6mm)

6 = 7/8"(22.2mm)

THICKNESS

3 =11/16"(17.5mm)

Figure 7. Bun Thickness Compression Knobs

Figure 6. Toaster Controls

Bun Thickness

Adjustment Controls

Bun Landing

Area

Power Switch

Hi-Limit Reset

Temperature Control

(See Figure 7)

1 = 1/2"(12.7mm)

2 = 5/8"(15.9mm)

4 = 3/4"(19.1mm)

5 =13/16"(20.6mm)

6 = 7/8"(22.2mm)

THICKNESS

3 =11/16"(17.5mm)

Reset

Button

Protective

Cap

11P/N 1010807 Rev. I 06/12

VERTICAL CONTACT TOASTER

A.J. Antunes & Co.

MAINTENANCE

Daily

Tools Required:

 • Heat-ResistantGloves

 • CleanTowels

 • MultipurposeDetergentSolution

 • SanitizerSolution

1. Turn the power off, unplug the power cord, and

allow the unit to cool for 30 minutes.

2. Put on heat resistant gloves. Remove the Bun

Feeder, Heat Shield, and Bun Chute (Figure 1).

3. Wipe the Bun Feeder, Heat Shield, and Bun

Chute with a damp sanitized towel and allow

them to air dry.

4. Remove the Release Sheet and place it on a

clean, flat dry surface.

5. Wipe the silver side with a clean towel dampened

with Multipurpose Detergent Solution immedi-

ately followed by a second clean towel dampened

with sanitizer. Allow it to air dry before continuing.

6. Once the silver side of the Release Sheet is

dry, repeat Step 5 on the black side. If properly

cleaned, the Release Sheet surface should be

smooth to the touch when dry.

7. Open the front Conveyor Cover and firmly wipe

the Belt Wrap (if used) or Conveyor Belt Chain

from left to right and top to bottom with a clean

towel dampened with Multipurpose Detergent

Solution immediately followed by a second clean

towel dampened with sanitizer solution.

CAUTION

Turn the power off, disconnect the power cord, and

allow the unit to cool down 30 minutes before per-

forming any service or maintenance.

CAUTION

To prevent damage to the unit, do not use abrasive

cleaners on the Release Sheet or belt wrap.

CAUTION

Failure to use Release Sheets may result in damage

to the unit and loss of warranty coverage.

8. Close the front Conveyor Cover, open the rear

Conveyor Cover, and clean the Belt Wrap (if

used) or Conveyor Belt Chain as described in

Step 7.

9. Close the rear Conveyor Cover and reinstall the

Heat Shield. Then plug in the power cord, turn

the unit on, count 10 seconds, then turn the unit

off and unplug the unit. This will allow the

uncleaned sections to be exposed.

10. Open the rear Conveyor Cover again, clean the

newly exposed section of the Belt Wrap (if used)

or the Conveyor Belt Chain in the same manner

as before. Close the Conveyor Cover.

11. Open the front Conveyor Cover again and clean

the newly exposed section of the Belt Wrap (if

used) or Conveyor Belt Chain in the same man-

ner as before.

12. Close the front Conveyor Cover and wipe down

the outside of the toaster with a clean, damp,

sanitized towel.

13. Install a new or clean Release Sheet, using the

reverse side, by draping it over both sides of the

Platen with the crease centered on the Platen.

NOTE: Rotate from side to side daily or weekly to

prolong the life of the Release Sheet.

14. Install the Bun Chute so the hooks are installed

over the lower rear yellow Support Rod.

15. Install the Heat Shield with the Release Sheet

retainer clips securely over the Release Sheet

and Platen.

16. Reinstall the Bun Feeder and plug in the unit.

NOTE: Make sure the Heat Shield is activating the

Conveyor Safety Interlock Switch. The conveyors

will not rotate unless the Heat Shield is in place

and the switch is activated.

NOTE: Additional Release Sheets can be purchased

through your Authorized Service Agency under P/N

7000249 (3-Pack) or 7000250 (10-Pack).

VERTICAL CONTACT TOASTER

12 P/N 1010807 Rev. I 06/12

A.J. Antunes & Co.

MAINTENANCE (continued)

Replacing the Optional Belt Wraps

(Every 3–6 months)

NOTE: Depending on toaster usage and how well

they are cleaned daily, the Belt Wraps should

last between 3–6 months. Additional Belt Wraps

may be purchased from your Authorized Service

Agency.

1. Turn unit off, unplug the power cord, and allow

the unit to cool before proceeding.

