Roundup VCT-1000 is a high-performance vertical contact toaster designed to swiftly and evenly toast buns. Coming with a range of features, it is capable of toasting both sides of buns simultaneously, delivering golden brown results in approximately 10 seconds. The VCT-1000 features user-friendly operation and includes safety features for peace of mind. Its compact dimensions make it suitable for various commercial settings, including restaurants, cafes, and bakeries.
Roundup VCT-1000 is a high-performance vertical contact toaster designed to swiftly and evenly toast buns. Coming with a range of features, it is capable of toasting both sides of buns simultaneously, delivering golden brown results in approximately 10 seconds. The VCT-1000 features user-friendly operation and includes safety features for peace of mind. Its compact dimensions make it suitable for various commercial settings, including restaurants, cafes, and bakeries.
P/N 1010807 Rev. I 06/12
VERTICAL CONTACT
TOASTER
Models VCT-1000
Owner
’
s Manual
MANUFACTURING
NUMBERS:
9210700
9210702
9210704
9210705
9210706
9210708
9210709
9210710
9210712
9210714
9210716
9210720
9210722
9210727
C
T
I
S
L
US
E
D
A
S
D
L
I
S
T
E
CM
O
I
N
N
I
T
A
T
VERTICAL CONTACT TOASTER
2 P/N 1010807 Rev. I 06/12
A.J. Antunes & Co.
General
The Vertical Contact Toaster Model VCT-1000 is
designed for contact toasting of buns. The toaster
design allows the operator to place buns on both
sides of the heated Platen at the same time. Buns are
placed into the top of the toaster and uniform, golden
brown, warm buns are then retrieved at the bottom of
the toaster in approximately 10 seconds.
This manual provides the safety, installation, and oper-
ating procedures for the Vertical Contact Toaster. We
recommend that all information contained in this manu-
al be read prior to installing and operating the unit.
Your Vertical Contact Toaster is manufactured from the
finest materials available and assembled to Roundup’s
strict quality standards. This unit has been tested at
the factory to ensure dependable trouble-free
operation.
OWNER INFORMATION
TABLE OF CONTENTS
IMPORTANT! Keep these instructions for future reference. If the unit changes
ownership, be sure this manual accompanies the equipment.
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier imme-
diately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
NOT covered under warranty.
The warranty does NOT extend to:
• Damagescausedinshipmentordamageas
result of improper use.
• Installationofelectricalservice.
• Normalmaintenanceasoutlinedinthismanual.
• Malfunctionresultingfromimpropermaintenance.
• Damagecausedbyabuseorcarelesshandling.
• Damagefrommoistureintoelectrical
components.
• Damagefromtamperingwith,removalof,or
changing any preset control or safety device.
Owner information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important Safety Information ....................................4
Specifications .............................................................5
Electrical Ratings .......................................................5
Electrical Cord & Plug Configurations .......................5
ModelDesignation .....................................................5
Dimensions ................................................................6
Installation ...................................................................7
Unpacking ..................................................................7
Assembling the Unit ..................................................7
Installing Optional Belt Wraps and Roller Tensioners ..8
Equipment Setup .......................................................9
Operation ...................................................................10
Operating Instructions .............................................10
Safety Features .......................................................10
Maintenance .............................................................. 11
Daily .........................................................................11
Replacing the Black and Silver Release Sheet .......12
Replacing Optional Belt Wraps ...............................12
Checking the Conveyor Belt Chains .......................13
Checking the Optional Roller Tensioners ................14
Troubleshooting .......................................................15
Wiring Diagram .........................................................17
Replacement Parts ...................................................18
Optional Parts ........................................................... 23
Limited Warranty ......................................................24
3P/N 1010807 Rev. I 06/12
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those sup-
plied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854
if you have trouble locating your nearest Authorized
Service Agency.
Service/Technical Assistance
If you experience any problems with the installation
or operation of your unit, contact your local Roundup
Authorized Service Agency.
Fill in the information below and have it handy when
calling your Authorized Service Agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
DateofPurchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory included with your
unit.
OWNER INFORMATION (continued)
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design
without notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased equipment.
VERTICAL CONTACT TOASTER
4 P/N 1010807 Rev. I 06/12
A.J. Antunes & Co.
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
• Readallinstructionsbeforeusingequipment.
