COMMERCIAL
MODELS: XTHERM 1005 THROUGH 2005
CATALOG NO. 9300.742
Effective: 09-01-08
Replaces: NEW
MODEL SIZES: 1005, 1505 & 2005
MODEL TYPES: MODULATING VERTICAL BOILER H, WH, & WHP CAT IV
DATES OF MANUFACTURE: 09-01-08 THROUGH CURRENT
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE
RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF
OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL
HEATER COMPONENTS.
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
(805) 278-5300 FAX (805) 278-5489
Litho In U.S.A.
RAYPAK ILLUSTRATED PARTS LIST
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10
P/N 241345
HEAT EXCHANGER DETAIL
J-BOX DETAIL
BLOWER DETAIL
GAS TRAIN DETAIL
MODEL 2005
MODELS 1005 & 1505
BYPASS DETAIL
SECONDARY HEAT EXCHANGER DETAIL
500250515001LLAC
NOITPIRCSEDTUO
B BURNER ASSEMBLY
1-B Ada
p
ter Assembl
y
011749F 011749F 011750F
2-B Ada
p
F157110F157110F157110dliehS taeH dna steksaG ret
F257110F257110F257110eborP rosneS emalFB-3
4-B I
g
F004700F004700F004700 retin
F657110F557110F457110renruBB-5
C CONTROLS
1-C Auto Reset Ad
j
ustible Hi
g
h Limit 240F Max 011860F 011860F 011860F
Auto Reset Ad
j
ustible Hi
g
h Limit 180F Max 006445F 006445F 006445F
Auto Reset Ad
j
ustible Hi
g
h Limit 200F Max 012546F 012546F 012546F
2-C Manual Reset Ad
j
ustible Hi
g
F441700F441700F441700F042 timiL h
Manual Reset Ad
j
ustible Hi
g
F180800F180800F180800F002 timiL h
3-C Manual Reset Fixed Hi
g
F025800F025800F025800F042 timiL h
Manual Reset Fixed Hi
g
F390800F390800F390800F002 timiL h
4-C Remote A
q
uastat
(
Tankstat
)
2-Sta
g
e B-3
(
Not Shown
)
007392F 007392F 007392F
5-C Controller Modulatin
g(
Tekmar
)
H7 & WH7 012407F 012407F 012407F
Controller On/Off
(
Tekmar
)
F352210F352210F352210PHW
6-C Controller 4-Sta
g
e B-21 / B-23 Di
g
ital O
p
tional
(
Not Shown
)
009862F 009862F 009862F
Controller 2-Sta
g
e B-26 / B-27 Di
g
ital O
p
tional
(
Not Shown
)
009861F 009861F 009861F
F687010F687010F687010 72-B / 32-B riA roodtuO rosneSC-7
F787010F787010F787010 72-B urht 12-B retaW ro
sneSC-8
9-C Sensor Water screw-In
(
Tekmar
)
011861F 011861F 011861F
10-C Sensor Water
(
Tem
p
Tracker
)
B-36 thru B-38 012187F 012187F 012187F
F241700F241700F241700hctiwS wolFC-11
12-C Printed Circuit Board UDB
(
Dia
g
nostic
)
012571F 012571F 012571F
13-C Printed Circuit Board UGB
(
Blower
)
N/A N/A 011759F
F717110F717110F717110 RWC draoB tiucriC detnirPC-41
15-C CWR Control
(
Inverter
)
012661F 012661F 012661F
16-C Dia
g
nostic Dis
p
la
y
012662F 012662F 012662F
F067110F067110F067110hctiwS erusserP tneV riAC-71
F167110F167110F167110hctiwS erusserP ekatnI riAC-81
J CONTROL BOX
1-J Control Box Com
p
A/NA/NA/Netel
A/NF373700F373700AV 001 42/021 remrofsnarTJ-2
F267110A/NA/NAV 051 42/021 remrofsnarT
3-J Terminal Block w / Ground Lu
g
008523F 008523F 008523F
4-J Terminal Block 2 S
p
F367110F367110F367110eca