2. Remove the Bun Feeder and Heat Shield and set

theBunThicknessCompressionKnobsto6&6.

3. Open both Conveyor Covers and pull the Belt

Wrap Pin out of the zipper (Figure 9).

4. Remove and discard the old Belt Wrap(s).

5. Clean both Conveyor Belt Chains just as you

would clean the Belt Wraps during daily cleaning.

6. Install the new Belt Wrap(s) around the Conveyor

Belt Chains inside the yellow rods with the zipper

flap exposed and hanging down (Figures 10 &

11).

7. Close the Conveyor Cover(s), set the Bun

ThicknessCompressionKnobsbacktotheir

normal settings and reinstall the Heat Shield and

Bun Feeder.

CAUTION

INCORRECT

CORRECT

Figure 10. Installing Belt Wrap

Figure 11. Aligning Belt Teeth

Belt Wrap

Upper Support Rod

Lower

Support Rod

CAUTION

Position the Belt Wrap inside the upper and lower yel-

low support rods or damage to the unit may occur.

CAUTION

Align the ends of the Belt Wrap properly (Figure 11) or

the Belt Wrap may be damaged.

Figure 9. Removing Optional Belt Wrap

Interlock

Switch

Conveyor

Cover Assy.

Belt Wrap

Replacing the Black and Silver Release

Sheet (Every 4–6 weeks)

NOTE: Depending on toaster usage and on how

well it is cleaned daily, the Release Sheet should

last between 45–60 days.

1. Remove and discard the Release Sheet.

2. Lay a new Release Sheet on a clean, dry surface

and fold it in half lengthwise and gently crease it

at the fold using only your fingers (Figure 8).

3. Install the Release Sheet just as you would after

DailyCleaning.

Fold over so

ends meet.

Press Lightly with fin-

ger to form crease.

Conveyor Belt

Chains

Figure 8. Folding the Release Sheet

13P/N 1010807 Rev. I 06/12

VERTICAL CONTACT TOASTER

A.J. Antunes & Co.

Figure 13. Removing Conveyor Belt Chain

Rotation

Upper Support Rod

Large Link

P/N 0800121

Small Link

P/N 0800204

Checking the Conveyor Belt Chains

NOTE: The Bun Thickness Compression Knobs

(Figure 7) must be set to “6 & 6” prior to measur-

ing or removing or reinstalling the Conveyor Belt

Chains.

Figure 12. Removing Conveyor Belt Chain

MAINTENANCE (continued)

MEASURING CONVEYOR BELT CHAINS

1. Turn the unit off, unplug the power cord, and

allow the unit to cool.

2. Remove the Bun Feeder, Butter Wheel, Pan, and

Heat Shield (Figure 1) and set the Bun Thickness

CompressionKnobsto6&6.

3. Open both Conveyor Covers and pull the Belt

Wrap Pin out of the zipper (Figure 9).

4. Remove the Belt Wrap.

5. Facing the toaster, locate the approximate center-

point of the Conveyor Chain.

6. Pull the Conveyor Chain away from the edge of

the toaster (Figure 12).

 7. StandaU.S.Dimeonendbetweentheframe

and the chain (Figure 12).

8. If the gap is significantly wider than the coin,

REMOVE links as described below.

 9. DisconnecttheConveyorBeltChainbysqueez-

ing any two links together and unhooking both

ends one link (Figure 13). Needle-nose pliers

may be used.

NOTE: There are two small 1/2” links on each side

of the Conveyor Belt Chain. The rest are large 3/4”

links.

10. Remove one 1/2” link from the belt.

11. Reassemble the Conveyor Belt Chain onto the

sprockets as described in Replacing Conveyor

Belt Chains.

12. Measure the gap again to ensure it is not too

tight.

13. Check the opposite side of the toaster using the

same steps.

NOTE: If the Conveyor Belt Chain is too tight to be

reassembled, remove an additional small 1/2” link

and install a large 3/4” link in its place. This will

shorten the Conveyor Belt Chain by 1/4” overall.

REPLACING CONVEYOR BELT CHAINS

1. Turn the power off, unplug the power cord, and

allow the unit to cool before proceeding.

2. Remove the Butter Wheel, Pan, and Heat Shield

andsettheCompressionControlKnobsto6&6.

3. Open both Conveyor Covers and pull the Belt

Wrap Pin out of the zipper.

4. Remove and discard the old Belt Wrap(s).

 5. DisconnecttheConveyorBeltChainbysqueezing

any two links together and unhooking both ends

of one link (Figure 13).