• Foryoursafety,theequipmentisfurnishedwith
aproperlygroundedcordconnector.DoNOT
attempt to defeat the grounded connector.
• Installorlocatetheequipmentonlyforitsintend-
eduseasdescribedinthismanual.DoNOTuse
corrosive chemicals in this equipment.
• DoNOToperatethisequipmentifithasadam-
aged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
• Thisequipmentshouldbeservicedbyqualified
personnel only. Contact the nearest Roundup
Authorized Service Agency for adjustment or
repair.
• DoNOTblockorcoveranyopeningsontheunit.
• DoNOTimmersecordorpluginwater.
• Keepcordawayfromheatedsurfaces.
• DoNOTallowcordtohangoveredgeoftableor
counter.
The following warnings and cautions appear throughout
this manual and should be carefully observed.
• Turnthepoweroff,unplugthepowercord,and
allow unit to cool down before performing any
service or maintenance.
• Theproceduresinthischaptermayinclude
the use of chemical products. These chemical
products will be highlighted with bold face let-
ters followed by the abbreviated HCS (Hazard
Communication Standard). See Hazard
Communication Standard manual for the appro-
priatedMaterialSafetyDataSheets(MSDS).
• Thetoastershouldbegroundedaccordingto
local electrical codes to prevent the possibility of
electrical shock. It requires a grounded recep-
tacle with separate electrical lines, protected by
fuses or circuit breaker of the proper rating.
• Breadmayburn.Thereforetoastersmustnotbe
used near or below curtains or other combustible
walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.
• FailuretouseReleaseSheetsmayresultin
damage to the equipment and loss of warranty
coverage.
• Allelectricalconnectionsmustbeinaccordance
with local electrical codes and any other appli-
cable codes.
• WARNINGELECTRICALSHOCKHAZARD.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULDRESULTINSERIOUSINJURYOR
DEATH.
- Electrical ground is required on this appliance.
- DoNOTmodifythepowersupplycordplug.
If it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
- DoNOTuseanextensioncordwiththis
appliance.
- Check with a qualified electrician if you are
unsure if the appliance is properly grounded.
- If the power cord is damaged, it must be
replaced by the manufacturer or an Authorized
Service Agency.
5P/N 1010807 Rev. I 06/12
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
SPECIFICATIONS
Electrical Ratings
Electrical Cord & Plug Configurations
Model Designation
Model &
Mfg. No.
Volts Watts Amp. Hertz
VCT-1000CF
9210700
9210706
9210716
9210722
120 1800 15.0 60
VCT-1000CV
9210702
9210708
9210709
9210714
9210720
9210727
208/240 2600/3455 12.5/14.4 60
VCT-1000HI
9210704
9210705
9210710
208/240 2600/3455 12.5/14.4 50
VCT-1000HC
9210712
220/240
1775/2125 8.07/8.85 50
Model &
Mfg. No.
Description Configuration
VCT-1000CF
9210700
9210706
9210716
9210722
5-15P, 15 Amp.,
120 VAC, Non-locking
(Assembly Only)
WHT
BLK
GRN
VCT-1000CV
9210702
9210708
9210709
9210714
9210720
9210727
6-20P, 20 Amp.,
250 VAC, Non-locking
(Assembly Only)
VCT-1000HI
9210704
9210705
9210710
IEC-309, 16 Amp.,
250 VAC, Pin &
Sleeve
(Assembly Only)
VCT-1000HC
9210712
CEE 7/7, 16 Amp.,
250 VAC
(Assembly Only)
TYPE OF POWER CORD
H=HARMONIZED
C = COMMERCIAL
TYPE OF PLUG
C = CEE 7/7 Schuko
I = IEC-309
F = NEMA 5-15P
V = NEMA 6-20P
VCT-1000XX
VERTICAL CONTACT TOASTER
6 P/N 1010807 Rev. I 06/12
A.J. Antunes & Co.
Dimensions
SPECIFICATIONS (continued)
10-3/4”
(237.1 mm)
20-5/16”
(516.0 mm)
23-7/32”
(590.0 mm)
22-11/16”
(576.2 mm)
9-3/4”
(248.0 mm)
7P/N 1010807 Rev. I 06/12
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
Figure 2. Installing Bun Chute
Bun Chute
Yellow
Support
Rod
Hook Bun Chute
over rear bottom
Conveyor Cover
Yellow Support Rod
Figure 1. Toaster and Accessories
Heat
Shield
Heat
Shield
Conveyor
Cover Assy.
