Shop fox SHOP FOX M1013 User manual

Category
Circular saws
Type
User manual

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Woodstock Technical Support .................. 2
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110V Operation ................................. 10
Extension Cords ................................ 10
Electrical Specifications ...................... 10
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Unpacking ....................................... 11
Inventory ........................................ 11
Machine Placement ............................ 12
Cleaning Machine ............................... 12
Test Run .......................................... 17
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General .......................................... 18
Operation Tips .................................. 19
Vertical Operation ............................. 20
Head Locking Pin ............................... 21
Blade Guides .................................... 23
Feed Rate ....................................... 23
Blade Terminology ............................. 25
Blade Selection ................................. 26
Metal Chip Inspection Chart .................. 27
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Metal Cutting Bandsaw Accessories ......... 28
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General .......................................... 29
Cleaning ......................................... 29
Lubrication ...................................... 29
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Blade Change ................................... 30
Blade Tracking .................................. 31
Blade Tension ................................... 32
Squaring Blade .................................. 32
Blade Guide Bearings .......................... 33
Electrical Safety Instructions ................. 35
Electrical Components ........................ 36
Wiring Diagram ................................. 36
Troubleshooting ................................. 37
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This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please
contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to:
k\Z_$jlggfik7j_fg]fo%Y`q. Our knowledgeable staff will help you troubleshoot problems and process
warranty claims.
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If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
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Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
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Type .......................................................................................... TEFC Capacitor Start Induction
Horsepower ...............................................................................................................
3
4 HP
Voltage ...................................................................................................................... 110V
Phase ....................................................................................................................... Single
Amps ............................................................................................................................ 5A
Speed .................................................................................................................. 1725 RPM
Cycle ........................................................................................................................ 60 Hz
Number Of Speeds ............................................................................................................. 1
Power Transfer ...........................................................................................V-Belt & Gear Drive
Bearings ............................................................................................... Sealed and Lubricated
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Blade Speeds ..........................................................................................78, 108, 180 FPM
Standard Blade Length ..........................................................................
1
2" x 0.028" x 64
1
2"
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Angle Cuts ..........................................................................................................0°–60°
Vise Jaw Depth ...................................................................................................... 6
1
2"
Vise Jaw Height ..................................................................................................... 3
1
4"
Max. Capacity Rectangle Height at 90° ......................................................................... 4
1
2"
Max. Capacity Rectangle Width at 90° ............................................................................. 6"
Max. Capacity Round at 90° ....................................................................................... 4
1
2"
Max. Capacity Rectangle Height at 45° ......................................................................... 4
1
2"
Max. Capacity Rectangle Width at 45° .......................................................................... 3
1
2"
Max. Capacity Round at 45° ....................................................................................... 3
1
2"
Max. Capacity Rectangle Height at 60° ......................................................................... 4
1
2"
Max. Capacity Rectangle Width at 60° ............................................................................. 5"
Max. Capacity Round at 60° ....................................................................................... 4
1
2"
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Weight .................................................................................................................. 144 lbs.
Length ......................................................................................................................... 16"
Width .......................................................................................................................... 39"
Height ......................................................................................................................... 19"
Foot Print (Length/Width) .....................................................................................13
3
4" x 19
3
4"
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Table ....................................................................................................................Cast Iron
Stand ......................................................................................................... Pre-Formed Steel
Body ............................................................................................................. Aluminum Cast
Wheel ................................................................................................................... Cast Iron
Base ..................................................................................................................... Cast Iron
Paint ...................................................................................................Urethane Hammertone
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Weight ................................................................................................................... 148 lbs.
Length ......................................................................................................................17
3
4"
Width .......................................................................................................................21
1
2"
Height ......................................................................................................................... 37"
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Switch ..................................................................................................... Automatic Shut-Off
Switch Voltage .............................................................................................................110V
Cord Length .............................................................................................................. 6
1
2 ft.
