Kawasaki ER-6f ABS 2013 Owner's manual

ER-6f

ER-6f ABS

Free Download

Wheneveryouseethesymbols

shownbelow,heedtheirinstructions!

Alwaysfollowsafeoperatingandmain-

tenancepractices.

WARNING

Thiswarningsymbolidentifies

specialinstructionsorproce-

dureswhich,ifnotcorrectlyfol-

lowed,couldresultinpersonal

injury,orlossoflife.

CAUTION

Thiscautionsymbolidentifies

specialinstructionsorproce-

dureswhich,ifnotstrictlyob-

served,couldresultindamage

toordestructionofequipment.

NOTE

Thisnotesymbolindicatespointsof

particularinterestformoreefficient

andconvenientoperation.

NOTICE

THISPRODUCTHASBEEN

MANUFACTUREDFORUSEINA

REASONABLEANDPRUDENT

MANNERBYAQUALIFIEDOP-

ERATORANDASAVEHICLE

ONLY.

www.ClassicCycles.org

FOREWORD

CongratulationsonyourpurchaseofanewKawasakimotorcycle.Yournewmo-

torcycleistheproductofKawasaki sadvancedengineering,exhaustivetesting,

andcontinuousstrivingforsuperiorreliability,safetyandperformance.

PleasereadthisOwner sManualcarefullybeforeriding sothatyouwillbe

thoroughlyfamiliarwiththeproperoperationofyourmotorcycle scontrols,itsfea-

tures,capabilities,andlimitations.Thismanualoffersmanysaferidingtips,butits

purposeisnottoprovideinstructioninallthetechniquesandskillsrequiredtoride

amotorcyclesafely.Kawasakistronglyrecommendsthatalloperatorsofthisvehi-

cleenrollinamotorcycleridertrainingprogramtoattainawarenessofthemental

andphysicalrequirementsnecessaryforsafemotorcycleoperation.

Toensurealong,trouble-freelifeforyourmotorcycle,giveitthepropercareand

maintenancedescribedinthismanual.Forthosewhowouldlikemoredetailedin-

formationontheirKawasakiMotorcycle,aServiceManualisavailableforpurchase

fromanyauthorizedKawasakimotorcycledealer.TheServiceManualcontainsde-

taileddisassemblyandmaintenanceinformation.Thosewhoplantodotheirown

workshould,ofcourse,becompetentmechanicsandpossessthespecialtools

describedintheServiceManual.

KeepthisOwner sManualaboardyourmotorcycleatalltimessothatyoucan

refertoitwheneveryouneedinformation.