(rear)
Yellow
Support Rod
(front)
Conveyor
Cover Assy.
(rear)
Bun Feeder
Conveyor
Cover Assy.
(front)
Unpacking
1. Remove unit and all packing materials from
shipping carton.
2. Open the large box. It should contain:
• BunFeeder(Figure1).
• BunChute(Figure2)
• TwoReleaseSheets(Figure1).
• AuthorizedServiceAgencyDirectory
• Owner’sManual
3. Remove all packing materials and protective
coverings from the unit and parts.
NOTE: If any parts are missing or damaged,
contact Antunes Technical Service IMMEDIATELY at
1-877-392-7854.
Assembling the Unit
NOTE: The factory has pre-installed a Release
Sheet over the Platen (Figure 1). Verify that it is
properly in place before proceeding.
1. Install the Bun Feeder (Figure 1) and Bun Chute
(Figure 2).
NOTE: Make sure Heat Shield Assembly is prop-
erly seated and engages the Conveyor Interlock
Safety Switch (see Figure 1). The conveyors will
not rotate unless the Heat Shield is in place and
correctly engages the Conveyor Interlock Safety
Switch.
NOTE: Check the Release Sheet to make sure it
is not caught in the conveyor. Additional Release
Sheets can be purchased through your Authorized
Service Agency under P/N 7000249 (3-pack) or
7000250 (10-pack).
INSTALLATION
Release
Sheet
Yellow
Support Rod
(rear)
Bun
Feeder
Conveyor
Cover Assy.
(rear)
Shown without option-
al Roller Tensioners
and Belt Wraps.
Shown without optional
Roller Tensioners and
Belt Wraps.
CAUTION
Failure to use Release Sheets may result in damage
to the unit and loss of warranty coverage.
Rear
Conveyor
Belt Chain
Front Conveyor
Belt Chain
Platen
Conveyor
Interlock Switch
VERTICAL CONTACT TOASTER
8 P/N 1010807 Rev. I 06/12
A.J. Antunes & Co.
INSTALLATION (continued)
Installing the Optional Belt Wraps and
Roller Tensioners
NOTE: Beltwraps and Roller Tensioners are
REQUIRED on models with Mfg. No. 9210716,
9210722, and 9210727.
INSTALLING BELT WRAPS
NOTE: Depending on toaster usage and how well
they are cleaned daily, the Belt Wraps should
last between 3 - 6 months. Additional Belt Wraps
may be purchased from your Authorized Service
Agency.
1. Ensure that the power if off, the power cord is
unplugged, and the unit is cool.
2. Remove the Bun Feeder and Heat Shield and set
theBunThicknessCompressionKnobsto6and
6 (Figure 7).
3. Open both Conveyor Covers and install the Belt
Wraps around the Conveyor Belt Chains inside
the yellow rods with the zipper flap exposed and
hanging down (Figures 3 & 4).
4. Close the Conveyor Cover(s), set the
CompressionControlKnobsbacktotheirnormal
settings and reinstall the Heat Shield and Bun
Feeder.
INSTALLING OPTIONAL ROLLER TENSIONERS
1. Ensure that the power if off, the power cord is
unplugged, and the unit is cool.
2. Remove the Bun Feeder and Heat Shield and set
theBunThicknessCompressionKnobsto6and
6 (Figure 7).
3. Open the Conveyor Cover(s).
4. Install the Tensioner Assembly. Make sure the
spacers are placed inside the Tensioner arm.
The spacers are smaller than the holes to allow
the Tensioner to pivot freely. (Figure 5).
5. Close the Conveyor Cover(s) and reassemble the
unit.
CAUTION
INCORRECT
CORRECT
Figure 3. Installing Optional Belt Wraps
Figure 4. Aligning Belt Teeth
Belt
Wrap
Pin
Belt Rotation
Upper
Yellow
Support
Rod
Lower Yellow
Support Rod
CAUTION
PositiontheBeltWrapUNDERtheupperandlower
yellow support rods or damage to the unit may occur.
CAUTION
Align the ends of the Belt Wrap properly (Figure 4) or
the Belt Wrap may be damaged.
Acorn Nuts
Tensioner
Assy.