Cord Gauge ............................................................................................................18 gauge
Recommended Breaker Size ...........................................................................................15 amp
Plug ............................................................................................................................ Yes
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Wheel Size .................................................................................................................. 7
3
8"
Blade Guides Upper .............................................................................................. Ball Bearing
Blade Guides Lower .............................................................................................. Ball Bearing
Table Information
Length ......................................................................................................................10
1
4"
Width ........................................................................................................................ 6
3
4"
Thickness .................................................................................................................... 1
1
4"
Floor to Table Height ........................................................................................................ 33"
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Horizontal & Vertical Operation
Automatic Shut-Off
3
4 HP Motor
Work Stop
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(. Motor
). Pulley Cover
*. Blade
+% Adjustable Blade Guard Knob
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0. Feed Adjustment Handle
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((% Stand Handle
()% Power Switch
(*% Vise Jaws
(+% Tool Tray
(,% Stand Wheels
(-% Stand
(.% Work Stop
(/% Horizontal Stop
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11
10
9
8
7
6
5
4
3
2
1
18
17
16
15
14
13
12
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(% 9C8;<:FE;@K@FE% A dull or damaged blade can break apart during operation, increasing the risk
of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for
cracks, missing teeth, and weld condition before each use.
)% ?8E;GC8:<D<EK% Never position fingers or thumbs in line with the cut. Hands could be crushed
by machine or cut by the blade.
*% <EK8E>C<D<EK?8Q8I;J% Tie back loose clothing, jewelry, and long hair to prevent the operator
being pulled into the moving blade.
+% 9C8;<>L8I;%The blade guard is designed to minimize operator exposure to the rotating blade
and pulleys to reduce the risk of serious injury. Always keep the blade guard in place during
operation.
+% 9C8;<I<GC8:<D<EK% The blade can only make a safe and efficient cut with the teeth facing the
workpiece in the correct direction. When replacing blades, make sure the teeth face toward the
workpiece and the pivot side of the machine. Wear gloves to protect hands and safety glasses to
protect eyes.
,% NFIBG@<:<?8E;C@E>% Always support the workpiece with the table, vise, or other support
fixtures. Flag long pieces to avoid a tripping hazard. Never hold the workpiece with your hands
during a cut.
-% CFJJF=JK89@C@KP% Unsupported workpieces may jeopardize machine stability and cause the
machine to tip or fall, which could cause serious injury or property damage.
.% GFN<I@EK<IILGK@FE% Unplug the machine after a power interruption. Machines without
magnetic switches can start up after power is restored.
0% ?<8I@E>GIFK<:K@FE?8Q8I;J% Noise generated by the blade and workpiece vibration,
material handling, and power transmission can cause permanent hearing loss over time and
interfere with communication and audible signals. Always wear hearing protection.
('% ?FKJLI=8:<J% Due to friction, the workpiece, chips, and some machine components can be hot
enough to burn you.
((% JK8IK@E>GFJ@K@FE% Never turn the saw ON with the blade resting on the workpiece to prevent
blade breakage that could cause a serious injury hazard to the operator.
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=`^li\*%Always have the work table installed
when cutting in the vertical position.
=`^li\+%Never cut without using the vise in the
horizontal position.
=`^li\)%Always clamp workpiece in vise when
cutting in the horizontal position.
=`^li\,%Never cut material “free-hand” in the
vertical position.
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Vise
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(('M F g \iXk`f e
The Model W1715 is wired for 110V operation. The power
supply circuit used for this machine MUST be grounded
and rated for the amperage given below. Never replace
a circuit breaker with one of higher amperage without
consulting a qualified electrician to ensure compliance
with wiring codes.
This machine must be grounded! The electrical cord
supplied with this machine comes with a grounding pin. If
your outlet does not accommodate a ground pin, have it
replaced by a qualified electrician.
@]pflXi\lejli\XYflkk_\n`i`e^Zf[\j`epfliXi\X
fipflgcXekfZfee\ZkpflidXZ_`e\kfXj_Xi\[
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i`jb%
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110V Operation 5 Amps 15A NEMA 5-15 14 Gauge
=`^li\-% 5-15 plug and receptacle.
<c\Zki`ZXcJg\Z`]`ZXk`fej
We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:
Use a cord rated for Standard Service (S).
Do not use an extension cord longer than 50 feet.
Ensure that the cord has a ground wire and pin.
Use the gauge size listed below as a minimum.
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B\\g dXZ_`e\ [`jZfee\Zk\[ ]ifd
gfn\ilek`c`ejkilZk\[fk_\in`j\%
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
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The following is a description of the main components
shipped with the Model
W1715. Lay the components out
to inventory them.