Free Download

TABLEOFCONTENTS

SPECIFICATIONS ...............................8

LOCATIONOFPARTS .......................12

GENERALINFORMATION.................15

MeterInstruments............................15

SpeedometerandTachometer:....16

LCD(Clock,Odometer,Trip

Meters):.....................................17

Warning/IndicatorLights:..............21

Key...................................................23

IgnitionSwitch/SteeringLock...........24

RightHandlebarSwitches................25

EngineStopSwitch:.....................25

StarterButton:..............................26

LeftHandlebarSwitches..................27

DimmerSwitch:............................27

TurnSignalSwitch:.......................28

HornButton:.................................28

PassingButton:............................28

HazardSwitch:.............................28

Brake/ClutchLeverAdjusters...........29

FuelTankCap..................................30

FuelTank.........................................31

FuelRequirement:........................32

Stand................................................33

SeatLock.........................................34

HelmetHoldingCable......................36

ToolKit/U-Shapedlock

Compartment................................37

TyingHooks.....................................38

BREAK-IN ...........................................39

HOWTORIDETHEMOTORCYCLE .41

StartingtheEngine..........................41

JumpStarting...................................43

MovingOff........................................45

ShiftingGears..................................46

Braking.............................................47

Anti-lockBrakeSystem(ABS)for

modelsequippedwithABS...........49

ABSIndicatorLight:......................50

StoppingtheEngine.........................51

www.ClassicCycles.org

StoppingtheMotorcycleinan

Emergency...................................52

Parking.............................................53

CatalyticConverter...........................54

SAFEOPERATION .............................56

DailySafetyChecks.........................56

AdditionalConsiderationsforHigh

SpeedOperation..........................58

MAINTENANCEANDADJUSTMENT 60

PeriodicMaintenanceChart.............61

EngineOil........................................70

CoolingSystem................................75

SparkPlugs......................................80

KawasakiCleanAirSystem.............82

ValveClearance...............................83

AirCleaner.......................................83

ThrottleControlSystem...................84

EngineVacuumSynchronization.....86

IdleSpeed........................................86

Clutch...............................................88

DriveChain......................................90

Brakes..............................................98

BrakeLightSwitches........................102

FrontFork.........................................104

RearShockAbsorbers.....................105

Wheels.............................................107

Battery..............................................112

HeadlightBeam................................117

RearTurnSignalLight.....................119

Fuses...............................................119

CleaningYourMotorcycle................121

STORAGE...........................................126

ENVIRONMENTALPROTECTION.....129

LOCATIONOFLABELS.....................130

Free Download

8 SPECIFICATIONS

SPECIFICATIONS

PERFORMANCE

MaximumHorsepower 53kW(72PS)@8500r/min(rpm)

MaximumTorque

66N·m(6.7kgf·m,48.7ft·lb)

@7000r/min(rpm)

MinimumTurningRadius 2.7m(106.3in.)

DIMENSIO

NS

OverallLength 2105mm(82.87in.)

Overall

Width

760mm(2

9.92in.)

OverallHeight 1210mm(47.64in.)

Wheelbase

1410mm(

55.51in.)

RoadClearance 145mm(5.71in.)

DryWeight

(A)178kg(

392lb)

(B)182kg(401lb)

ENGINE

Type

DOHC,4-valve,2-cylinder,4-stroke,liquid-cooled

www.ClassicCycles.org

SPECIFICATIONS 9

Displacement649cm

3

(39.6cuin.)

BorexStroke83x60mm(3.27x2.36in.)

CompressionRatio11.3:1

StartingSystemElectricstarter

CylinderNumberingMethodLefttoright,1-2

FiringOrder1-2

CarburetionSystemFi(FuelInjection)

IgnitionSystemBatteryandcoil(transistorizedignition)

IgnitionTiming10°BTDC@1300r/min(rpm)

(Electronicallyadvanced)35°BTDC@4800r/min(rpm)

SparkPlugsNGKCR9EIA-9

LubricationSystemForcedlubrication(semi-drysump)

EngineOilType:APISE,SForSG

APISH,SJorSLwithJASOMA

SAE10W-40

Capacity:2.4L(2.5USqt)

CoolantCapacity1.2L(1.3USqt)

Free Download

10 SPECIFICATIONS

TRANSMISSION

TransmissionType6-speed,returnshift

ClutchTypeWet,multidisc

DrivingSystemChaindrive

PrimaryReductionRatio2.095(88/42)

FinalReductionRatio3.067(46/15)

OverallDriveRatio5.473(Topgear)

GearRatio1st2.438(39/16)

2nd1.714(36/21)

3rd1.333(32/24)

4th1.111(30/27)

5th0.966(28/29)

6th0.852(23/27)

FRAME

Castor25°

Trail106mm(4.2in.)

TireSize:Front120/70ZR17M/C(58W)Tubeless

www.ClassicCycles.org

SPECIFICATIONS 11

Rear160/60ZR17M/C(69W)Tubeless

RimSize:Front17×3.50

Rear17×4.50

FuelTankCapacity15.5L(4.1USgal)

ELECTRICALEQUIPMENT

Battery12V10Ah

Headlight12V55W/55W(Hi/Lo)

Tail/BrakeLight12V5/21W

(A):EX650A

(B):EX650B

Specificationssubjecttochangewithoutnotice,andmaynotapplytoeverycountry.