5. Place the replacement Conveyor Belt Chain on

the top sprockets with hook ends down.

NOTE: The ends of the hooks must point down

(Figure 13).

6. Wrap the Conveyor Belt Chain around the top

and lower sprockets and connect by hooking both

ends together.

NOTE: Make sure the Conveyor Belt Chain is

installed under the Upper Support Rod and over the

Lower Support Rod.

VERTICAL CONTACT TOASTER

14 P/N 1010807 Rev. I 06/12

A.J. Antunes & Co.

MAINTENANCE (continued)

Weld

Screws

Acorn Nuts

Spacers

Tensioner

Assy.

Tape

Figure 15. Replacing Roller Tensioner Assy.

Figure 14. Measuring Roller Tensioner

Figure 16. Replacing Spring Tensioner Assy.

Weld

Screws

Acorn Nuts

Spring

Tensioner

Assy.

Tape

Checking the Roller Tensioners

(every 3–6 months)

MEASURING THE ROLLER TENSIONERS

1. Measure the Roller Tensioner on both inner

Conveyor Covers (Figure 14) using a U.S Nickel.

2. The space between the inner Conveyor Cover

and bottom of the Tensioner wheel should be

13/16” (2.1 cm) or the height of a U.S. Nickel.

3. Adjust or replace any damaged ones as

recommended.

REPLACING THE ROLLER TENSIONERS

1. Remove the acorn nuts and old Roller Tensioner

Assembly (Figure 15).

2. Replace Tensioner Assembly, and reassemble.

3. Make sure the spacers are placed inside the

Tensioner arm. The spacers are smaller than the

holes to allow the Tensioner to pivot freely.

REPLACING THE SPRING TENSIONER

1. Remove the acorn nuts (Figure 16).

2. Remove the old Spring Tensioner Assembly

(Figure 16).

3. Replace Tensioner Assembly and reassemble

unit.

15P/N 1010807 Rev. I 06/12

VERTICAL CONTACT TOASTER

A.J. Antunes & Co.

TROUBLESHOOTING

WARNING

To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment

should be performed by qualified service personnel. The unit should be unplugged when servicing, except when

electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.

Problem Possible Cause Corrective Action

No heat and Conveyor

Belt Chains do not

move.

Toaster is installed incorrectly. Perform the installation and operating proce-

dures found in the Installation and Operation

sections of this manual.

Inoperable Power Cord or Power

Switch.

Check receptacle for correct voltage (see the

Specifications section of this manual).

If necessary, contact your maintenance person

or Authorized Service Agency for service.

Hi-Limit Control is tripped. Reset the Hi-Limit Control (see Figure 6 in the

Operations section of this manual).

Wiring problem. Contact your maintenance person or Authorized

Service Agency for service.

No heat but Conveyor

Belt Chains move.

Wiring problem. Contact your maintenance person or Authorized

Service Agency for service.

Inoperative Platen.

Inoperable Thermostat

Platen is hot but

Conveyor Belt Chains do

not rotate.

Heat Shield not installed. Install Heat Shield (Figure 2).

Conveyor Safety Interlock Switch not

activated by the Heat Shield.

Re-install the Heat Shield correctly so that the

Heat Shield applies appropriate pressure on the

Conveyor Safety Interlock Switch.

Spring Tensioner Assembly or Roller

Tensioner is damaged or missing.

Replace Spring Tensioner or Roller Tensioners if

damaged or missing.

Conveyor Belt Chain links too loose. Adjust Conveyor Belt Chain length as described

in the Maintenance section of this manual.

InoperableDriveMotor. Contact your maintenance person or Authorized

Service Agency.

LooseDriveMotorSprocket

Setscrew.

DriveMotorChainhasfallenoff

sprocket(s).

Inoperable Safety Interlock Switch.

Conveyor Belts Chains

hesitate to rotate and/or

skip on sprockets.

Conveyor Belt Chains installed

incorrectly.

Install Conveyor Belt Chains to match Figure 11.

Be sure that the ends of the hooks are facing

down.

Conveyor Belt Chains too loose. Adjust Conveyor Belt Chain length as described

in the Maintenance section of this manual.

Spring Tensioner Assembly or Roller

Tensioner is damaged or missing.

Replace Spring Tensioner Assembly or Roller

Tensioners if damaged or missing.

VERTICAL CONTACT TOASTER

16 P/N 1010807 Rev. I 06/12

A.J. Antunes & Co.

TROUBLESHOOTING (continued)

Problem Possible Cause Corrective Action

Product is over toasted,

Platen heat is too high,

or drop time is too slow.