5-J Blower Rela
y
A/NF779800F779800CAV 021
6-J Pum
p
Rela
y
F529700F529700F529700 CAV 42
7-J Pum
p
F609700F609700F609700 CAV 021 rotcatnoC
8-J Rela
y
SPDT 24 VAC
(
Alarm
)
009039F 009039F 009039F
Rela
y
SPDT 24 VAC
(
Enable/Disable
)
009039F 009039F 009039F
Rela
y
SPDT 24 VAC
(
Remote Status
)
009039F 009039F 009039F
9-J I
g
nition Control HSI Sin
g
le Tr
y
009057F 009057F 009057F
I
g
nition Control HSI Three Tr
y
007374F 007374F 007374F
10-J Rocker Switch
(
Burner / Pum
p)
006872F 006872F 006872F
F083700F083700F083700hctiwS nwoD tuhS ffO / nOJ-11
12-J Reset Switch
(
CWR
)
005641F 005641F 005641F
13-J Indicator Lam
p
011848F 011848F 011848F
FFAN
F567110F644210F444210riA noitsubmoC rewolBF-1
2-F Ada
p
F588110F588110F588110teksaG ret
3-F Ada
p
A/NF688110F688110teksaG ret
4-F Ada
p
A/NF788110F788110etalP ret
5-F Plenum Assembl
y
011863F 011863F 011864F
F678110F578110F578110 rettuhS riAF-6
A/NF024700F024700 "6 tcuD esoHF-7
F086210A/NA/N "8 tcuD esoH
G GAS TRAIN
1-G Valve Gas Modulatin
g(
Dun
g
s
)
Natural Gas 011766F 011766F 011768F
Valve Gas Modulatin
g(
Dun
g
s
)
Pro
p
ane Gas 011766F 011766F 011766F
F113210F013210F013210taN lioC evlaVG-2
F013210F013210F013210orP lioC evlaV
F592210F492210F492210
retliF saG telnIG-3
F988110F888110F888110relriwSG-4
5-G O Rin
g
s
(
Includes Gas Valve and Ada
p
ter O Rin
g
s
)
012440F 012440F 012441F
6-G Ada
p
ter Gas Valve 1" Inlet
(
Includes O Rin
g
s
)
011915F 011915F 011915F
Ada
p
ter Gas Valve 1-1/4" Inlet
(
Includes O Rin
g
s
)
011916F 011916F N/A
Ada
p
ter Gas Valve 2" Inlet
(
Includes O Rin
g
s
)
N/A N/A 011917F
7-G Ada
p
ter Gas Valve Outlet
(
Includes Venturi & O Rin
g)
012545F 012545F 012297F
8-G Ada
p
F892210F892210F892210 etalP lriwS ret
F503210F303210F103210 saG larutaN elzzoNG-9
Nozzle Pro
p
F103210F803210F803210 saG ena
10-G Valve Gas Ball
(
WOG
)
011769F 011769F 011769F
11-G Motorized Safet
y
Shut Off Valve
(
O
p
tional Not Shown
)
011908F 011908F 011908F
12-G Solenoid Safet
y
Shut Off Valve Nat
(
O
p
tional
)
011910F 011910F 011911F
Solenoid Safet
y
Shut Off Valve Pro
(
O
p
tional
)
011909F 011909F 011909F
13-G Vent Valve Gas Nat
(
O
p
tional
)
F419110F419110F419110
Vent Valve Gas Pro
(
O
p
tional
)
F319110F319110F319110
14-G Switch Low Gas Pressure
(
O
p
tional
)
F077110F077110F077110
15-G Switch Hi
g
h Gas Pressure
(
O
p
tional
)
F177110F177110F177110
500250515001LLAC
NOITPIRCSEDTUO
H HEAT EXCHANGER
(
Primar
y)
1-H Heat Transfer Cu
p
ro-Nickle Bronze
(
Includes 18-S
)
012574F 012575F 012576F
Heat Transfer Cu
p
ro-Nickel Cast Iron
(
Includes 18-S
)
012577F 012578F 012579F
Heat Transfer Co
pp
er Bronze
(
Includes 18-S
)
012580F 012581F 012582F
Heat Transfer Co
pp
er Cast Iron
(
Includes 18-S
)
012583F 012584F 012585F
F301900F301900F301900 eznorB redaeH teltuO/telnIH-2
F233210F233210F233210norI tsaC redaeH teltuO/
telnI