Free Download

12 LOCATIONOFPARTS

LOCATIONOFPARTS

1.ClutchLever

2.LeftHandlebarSwitches

3.MeterInstruments

4.BrakeFluidReservoir(Front)

5.RightHandlebarSwitches

6.FrontBrakeLever

7.ThrottleGrip

8.IgnitionSwitch/SteeringLock

www.ClassicCycles.org

LOCATIONOFPARTS 13

9.Wheel

10.TurnSignalLight

11.Headlight

12.SparkPlugs

13.AirCleaner

14.MainFuse

15.Battery

16.Seat

17.ToolKit/Storage

Compartments

18.HelmetHoldingCable

19.TyingHooks

20.SeatLock

21.FrontFork

22.BrakeDisc

23.BrakeCaliper

24.ShiftPedal

25.SideStand

26.DriveChain

Free Download

14 LOCATIONOFPARTS

27.LicensePlateLight

28.Tail/BrakeLight

29.BrakeFluidReservoir

(Rear)

30.FuelTank

31.FuelTankCap

32.Muffler

33.RearBrakeLight

Switch

34.RearBrakePedal

35.OilLevelGauge

36.RearShockAbsorber

37.ReboundDamping

ForceAdjuster

38.IdleAdjustingScrew

39.CoolantReserveTank

www.ClassicCycles.org

GENERALINFORMATION 15

GENERALINFORMATION

MeterInstruments

A.Speedometer

B.LeftTurnSignalIndicator

Light

C.Tachometer

D.RedZone

E.RightTurnSignalIndicator

Light

F.HighBeamIndicatorLight

G.NeutralIndicatorLight

H.OilPressureWarningLight

I.RESETButton

J.FIIndicatorLight

K.ABSIndicatorLight(model

withABS)

L.FuelLevelWarningLight

M.MODEButton

N.CoolantTemperature

WarningLight

O.LCDDisplay(Clock,Trip

MeterA/B,Odometer)

Free Download

16 GENERALINFORMATION

SpeedometerandTachometer:

Thespeedometershowsthespeed

ofthevehicle.

Thetachometershowstheengine

speedinrevolutionsperminute(r/min,

rpm).Ontherightsideofthetachome-

terfaceisaportioncalledthe"red

zone".Enginer/min(rpm)inthe

redzoneisabovemaximumrecom-

mendedenginespeedandisalso

abovetherangeforgoodperformance.

Whenignitionkeyisturnedto ON!,

thespeedometerandtachometernee-

dlesmomentarilypointtotheirlast

readingstochecktheiroperation.Ifthe

speedometerandtachometerneedles

donotoperatecorrectly,havethem

inspectedbyanauthorizedKawasaki

dealer.

CAUTION

Enginer/min(rpm)shouldnot

beallowedtoentertheredzone;

operationintheredzonewill

overstresstheengineandmay

causeseriousenginedamage.

www.ClassicCycles.org

GENERALINFORMATION 17

LCD(Clock,Odometer,TripMeters):

Thespeedometerfacecontainsthe

LCD(LiquidCrystalDisplay).Pushing

theMODEbutton,shiftsthedisplay

throughthefollowingfourmodes:

Clock,Odometer,TripmeterA/B.

Whentheignitionkeyisturnedto ON!,

alltheLCDsegmentsaredisplayedfor

threeseconds,thentheclockorme-

ters,dependingonthemodeselected,

willoperatenormallyonthemodese-

lected.

A.Clock

B.Odometer

C.TripMeterA

D.TripMeterB

E.PushMODEButton

NOTE

Forsafeoperationdonotpressthe

MODEbuttonwhileriding.

Clock-

Toadjustthehoursandminutes:

"

Turntheignitionkeyto"ON".

"

Pushthe"MODE"buttontodisplay

theclock.

"

Pushthe"RESET"buttonformore

thantwoseconds.Boththehourand

minutedisplaysstartflashing.

Free Download

18 GENERALINFORMATION

"

Pushthe"RESET"button.The

hourdisplayonlyflashes.Push

the"MODE"buttontoadvancethe

hours.

"

Pushthe"RESET"button.The

hourdisplaystopsflashingandthe

minutedisplaystartsflashing.Push

the"MODE"buttontoadvancethe

minutes.

"

Pushthe"RESET"button.Boththe

hourandminutedisplaysstartflash-

ingagain.

"

Pushthe"MODE"button.Thedis-

playsstopflashingandtheclock

startsworking.

NOTE

Pushingthe MODE! buttonmomen-

tarilyadvancesthehourorminute

stepbystep.Pushingandhold-

ingthebuttonadvancethehouror

minutecontinuously.