Tape
Spacers
Weld
Screws
Figure 5 Installing Optional Roller Tensioner
Assembly
9P/N 1010807 Rev. I 06/12
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
CAUTION
Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe operat-
ing distances may cause discoloration or combustion.
CAUTION
All electrical connections must be in accordance with
local electrical codes and any other applicable codes.
WARNING
ELECTRICALSHOCKHAZARD.FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULDRESULTINSERIOUSINJURYORDEATH.
• Electricalgroundisrequiredonthisappliance.
• DoNOTmodifythepowersupplycordplug.If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• DoNOTuseanextensioncordwiththisappliance.
• Thetoastershouldbegroundedaccordingtolocal
electrical codes to prevent the possibility of electri-
cal shock. It requires a grounded receptacle with
separate electrical lines, protected by fuses or cir-
cuit breaker of the proper rating.
• Checkwithaqualifiedelectricianifyouareunsure
if the appliance is properly grounded.
INSTALLATION (continued)
Equipment Setup
When placing the toaster into service, pay attention to
the following guidelines.
• Makesurepowertotheunitisoffandthetoaster
is at room temperature.
• DoNOTblockorcoveranyopeningsontheunit.
• DoNOTimmersecordorpluginwater.
• Keepcordawayfromheatedsurfaces.
• DoNOTallowcordtohangoveredgeoftableor
counter.
• Connecttheunittothepowersupply.Referto
the specification plate for the proper voltage.
VERTICAL CONTACT TOASTER
10 P/N 1010807 Rev. I 06/12
A.J. Antunes & Co.
Operating Instructions
1. SettheBunThicknessCompressionKnobs
(Figure 7) to the desired settings.
NOTE: After initial run of 4-6 buns, adjust controls
according to the desired finished product.
2. Turn the power on (Figure 6).
3. Turn the temperature control to 10 and allow the
unit to warm up for 30 minutes.
4. Dropbunsintotoaster.Cutsidesofheeland
crown must face each other.
5. Toasted product will drop into the bun landing
area (Figure 6).
6. Test at least 4 buns before putting toaster into
service. Turn temperature control to lower setting
for lighter toasting or to higher setting for darker
toasting.
7 Turn the power off when finished toasting and
follow the daily cleaning procedures.
Safety Features
HI-LIMIT RESET BUTTON
A Hi-Limit Control turns off electrical power to the
heater if the unit overheats. To reset this control, allow
10-15 minutes for the unit to cool down, Remove the
Protective Cap, and fully press the Reset Button
located at the rear of the unit (Figure 6).
If the unit requires continuous resetting, contact your
Authorized Service Agency.
CONVEYOR INTERLOCK SAFETY SWITCH
A Conveyor Interlock Safety Switch is located on
top of the unit under the Heat Shield (Figure 1). The
Conveyor Belt Chains will not rotate unless the Heat
Shield is in place and activating the Conveyor Interlock
Safety Switch properly.
OPERATION
1
2
3
4
5
1 = 1/2"(12.7mm)
2 = 5/8"(15.9mm)
4 = 3/4"(19.1mm)
5 =13/16"(20.6mm)
6 = 7/8"(22.2mm)
THICKNESS
THICKNESS
1
2
3
4
5
6
6
3 =11/16"(17.5mm)
Figure 7. Bun Thickness Compression Knobs
Figure 6. Toaster Controls
Bun Thickness
Adjustment Controls
Bun Landing
Area
Power Switch
Hi-Limit Reset
Temperature Control
(See Figure 7)
1
2
3
4
5
1 = 1/2"(12.7mm)
2 = 5/8"(15.9mm)
4 = 3/4"(19.1mm)
5 =13/16"(20.6mm)
6 = 7/8"(22.2mm)
THICKNESS
THICKNESS
1
2
3
4
5
6
6
3 =11/16"(17.5mm)
Reset
Button
Protective
Cap
11P/N 1010807 Rev. I 06/12
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
MAINTENANCE
Daily
Tools Required:
• Heat-ResistantGloves
• CleanTowels
• MultipurposeDetergentSolution
• SanitizerSolution
1. Turn the power off, unplug the power cord, and
allow the unit to cool for 30 minutes.
2. Put on heat resistant gloves. Remove the Bun
Feeder, Heat Shield, and Bun Chute (Figure 1).