Efk\1 @]pflZXek]`e[Xe`k\dfek_`jc`jk#Z_\Zbk_\
dflek`e^cfZXk`fefek_\dXZ_`e\fi\oXd`e\k_\
gXZbX^`e^dXk\i`XcjZXi\]lccp%FZZXj`feXccpn\gi\$`ejkXcc
Z\ikX`eZfdgfe\ekj]fijX]\ij_`gg`e^%
@em\ekfip=`^li\.  Hkp
8% Bandsaw (not shown) .....................................1
9% Stand Legs ..................................................2
:% Tool Tray ....................................................1
;% Corner Support Braces ....................................4
<% Wheels ......................................................2
=% Axle ..........................................................1
>% Wheel Mounting Bracket .................................1
?% Work Stop Rod .............................................1
@% Work Stop ...................................................1
A% Transport Handle ..........................................1
B% Pulley Cover ................................................1
C% V-Belt ........................................................1
D% Pulleys with Keys ..........................................2
E% Table .........................................................1
F% Table Support ..............................................1
?Xi[nXi\9X^efkj_fne
Hex Wrench 4mm (Work Stop) ..........................1
Hex Bolts M8-1.25 x 25 (Saw to Stand) ................6
Hex Nuts M8-1.25 (Saw to Stand) .......................6
Flat Washers 8mm (Saw to Stand) ......................6
Hex Bolts M6-1 x 12 (Stand) .............................8
Phillips Head Screws M6-1 x 12 (Tray) .................4
• Hex Nuts M6-1 (Stand, Tray, Table) ................... 13
Flat Washers 6mm (Stand, Tray) ...................... 12
Fender Washer 6mm (Table) .............................1
Flat Head Screw M6-1 x 12 (Table) .....................1
Cotter Pins (Axle & Handle) .............................4
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=`^li\.%The loose parts shipped with the
bandsaw.
B
G
D
N
O
C
F
J
H
I
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 =cffiCfX[1 This machine distributes a
heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
operator.
 Nfib`e^:c\XiXeZ\j1 Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your Machine Type.
 C`^_k`e^1 Lighting should be bright enough
to eliminate shadow and prevent eye strain.
 <c\Zki`ZXc1Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
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kf Z_`c[i\e Yp Zcfj`e^ Xe[
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pflXi\XnXp%E<M<IXccfn
lekiX`e\[ m`j`kfij `e pfli
j_fg n_\e Xjj\dYc`e^#
X[aljk`e^ fi fg\iXk`e^
\hl`gd\ek%
:c\Xe`e^DXZ_`e\
The table and other unpainted parts of your
bandsaw are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorine-
based solvents such as brake parts cleaner or
acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
DXZ_`e\GcXZ\d\ek
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c`]k`e^ \hl`gd\ek kf
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Although the main components of the E:AB8AJ

W1715
are assembled at the factory, some assembly is required.
The following series of instructions are the recommended
sequence best suited for the machine assembly.
KffcjE\\[\[ Hkp
Safety Glasses .....................................1 Per Person
Wrench 12mm ...................................................1
Wrench 14mm ...................................................1
Additional Person (for lifting) .................................1
Sawhorses ........................................................2
Pliers ..............................................................1
Phillips Screwdriver #2 .........................................1
Straightedge 12" Minimum .....................................1
KfXjj\dYc\k_\YXe[jXn#[fk_\j\jk\gj1
(% Unfold the two stand leg assemblies. They are
hinged on the edges for easy setup.
)% Use the M6-1 x 12 hex bolts, M6-1 hex nuts, and
6mm flat washers to install the corner support
braces in the bottom corners of the leg assemblies
(=`^li\ /).
*% On one of the leg assemblies, attach the wheel
mounting bracket along with the corner support
braces to the outside bottom edge, as shown in
=`^li\/.
+% Slide the axle through the holes in the wheel
mounting bracket.
,% Slide the wheels onto the axle on the outside of the
mounting brackets, and secure them with the cotter
pins, as shown in =`^li\0.
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dXZ_`e\ `j legcl^^\[
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gifZ\[li\j @] k_`j
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j\i`flj g\ijfeXc `ealip
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=`^li\/% Corner support brace and wheel
mounting bracket.
