Kawasaki ER-6f ABS 2013 Owner's manual

ER-6f

ER-6f ABS

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Wheneveryouseethesymbols

shownbelow,heedtheirinstructions!

Alwaysfollowsafeoperatingandmain-

tenancepractices.

WARNING

Thiswarningsymbolidentifies

specialinstructionsorproce-

dureswhich,ifnotcorrectlyfol-

lowed,couldresultinpersonal

injury,orlossoflife.

CAUTION

Thiscautionsymbolidentifies

specialinstructionsorproce-

dureswhich,ifnotstrictlyob-

served,couldresultindamage

toordestructionofequipment.

NOTE

Thisnotesymbolindicatespointsof

particularinterestformoreefficient

andconvenientoperation.

NOTICE

THISPRODUCTHASBEEN

MANUFACTUREDFORUSEINA

REASONABLEANDPRUDENT

MANNERBYAQUALIFIEDOP-

ERATORANDASAVEHICLE

ONLY.

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FOREWORD

CongratulationsonyourpurchaseofanewKawasakimotorcycle.Yournewmo-

torcycleistheproductofKawasaki sadvancedengineering,exhaustivetesting,

andcontinuousstrivingforsuperiorreliability,safetyandperformance.

PleasereadthisOwner sManualcarefullybeforeriding sothatyouwillbe

thoroughlyfamiliarwiththeproperoperationofyourmotorcycle scontrols,itsfea-

tures,capabilities,andlimitations.Thismanualoffersmanysaferidingtips,butits

purposeisnottoprovideinstructioninallthetechniquesandskillsrequiredtoride

amotorcyclesafely.Kawasakistronglyrecommendsthatalloperatorsofthisvehi-

cleenrollinamotorcycleridertrainingprogramtoattainawarenessofthemental

andphysicalrequirementsnecessaryforsafemotorcycleoperation.

Toensurealong,trouble-freelifeforyourmotorcycle,giveitthepropercareand

maintenancedescribedinthismanual.Forthosewhowouldlikemoredetailedin-

formationontheirKawasakiMotorcycle,aServiceManualisavailableforpurchase

fromanyauthorizedKawasakimotorcycledealer.TheServiceManualcontainsde-

taileddisassemblyandmaintenanceinformation.Thosewhoplantodotheirown

workshould,ofcourse,becompetentmechanicsandpossessthespecialtools

describedintheServiceManual.

KeepthisOwner sManualaboardyourmotorcycleatalltimessothatyoucan

refertoitwheneveryouneedinformation.

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TABLEOFCONTENTS

SPECIFICATIONS ...............................8

LOCATIONOFPARTS .......................12

GENERALINFORMATION.................15

MeterInstruments............................15

SpeedometerandTachometer:....16

LCD(Clock,Odometer,Trip

Meters):.....................................17

Warning/IndicatorLights:..............21

Key...................................................23

IgnitionSwitch/SteeringLock...........24

RightHandlebarSwitches................25

EngineStopSwitch:.....................25

StarterButton:..............................26

LeftHandlebarSwitches..................27

DimmerSwitch:............................27

TurnSignalSwitch:.......................28

HornButton:.................................28

PassingButton:............................28

HazardSwitch:.............................28

Brake/ClutchLeverAdjusters...........29

FuelTankCap..................................30

FuelTank.........................................31

FuelRequirement:........................32

Stand................................................33

SeatLock.........................................34

HelmetHoldingCable......................36

ToolKit/U-Shapedlock

Compartment................................37

TyingHooks.....................................38

BREAK-IN ...........................................39

HOWTORIDETHEMOTORCYCLE .41

StartingtheEngine..........................41

JumpStarting...................................43

MovingOff........................................45

ShiftingGears..................................46

Braking.............................................47

Anti-lockBrakeSystem(ABS)for

modelsequippedwithABS...........49

ABSIndicatorLight:......................50

StoppingtheEngine.........................51

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StoppingtheMotorcycleinan

Emergency...................................52

Parking.............................................53

CatalyticConverter...........................54

SAFEOPERATION .............................56

DailySafetyChecks.........................56

AdditionalConsiderationsforHigh

SpeedOperation..........................58

MAINTENANCEANDADJUSTMENT 60

PeriodicMaintenanceChart.............61

EngineOil........................................70

CoolingSystem................................75

SparkPlugs......................................80

KawasakiCleanAirSystem.............82

ValveClearance...............................83

AirCleaner.......................................83

ThrottleControlSystem...................84

EngineVacuumSynchronization.....86

IdleSpeed........................................86

Clutch...............................................88

DriveChain......................................90

Brakes..............................................98

BrakeLightSwitches........................102

FrontFork.........................................104

RearShockAbsorbers.....................105

Wheels.............................................107

Battery..............................................112

HeadlightBeam................................117

RearTurnSignalLight.....................119

Fuses...............................................119

CleaningYourMotorcycle................121

STORAGE...........................................126

ENVIRONMENTALPROTECTION.....129

LOCATIONOFLABELS.....................130

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8 SPECIFICATIONS

SPECIFICATIONS

PERFORMANCE

MaximumHorsepower 53kW(72PS)@8500r/min(rpm)

MaximumTorque

66N·m(6.7kgf·m,48.7ft·lb)

@7000r/min(rpm)

MinimumTurningRadius 2.7m(106.3in.)