3. Wipe the Bun Feeder, Heat Shield, and Bun
Chute with a damp sanitized towel and allow
them to air dry.
4. Remove the Release Sheet and place it on a
clean, flat dry surface.
5. Wipe the silver side with a clean towel dampened
with Multipurpose Detergent Solution immedi-
ately followed by a second clean towel dampened
with sanitizer. Allow it to air dry before continuing.
6. Once the silver side of the Release Sheet is
dry, repeat Step 5 on the black side. If properly
cleaned, the Release Sheet surface should be
smooth to the touch when dry.
7. Open the front Conveyor Cover and firmly wipe
the Belt Wrap (if used) or Conveyor Belt Chain
from left to right and top to bottom with a clean
towel dampened with Multipurpose Detergent
Solution immediately followed by a second clean
towel dampened with sanitizer solution.
CAUTION
Turn the power off, disconnect the power cord, and
allow the unit to cool down 30 minutes before per-
forming any service or maintenance.
CAUTION
To prevent damage to the unit, do not use abrasive
cleaners on the Release Sheet or belt wrap.
CAUTION
Failure to use Release Sheets may result in damage
to the unit and loss of warranty coverage.
8. Close the front Conveyor Cover, open the rear
Conveyor Cover, and clean the Belt Wrap (if
used) or Conveyor Belt Chain as described in
Step 7.
9. Close the rear Conveyor Cover and reinstall the
Heat Shield. Then plug in the power cord, turn
the unit on, count 10 seconds, then turn the unit
off and unplug the unit. This will allow the
uncleaned sections to be exposed.
10. Open the rear Conveyor Cover again, clean the
newly exposed section of the Belt Wrap (if used)
or the Conveyor Belt Chain in the same manner
as before. Close the Conveyor Cover.
11. Open the front Conveyor Cover again and clean
the newly exposed section of the Belt Wrap (if
used) or Conveyor Belt Chain in the same man-
ner as before.
12. Close the front Conveyor Cover and wipe down
the outside of the toaster with a clean, damp,
sanitized towel.
13. Install a new or clean Release Sheet, using the
reverse side, by draping it over both sides of the
Platen with the crease centered on the Platen.
NOTE: Rotate from side to side daily or weekly to
prolong the life of the Release Sheet.
14. Install the Bun Chute so the hooks are installed
over the lower rear yellow Support Rod.
15. Install the Heat Shield with the Release Sheet
retainer clips securely over the Release Sheet
and Platen.
16. Reinstall the Bun Feeder and plug in the unit.
NOTE: Make sure the Heat Shield is activating the
Conveyor Safety Interlock Switch. The conveyors
will not rotate unless the Heat Shield is in place
and the switch is activated.
NOTE: Additional Release Sheets can be purchased
through your Authorized Service Agency under P/N
7000249 (3-Pack) or 7000250 (10-Pack).
VERTICAL CONTACT TOASTER
12 P/N 1010807 Rev. I 06/12
A.J. Antunes & Co.
MAINTENANCE (continued)
Replacing the Optional Belt Wraps
(Every 3–6 months)
NOTE: Depending on toaster usage and how well
they are cleaned daily, the Belt Wraps should
last between 3–6 months. Additional Belt Wraps
may be purchased from your Authorized Service
Agency.
1. Turn unit off, unplug the power cord, and allow
the unit to cool before proceeding.
2. Remove the Bun Feeder and Heat Shield and set
theBunThicknessCompressionKnobsto6&6.
3. Open both Conveyor Covers and pull the Belt
Wrap Pin out of the zipper (Figure 9).
4. Remove and discard the old Belt Wrap(s).
5. Clean both Conveyor Belt Chains just as you
would clean the Belt Wraps during daily cleaning.
6. Install the new Belt Wrap(s) around the Conveyor
Belt Chains inside the yellow rods with the zipper
flap exposed and hanging down (Figures 10 &
11).
7. Close the Conveyor Cover(s), set the Bun
ThicknessCompressionKnobsbacktotheir
normal settings and reinstall the Heat Shield and
Bun Feeder.
CAUTION
INCORRECT
CORRECT
Figure 10. Installing Belt Wrap
Figure 11. Aligning Belt Teeth
Belt Wrap
Pin
Upper Support Rod
Lower
Support Rod
CAUTION
Position the Belt Wrap inside the upper and lower yel-
low support rods or damage to the unit may occur.