Corner
Support
Brace
Wheel
Mounting
Bracket
=`^li\0% Wheel installed with cotter pin.
Cotter Pin
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-% On the other leg, insert the handle into the pre-
drilled holes and secure it with the cotter pins (see
=`^li\(').
=`^li\('% Handle installed with cotter
pins.
Cotter
Pin
.% With the help of an assistant, lift the bandsaw onto
a pair of closely spaced sawhorses or other suitable
support (see =`^li\(().
/% Attach the legs to the bandsaw with the M8-1.25 x
25 hex bolts, 8mm flat washers, and M8-1.25 hex
nuts. Tighten them with a 14mm wrench or socket
just enough to secure the parts. Final tightening will
take place when the stand is fully assembled.
0% Remove the machine from the sawhorses, then
install the tool tray in the middle of the stand with
the M6-1 x 12 Phillips head screws, 6mm flat washers
and M6-1 hex nuts, as shown in =`^li\().
('% Check to see if the bandsaw is relatively level, then
final tighten all the nuts.
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=`^li\((% Attaching leg assemblies.
=`^li\()% Installing tool tray.
-15-
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((% Place the pulley cover over the motor and gear
shafts, and secure it with the pre-installed M6-1 x
12 Phillips head screws and 12mm flat washers, as
shown in =`^li\(*.
()% Open the pulley cover, then insert the keys into the
slots on the pulley shafts.
(*% Slide the large diameter motor pulley onto the motor
shaft (see =`^li\(+).
(+% Install the worm gear pulley with the small diameter
wheel on the shaft closest to the gear box.
(,% Use a straightedge to check the alignment of the
pulley wheels, as shown in =`^li\(,, and adjust
them as needed.
(-% When the pulley wheels are aligned, tighten the set
screws on both pulleys.
=`^li\(*% Installing the pulley cover.
=`^li\(+% Motor pulley installed.
Motor Pulley
w/Key Slot
=`^li\(,% Checking the pulley alignment.
-16-
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(.% Unthread the V-belt tension hex bolt, then pivot
the motor up and slide the V-belt into the pulley
grooves, as shown in =`^li\(-.
(/% Release the motor, letting its weight tension the
V-belt, then thread the V-belt tension hex bolt
against the side of the bandsaw.
(0% Install the work stop shaft into the side of the
bandsaw then lock it in place by tightening the set
screw, as shown in =`^li\(..
)'% Slide the work stop onto the end of the shaft and
lock it into position with the locking lever, as shown
in =`^li\(/.
=`^li\(.% Installing the work stop shaft.
=`^li\(/% Work stop locking lever
installed.
Locking
Lever
=`^li\(-% Installing the V-belt.
V-belt Tension
Hex Bolt
-17-
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Once the assembly is complete, test run the machine to
make sure it runs properly for regular operations.
The test run consists of verifying the following: 1) The
motor powers up and runs correctly, and 2) the safety
disabling mechanism on the switch works correctly.
If, during the test run, you cannot easily locate the source
of an unusual noise or vibration, stop using the machine
immediately, then review KiflYc\j_ffk`e^ on GX^\*..
If you still cannot remedy a problem, contact our Tech
Support at (360) 734-3482 for assistance.
Kfk\jkilek_\dXZ_`e\#[fk_\j\jk\gj1
(% Read the entire instruction manual.
)% Make sure all tools and foreign objects have been
removed from the machine.
*% Connect the bandsaw to power.
+% Put on safety glasses and secure loose clothing or
long hair.
,% Raise the bandsaw by the handle.
-% Start the bandsaw while keeping your finger near
the ON/OFF switch at all times during the test run
(=`^li\(0). The bandsaw should run smoothly with
little or no vibration.
If you suspect any problems, immediately stop the
bandsaw and correct before continuing.
K\jk Ile
=`^li\(0% ON/OFF switch.
-18-
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This machine will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary
knowledge and skills to operate this machine. @]XkXep
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fg\iXk`fe#jkfglj`e^k_\dXZ_`e\
If you are an inexperienced operator, we strongly
recommend that you read books or trade articles, or
seek training from an experienced metal cutting bandsaw
operator before performing any unfamiliar operations.
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Shop fox SHOP FOX M1013 User manual

Category
Circular saws
Type
User manual
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