Theclockworksnormallyfromthe

back-uppowerwhiletheignition

switchisturnedoff.

Whenthebatteryisdisconnected,

theclockresetsto1:00andstarts

workingagainwhenthebatteryis

connected.

www.ClassicCycles.org

GENERALINFORMATION 19

Odometer-

Theodometershowsthetotaldis-

tancethevehiclehasbeenridden.This

metercannotbereset.

NOTE

Thedataismaintainedevenifthe

batteryisdisconnected.

Whenthefigurescometo999999,

theyarestoppedandlocked.

TripMeter-

Thetripmetersshowthedistancein

kilometerstraveledsincetheywerelast

resettozero.

TRIPA:0.0 999.9

TRIPB:0.0 9999.9

Toresetthetripmeter:

"

Pushthe MODE! buttontodisplay

thetripmeterAorB.

"

Pushthe RESET! buttonandholdit

in.

"

Aftertwoseconds,thefiguredisplay

turnsto0.0,andthenstartscounting

whenthevehicleisoperated.The

metercountsuntilitisnextreset.

Free Download

20 GENERALINFORMATION

NOTE

Thedataismaintainedbytheback

-uppoweriftheignitionkeyisturned

off.

Whenthetripmeterisresetwhilethe

vehicleisstopped,itstartscounting

assoonasthevehiclestartsmoving.

Whenthetripmeterreaches999.9

(TRIPA)or9999.9(TRIPB)while

running,themetersresetto0.0and

continuescounting.

Whenthebatteryisdisconnected,

themeterdisplayresetsto0.0.

www.ClassicCycles.org

GENERALINFORMATION 21

Warning/IndicatorLights:

:Thefuellevelwarninglightin

thetachometergoesonand FUEL!

flashesintheLCDwhenonly3.5L

(0.9USgal)offuelremains.Refuelat

theearliestopportunitywhenthefuel

levelwarninglightgoesonand FUEL!

flashes.

A.FuelLevelWarningLight

B.Flash

NOTE

WhenpushingtheMODEbutton

while FUEL! isdisplayed,thedis-

playcanbeshiftedtoodometer,trip

meter,orclockmode.

N:Whenthetransmissionisinneutral,

theneutralindicatorlightislit.

:Whentheheadlightisonhigh

beam,thehighbeamindicatorlightis

lit.

:Whentheturnsignalswitchis

pushedtotheleftorright,thecor-

respondingturnsignalindicatorlight

flashes.

Free Download

22 GENERALINFORMATION

:Theoilpressurewarninglight

goesonwhenevertheoilpressureis

dangerouslylowortheignitionkeyis

intheONpositionwiththeenginenot

running,andgoesoffwhentheengine

oilpressureishighenough.Referto

theMaintenanceandAdjustmentchap-

terformoredetailedengineoilinforma-

tion.

FI: Thefuelinjection(FI)indicatorlight

inthetachometergoesonwhentheig-

nitionkeyisturnedto ON! andgoesoff

soonafterensuringthatitscircuitfunc-

tionsproperly.Theindicatorlightalso

goesonwheneverthetroublesoccur

indigitalfuelinjectionsystem(DFI).If

theindicatorlightcomeson,havethe

DFIsystemcheckedbyanauthorized

Kawasakidealer,

Whentheindicatorlightflashes,first

turntheignitionkeyto OFF! andthen

backto ON!.

:Thecoolanttemperaturewarning

lightinthespeedometergoesonwhen-

everthecoolanttemperaturerisesto

115°C(239°F)whenthemotorcycleis

inoperation.Thiswarnstheoperator

thatthecoolanttemperatureistoohigh.

Ifthewarninglightgoeson,stopthe

engineandcheckthecoolantlevelin

thereservetankaftertheenginecools

down.

CAUTION

Donotlettheenginecontinue

runningwhenthewarninglight

flashes.Prolongedengineoper-

ationwillresultinseveredam-

agefromoverheating.

(FormodelsequippedwithABS)

:TheABS(Anti-lockBrakeSys-

tem)indicatorlightinthetachometer

comesonwhentheignitionswitchis

www.ClassicCycles.org

Page is loading ...

Kawasaki ER-6f ABS 2013, ER-6f 2013 Owner's manual

Related papers

Other documents