CAUTION
Align the ends of the Belt Wrap properly (Figure 11) or
the Belt Wrap may be damaged.
Figure 9. Removing Optional Belt Wrap
Interlock
Switch
Conveyor
Cover Assy.
Belt Wrap
Pin
Replacing the Black and Silver Release
Sheet (Every 4–6 weeks)
NOTE: Depending on toaster usage and on how
well it is cleaned daily, the Release Sheet should
last between 45–60 days.
1. Remove and discard the Release Sheet.
2. Lay a new Release Sheet on a clean, dry surface
and fold it in half lengthwise and gently crease it
at the fold using only your fingers (Figure 8).
3. Install the Release Sheet just as you would after
DailyCleaning.
Fold over so
ends meet.
Press Lightly with fin-
ger to form crease.
Conveyor Belt
Chains
Figure 8. Folding the Release Sheet
13P/N 1010807 Rev. I 06/12
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
Figure 13. Removing Conveyor Belt Chain
Rotation
Upper Support Rod
Large Link
P/N 0800121
Small Link
P/N 0800204
Checking the Conveyor Belt Chains
NOTE: The Bun Thickness Compression Knobs
(Figure 7) must be set to “6 & 6” prior to measur-
ing or removing or reinstalling the Conveyor Belt
Chains.
Figure 12. Removing Conveyor Belt Chain
MAINTENANCE (continued)
MEASURING CONVEYOR BELT CHAINS
1. Turn the unit off, unplug the power cord, and
allow the unit to cool.
2. Remove the Bun Feeder, Butter Wheel, Pan, and
Heat Shield (Figure 1) and set the Bun Thickness
CompressionKnobsto6&6.
3. Open both Conveyor Covers and pull the Belt
Wrap Pin out of the zipper (Figure 9).
4. Remove the Belt Wrap.
5. Facing the toaster, locate the approximate center-
point of the Conveyor Chain.
6. Pull the Conveyor Chain away from the edge of
the toaster (Figure 12).
7. StandaU.S.Dimeonendbetweentheframe
and the chain (Figure 12).
8. If the gap is significantly wider than the coin,
REMOVE links as described below.
9. DisconnecttheConveyorBeltChainbysqueez-
ing any two links together and unhooking both
ends one link (Figure 13). Needle-nose pliers
may be used.
NOTE: There are two small 1/2” links on each side
of the Conveyor Belt Chain. The rest are large 3/4”
links.
10. Remove one 1/2” link from the belt.
11. Reassemble the Conveyor Belt Chain onto the
sprockets as described in Replacing Conveyor
Belt Chains.
12. Measure the gap again to ensure it is not too
tight.
13. Check the opposite side of the toaster using the
same steps.
NOTE: If the Conveyor Belt Chain is too tight to be
reassembled, remove an additional small 1/2” link
and install a large 3/4” link in its place. This will
shorten the Conveyor Belt Chain by 1/4” overall.
REPLACING CONVEYOR BELT CHAINS
1. Turn the power off, unplug the power cord, and
allow the unit to cool before proceeding.
2. Remove the Butter Wheel, Pan, and Heat Shield
andsettheCompressionControlKnobsto6&6.
3. Open both Conveyor Covers and pull the Belt
Wrap Pin out of the zipper.
4. Remove and discard the old Belt Wrap(s).
5. DisconnecttheConveyorBeltChainbysqueezing
any two links together and unhooking both ends
of one link (Figure 13).
5. Place the replacement Conveyor Belt Chain on
the top sprockets with hook ends down.
NOTE: The ends of the hooks must point down
(Figure 13).
6. Wrap the Conveyor Belt Chain around the top
and lower sprockets and connect by hooking both
ends together.
NOTE: Make sure the Conveyor Belt Chain is
installed under the Upper Support Rod and over the
Lower Support Rod.
VERTICAL CONTACT TOASTER
14 P/N 1010807 Rev. I 06/12
A.J. Antunes & Co.
MAINTENANCE (continued)
Weld
Screws
Acorn Nuts
Spacers
Tensioner
Assy.
Tape
Figure 15. Replacing Roller Tensioner Assy.
Figure 14. Measuring Roller Tensioner
Figure 16. Replacing Spring Tensioner Assy.