F402700F402700F402700eznorB redaeH nruteRH-3
F033210F033210F033210norI tsaC redaeH nruteR
F401
900F401900F401900 tlobdutSH-4
5-H Header Gasket
(
20 PCS
)
007343F 007343F 007343F
F635600F635600F635600 evlaV niarDH-6
F668110F668110F668110evlaV tneV riAH-7
HS HEAT EXCHANGER
(
Condensin
g)
1-HC Heat Exch Stainless Steel
(
Includes 21-S
)
012586F 012587F 012588F
F985210F985210F985210hctiwS taolF etasnednoCCH-2
3-HC O Rin
g
F095210F095210F095210laeS
M MISCELLANEOUS COMPONENTS
1-M Flow Switch Paddle
(
Taco
)
010026F 010026F 010026F
F749600F749600F749600 rebmahC noitsubmoC wodniWM-2
3-M T & P Gua
g
F502700F502700F502700ISP 57-0 e
T & P Gua
g
F993700F993700F993700 ISP 002-0 e
F847700F847700F847700 ISP 03 VRPM-4
F257700F157700F122700 ISP 54 VRP
F
457700F357700F222700 ISP 06 VRP
F657700F657700F322700 ISP 57 VRP
F857700F422700F422700 ISP 521 VRP
F5227
00F522700F522700 ISP 051 VRP
5-M RTV Sealant 2.8 oz
(
Not Shown
)
008924F 008924F 008924F
RTV Sealant 10 oz
(
Not Shown
)
005755F 005755F 005755F
F277110F277110F277110teksaG laeS lacitreV rotcelloC eulFM-6
F142700F142700F142700 redaeH nruteR tekna
lB noitalusnIM-7
8-M Flue Exhaust Ada
p
F637900F637900F537900dnuoR teksaG ret
9-M Flue Exhaust Ada
p
ter Gasket Rectan
g
F295210F295210F195210el
10-M Plenum Gasket U
pp
F495210F395210F395210rewoL dna re
11-M Access Panel Gasket Condensin
g
Heat Exch 012595F 012595F 012595F
12-M Flan
g
F695210F695210F695210TPN "2/1-2 ro "2 teksaG e
F795210F795210F795210esoH etasnednoCM-31
14-M Condensate Neutralizer
(
Not Shown
)
012664 012665 012665
F895210F895210F895210hctiwS enarbmeMM-51
16-M Touch u
p
Paint
(
Green
)
521057521057521057nwohS toN
Touch u
p
Paint
(
Dark Gra
y)
621057621057621057nwohS toN
F366210F366210F366210TPN "2/1-2 temmorG retaW teltuO/telnIM-71
PRV Dischar
g
e Grommet 1" Thru 1-1/4" NPT 010779F 010779F 010779F
F256210F256210F256210ssenraH eriWM-81
19-M RTV Sealant 2.8 oz
(
Not Shown
)
008924F 008924F 008924F
F186210F186210F186210eldnaH citsalPM-02
O OPTIONS
1-O Remote Sensor
(
LWCO
)
007228F 007228F 007228F
2-O Control PC Board
(
LWCO
)
007157F 007157F 007157F
3-O Test / Reset Switch
(
LWCO
)
005641F 005641F 005641F
4-O Silencer/Reset Switch
(
Alarm
)
005641F 005641F 005641F
F246500F246500F246500"3 lleB mralAO-5
F346500F346500F346500"4 lleB mralA
6-O Rela
y
DPDT 24 VAC
(
Alarm
)
011720F 011720F 011720F
P PUMPS
1-P B
yp
ass Pum
p
Bronze
(
Soft Water
)
011845F 011845F 007351F
B
yp
ass Pum
p
Bronze
(
Medium Water
)
011845F 007348F 007351F
B
yp
ass Pum
p
Bronze
(
Hard Water
)
007348F 007351F
B
yp
ass Pum
p
846059F648110F648110 IC
2-P Pum
p
Flan
g
F666210F666210F666210teksaG e
3-P Dual In
j
ector Pum
p
F006210F006210F006210eznorB
Dual In
j
ector Pum
p
F106210F106210F106210IC
4-P Pum
p
Flan
g
F766210F766210F766210teksaG e
5-P Pum
p
Cartri
g
F351159F351159F351159e
6-P In
j
ector Pum
p
Bronze
(
WH
)
012668F 012668F