Temperature set too high. Set temperature control to a lower setting.

Bun Thickness Compression

Knobssetimproperly.

Measure bun thickness and set Bun Thickness

CompressionKnobscorrectly(Figure7).

Buns sticking on Release Sheet. Clean or replace Release Sheet according to the pro-

cedure in the Maintenance section of this manual.

Conveyor Cover Assembly not

installed properly.

Re-install Conveyor Cover Assembly.

Loose sprocket setscrews. Check drive chain for kinks, broken or bent links,

or other damage. Check motor sprocket and drive

sprockets; tighten setscrew on flat of shaft if required.

Check for damaged/worn sprocket and replace as

required.

Conveyor Belt Chain too loose. Adjust Conveyor Belt Chain length as described in the

Maintenance section of this manual.

Spring Tensioner Assembly or

Roller Tensioner is damaged or

missing.

Replace Spring Tensioner Assembly or Roller

Tensioner if damaged or missing.

Product is under toast-

ed, Platen heat is too

low, or drop time is too

fast.

Bun Thickness Compression

Knobssetimproperly.

Measure bun thickness and set Bun Thickness

CompressionKnobscorrectly(Figure7).

Wiring problem. Contact your maintenance person or Authorized

Service Agency for service.

Inoperable Thermostat.

ConveyorDriveMotorinoper-

able or incorrect conveyor motor

installed in toaster.

Product is getting

stuck or Conveyor Belt

Chains stop when prod-

uct is toasting.

Bun Thickness Compression

KnobsSetimproperly.

Measure bun thickness and set Bun Thickness

CompressionKnobscorrectly.

Release Sheet not cleaned

properly or is missing.

Clean or replace Release Sheet as described in the

Maintenance section of this manual..

ConveyorDrivemotorinopera-

tive or incorrect conveyor motor

installed in toaster.

Contact your maintenance person or Authorized

Service Agency for service.

ConveyorDriveChainloose,

worn, or broken. Loose motor

drive sprocket.

Check drive chain for kinks, broken or bent links,

or other damage. Check motor sprocket and drive

sprockets, tighten setscrew on flat of shaft if required.

Check for damaged/worn sprockets and replace as

required.

Conveyor Belt Chain too loose. Adjust Conveyor Belt Chain length as described in the

Maintenance section of this manual.

Spring Tensioner Assembly or

Roller Tensioner is damaged or

missing.

Replace Spring Tensioner Assembly or Roller

Tensioner if damaged or missing.

17P/N 1010807 Rev. I 06/12

VERTICAL CONTACT TOASTER

A.J. Antunes & Co.

WIRING DIAGRAM

=BLK

*WHT

POWER

SWITCH

% BLK

BLK

GND

GRN

TERMINAL

POWER

BLOCK

CORD

WHT

BLK

WHT

INTERLOCK

SWITCH

% BLK

= WHT

%WHT

% BLK

60 Hz

50 Hz

HI-LIMIT

THERMOSTAT

INDICATOR

LIGHT

= 18 GA. AWM-105°C

BLK/BRN

WHT/BLU

GRN

GRN-YEL

* 16 GA. TFE-200°C

PLATEN HEATER

UNLESS OTHERWISE SPECIFIED.

NOTE: ALL WIRES TO BE 14 GA. AWM-105°C

THERMOSTAT

MOTOR 50 Hz

# 16 GA. AWM-105°C

% 14 GA. TFE-200°C

Pictorial Wiring Diagram

VCT-1000

VERTICAL CONTACT TOASTER

18 P/N 1010807 Rev. I 06/12

A.J. Antunes & Co.

REPLACEMENT PARTS

Idler

Sprocket

FrontDrive

Sprocket

Temperature

Control

Thermostat

DriveMotorAssy.

Power Switch

Fan Blade

Hi-Limit

Control

RearDrive

Sprocket

Drive

Chain

Interlock

Switch

Parts Identification

19P/N 1010807 Rev. I 06/12

VERTICAL CONTACT TOASTER

A.J. Antunes & Co.

REPLACEMENT PARTS (continued)

CAUTION

(optional–use

only with #93)

VERTICAL CONTACT TOASTER

20 P/N 1010807 Rev. I 06/12

A.J. Antunes & Co.

REPLACEMENT PARTS (continued)

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Roundup VCT-1000 Owner's manual

Brand: Roundup

Model: VCT-1000

Category: Toasters

Type: Owner's manual

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Roundup VCT-1000 Owner's manual

Roundup VCT-1000 Owner's manual

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