Weld
Screws
Acorn Nuts
Spring
Tensioner
Assy.
Tape
Checking the Roller Tensioners
(every 3–6 months)
MEASURING THE ROLLER TENSIONERS
1. Measure the Roller Tensioner on both inner
Conveyor Covers (Figure 14) using a U.S Nickel.
2. The space between the inner Conveyor Cover
and bottom of the Tensioner wheel should be
13/16” (2.1 cm) or the height of a U.S. Nickel.
3. Adjust or replace any damaged ones as
recommended.
REPLACING THE ROLLER TENSIONERS
1. Remove the acorn nuts and old Roller Tensioner
Assembly (Figure 15).
2. Replace Tensioner Assembly, and reassemble.
3. Make sure the spacers are placed inside the
Tensioner arm. The spacers are smaller than the
holes to allow the Tensioner to pivot freely.
REPLACING THE SPRING TENSIONER
1. Remove the acorn nuts (Figure 16).
2. Remove the old Spring Tensioner Assembly
(Figure 16).
3. Replace Tensioner Assembly and reassemble
unit.
15P/N 1010807 Rev. I 06/12
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
TROUBLESHOOTING
WARNING
To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment
should be performed by qualified service personnel. The unit should be unplugged when servicing, except when
electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.
Problem Possible Cause Corrective Action
No heat and Conveyor
Belt Chains do not
move.
Toaster is installed incorrectly. Perform the installation and operating proce-
dures found in the Installation and Operation
sections of this manual.
Inoperable Power Cord or Power
Switch.
Check receptacle for correct voltage (see the
Specifications section of this manual).
If necessary, contact your maintenance person
or Authorized Service Agency for service.
Hi-Limit Control is tripped. Reset the Hi-Limit Control (see Figure 6 in the
Operations section of this manual).
Wiring problem. Contact your maintenance person or Authorized
Service Agency for service.
No heat but Conveyor
Belt Chains move.
Wiring problem. Contact your maintenance person or Authorized
Service Agency for service.
Inoperative Platen.
Inoperable Thermostat
Platen is hot but
Conveyor Belt Chains do
not rotate.
Heat Shield not installed. Install Heat Shield (Figure 2).
Conveyor Safety Interlock Switch not
activated by the Heat Shield.
Re-install the Heat Shield correctly so that the
Heat Shield applies appropriate pressure on the
Conveyor Safety Interlock Switch.
Spring Tensioner Assembly or Roller
Tensioner is damaged or missing.
Replace Spring Tensioner or Roller Tensioners if
damaged or missing.
Conveyor Belt Chain links too loose. Adjust Conveyor Belt Chain length as described
in the Maintenance section of this manual.
InoperableDriveMotor. Contact your maintenance person or Authorized
Service Agency.
LooseDriveMotorSprocket
Setscrew.
DriveMotorChainhasfallenoff
sprocket(s).
Inoperable Safety Interlock Switch.
Conveyor Belts Chains
hesitate to rotate and/or
skip on sprockets.
Conveyor Belt Chains installed
incorrectly.
Install Conveyor Belt Chains to match Figure 11.
Be sure that the ends of the hooks are facing
down.
Conveyor Belt Chains too loose. Adjust Conveyor Belt Chain length as described
in the Maintenance section of this manual.
Spring Tensioner Assembly or Roller
Tensioner is damaged or missing.
Replace Spring Tensioner Assembly or Roller
Tensioners if damaged or missing.
VERTICAL CONTACT TOASTER
16 P/N 1010807 Rev. I 06/12
A.J. Antunes & Co.
TROUBLESHOOTING (continued)
Problem Possible Cause Corrective Action
Product is over toasted,
Platen heat is too high,
or drop time is too slow.
Temperature set too high. Set temperature control to a lower setting.
Bun Thickness Compression
Knobssetimproperly.
Measure bun thickness and set Bun Thickness
CompressionKnobscorrectly(Figure7).
Buns sticking on Release Sheet. Clean or replace Release Sheet according to the pro-
cedure in the Maintenance section of this manual.
Conveyor Cover Assembly not
installed properly.
Re-install Conveyor Cover Assembly.
Loose sprocket setscrews. Check drive chain for kinks, broken or bent links,
or other damage. Check motor sprocket and drive
sprockets; tighten setscrew on flat of shaft if required.
Check for damaged/worn sprocket and replace as
required.