In
j
ector Pum
p
Bronze
(
WHP
)
012669F 012669F 012669F
7-P Pum
p
Flan
g
F666210F666210F666210teksaG e
500250515001LLAC
NOITPIRCSEDTUO
S SHEETMETAL
1-S Jacket
To
p
012602F 012602F 012602F
2-S Flue Collector Front
(
No O
p
enin
g)
(
Includes 6-M
)
011789F 011791F 011793F
3-S Flue Collector Rear
(
O
p
enin
g)
(
Includes 6-M and 9-M
)
012603F 012604F 012605F
4-S Heat Transfer Su
pp
F606210F606210F606210stro
5-S U
pp
er Cabinet Su
pp
orts F706210F706210F706210tnorF
6-S U
pp
er Cabinet Su
pp
orts F806210F806210F806210raeR
7-S U
pp
er Cabinet Su
pp
orts F906210F906210F906210ediS
8-S Vertical Cabinet Su
pp
F216210F116210F016210stro
9-S Return Header F752700F752700F752700revoC
10-S Jacket U
pp
er Front Panel 012613F 012613F 012614F
11-S Jacket Lower Front Panel 012615F 012616F 012617F
12-S Jacket Side F026210F916210F816210lenaP
13-S Jacket U
pp
er Rear Panel 012621F 012622F 012623F
14-S Access Panel Intake F176210F176210F176210riA
15-S Jacket Lower Rear Panel 012624F 012625F 012626F
16-S Access Panel Lower Rear 012672F 012674F 012674F
17-S Base Assembl
y
012627F 012627F 012627F
18-S Le
g
Bracket Primar
y
Heat Exch
(
4
p
cs
p
er boiler
)
007306F 007306F 007306F
19-S Le
g
Bracket Condensin
g
Heat Exch
(
2
p
cs
p
er boiler
)
012628F 012629F 012630F
20-S Base Reflector F703700F703700F703700lenaP
21-S Flue Exhaust Ada
p
ter Assembl
y
012631F 012632F 012632F
22-S Control Box Ass
y
012633F 012633F 012633F
23-S Control Box Cover Panel w/Dis
p
la
y
012634F 012634F 012634F
24-S Control Box Cover Panel 012682F 012682F 012682F
25-S Power Switch Mountin
g
F278110F278110F278110lenaP
26-S Blower/Pum
p
Switch Mountin
g
F378110F378110F378110lenaP
27-S Controller Mountin
g
F478110F478110F478110lenaP
28-S CWR Control Mountin
g
F879110F879110F879110lenaP
29-S Control Box Blank Cover Lon
g
012635F 012635F 012635F
30-S Control Box Blank Cover F078110F078110F078110trohS
31-S 24V Wirin
g
F636210F636210F636210lenaP
32-S Intake Air Ada
p
ter
(p
lenum to Duct
)
N/A N/A 011881F
33-S Intake Air Collar 012675F 012676F 012676F
34-S Access Panel Wirin
g
F156210F156210F156210xoB
35-S Access Panel Condensin
g
Heat F836210F836210F836210hcxE
36-S Plenum U
pp
er Condensin
g
Heat F146210F046210F936210hcxE
37-S Plenum Lower Condensin
g
Heat F446210F346210F246210hcxE
38-S Filter Access F386210F386210F386210revoC
GNITNEVV
1-V Outdoor 598110598110498110kcatS
2-V Vent Ca
p
Vertical for Indoor 308010308010208010stinU
3-V Vent Ca
p
Horizontal Thru-the-Wall for Indoor Units 006644 006646 006646
4-V Intake Air filter Box 012645F 012646F 012647F
5-V Air Filter Media 012599F 012599F 012599F
6-V Condensate Dri
p
F876210F876210F876210naP
www.raypak.com
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Raypak 1005 User manual
- Category
- Water heaters & boilers
- Type
- User manual
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