Conveyor Belt Chain too loose. Adjust Conveyor Belt Chain length as described in the
Maintenance section of this manual.
Spring Tensioner Assembly or
Roller Tensioner is damaged or
missing.
Replace Spring Tensioner Assembly or Roller
Tensioner if damaged or missing.
Product is under toast-
ed, Platen heat is too
low, or drop time is too
fast.
Bun Thickness Compression
Knobssetimproperly.
Measure bun thickness and set Bun Thickness
CompressionKnobscorrectly(Figure7).
Wiring problem. Contact your maintenance person or Authorized
Service Agency for service.
Inoperable Thermostat.
ConveyorDriveMotorinoper-
able or incorrect conveyor motor
installed in toaster.
Product is getting
stuck or Conveyor Belt
Chains stop when prod-
uct is toasting.
Bun Thickness Compression
KnobsSetimproperly.
Measure bun thickness and set Bun Thickness
CompressionKnobscorrectly.
Release Sheet not cleaned
properly or is missing.
Clean or replace Release Sheet as described in the
Maintenance section of this manual..
ConveyorDrivemotorinopera-
tive or incorrect conveyor motor
installed in toaster.
Contact your maintenance person or Authorized
Service Agency for service.
ConveyorDriveChainloose,
worn, or broken. Loose motor
drive sprocket.
Check drive chain for kinks, broken or bent links,
or other damage. Check motor sprocket and drive
sprockets, tighten setscrew on flat of shaft if required.
Check for damaged/worn sprockets and replace as
required.
Conveyor Belt Chain too loose. Adjust Conveyor Belt Chain length as described in the
Maintenance section of this manual.
Spring Tensioner Assembly or
Roller Tensioner is damaged or
missing.
Replace Spring Tensioner Assembly or Roller
Tensioner if damaged or missing.
17P/N 1010807 Rev. I 06/12
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
WIRING DIAGRAM
=BLK
54
21
M
*WHT
POWER
SWITCH
% BLK
BLK
GND
GRN
TERMINAL
POWER
BLOCK
CORD
WHT
BLK
WHT
INTERLOCK
SWITCH
% BLK
= WHT
%WHT
% BLK
60 Hz
50 Hz
HI-LIMIT
THERMOSTAT
INDICATOR
LIGHT
= 18 GA. AWM-105°C
BLK/BRN
WHT/BLU
GRN
GRN-YEL
* 16 GA. TFE-200°C
PLATEN HEATER
UNLESS OTHERWISE SPECIFIED.
NOTE: ALL WIRES TO BE 14 GA. AWM-105°C
THERMOSTAT
MOTOR 50 Hz
# 16 GA. AWM-105°C
% 14 GA. TFE-200°C
Pictorial Wiring Diagram
VCT-1000
VERTICAL CONTACT TOASTER
18 P/N 1010807 Rev. I 06/12
A.J. Antunes & Co.
REPLACEMENT PARTS
Idler
Sprocket
FrontDrive
Sprocket
Temperature
Control
Thermostat
DriveMotorAssy.
Power Switch
Fan Blade
Hi-Limit
Control
RearDrive
Sprocket
Drive
Chain
Interlock
Switch
Parts Identification
19P/N 1010807 Rev. I 06/12
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
REPLACEMENT PARTS (continued)
CAUTION
3
3
8
35
10
44
64
52
38
76
34
48
33
66
83
39
45
81
86
82
77
33
91
92
(optional–use
only with #93)
93
93
95
94
VERTICAL CONTACT TOASTER
20 P/N 1010807 Rev. I 06/12
A.J. Antunes & Co.
REPLACEMENT PARTS (continued)
21
70
87
17
19
70
20
61
57
50
72
12
12
62
17
70
54
72
18
19
17
23
17
70
16
80
75
70
25
74
42
36
67
67
70
42
67
67
53
23
67
46
22
58
84
43
11
24
32
39
28
36
83
57
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Roundup VCT-1000 is a high-performance vertical contact toaster designed to swiftly and evenly toast buns. Coming with a range of features, it is capable of toasting both sides of buns simultaneously, delivering golden brown results in approximately 10 seconds. The VCT-1000 features user-friendly operation and includes safety features for peace of mind. Its compact dimensions make it suitable for various commercial settings, including restaurants, cafes, and bakeries.
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