DIMENSIO

NS

OverallLength 2105mm(82.87in.)

Overall

Width

760mm(2

9.92in.)

OverallHeight 1210mm(47.64in.)

Wheelbase

1410mm(

55.51in.)

RoadClearance 145mm(5.71in.)

DryWeight

(A)178kg(

392lb)

(B)182kg(401lb)

ENGINE

Type

DOHC,4-valve,2-cylinder,4-stroke,liquid-cooled

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SPECIFICATIONS 9

Displacement649cm

3

(39.6cuin.)

BorexStroke83x60mm(3.27x2.36in.)

CompressionRatio11.3:1

StartingSystemElectricstarter

CylinderNumberingMethodLefttoright,1-2

FiringOrder1-2

CarburetionSystemFi(FuelInjection)

IgnitionSystemBatteryandcoil(transistorizedignition)

IgnitionTiming10°BTDC@1300r/min(rpm)

(Electronicallyadvanced)35°BTDC@4800r/min(rpm)

SparkPlugsNGKCR9EIA-9

LubricationSystemForcedlubrication(semi-drysump)

EngineOilType:APISE,SForSG

APISH,SJorSLwithJASOMA

SAE10W-40

Capacity:2.4L(2.5USqt)

CoolantCapacity1.2L(1.3USqt)

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10 SPECIFICATIONS

TRANSMISSION

TransmissionType6-speed,returnshift

ClutchTypeWet,multidisc

DrivingSystemChaindrive

PrimaryReductionRatio2.095(88/42)

FinalReductionRatio3.067(46/15)

OverallDriveRatio5.473(Topgear)

GearRatio1st2.438(39/16)

2nd1.714(36/21)

3rd1.333(32/24)

4th1.111(30/27)

5th0.966(28/29)

6th0.852(23/27)

FRAME

Castor25°

Trail106mm(4.2in.)

TireSize:Front120/70ZR17M/C(58W)Tubeless

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SPECIFICATIONS 11

Rear160/60ZR17M/C(69W)Tubeless

RimSize:Front17×3.50

Rear17×4.50

FuelTankCapacity15.5L(4.1USgal)

ELECTRICALEQUIPMENT

Battery12V10Ah

Headlight12V55W/55W(Hi/Lo)

Tail/BrakeLight12V5/21W

(A):EX650A

(B):EX650B

Specificationssubjecttochangewithoutnotice,andmaynotapplytoeverycountry.

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12 LOCATIONOFPARTS

LOCATIONOFPARTS

1.ClutchLever

2.LeftHandlebarSwitches

3.MeterInstruments

4.BrakeFluidReservoir(Front)

5.RightHandlebarSwitches

6.FrontBrakeLever

7.ThrottleGrip

8.IgnitionSwitch/SteeringLock

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LOCATIONOFPARTS 13

9.Wheel

10.TurnSignalLight

11.Headlight

12.SparkPlugs

13.AirCleaner

14.MainFuse

15.Battery

16.Seat

17.ToolKit/Storage

Compartments

18.HelmetHoldingCable

19.TyingHooks

20.SeatLock

21.FrontFork

22.BrakeDisc

23.BrakeCaliper

24.ShiftPedal

25.SideStand

26.DriveChain

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14 LOCATIONOFPARTS

27.LicensePlateLight

28.Tail/BrakeLight

29.BrakeFluidReservoir

(Rear)

30.FuelTank

31.FuelTankCap

32.Muffler

33.RearBrakeLight

Switch

34.RearBrakePedal

35.OilLevelGauge

36.RearShockAbsorber

37.ReboundDamping

ForceAdjuster

38.IdleAdjustingScrew

39.CoolantReserveTank

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GENERALINFORMATION 15

GENERALINFORMATION

MeterInstruments

A.Speedometer

B.LeftTurnSignalIndicator

Light

C.Tachometer

D.RedZone

E.RightTurnSignalIndicator

Light

F.HighBeamIndicatorLight

G.NeutralIndicatorLight

H.OilPressureWarningLight

I.RESETButton

J.FIIndicatorLight

K.ABSIndicatorLight(model

withABS)

L.FuelLevelWarningLight

M.MODEButton

N.CoolantTemperature

WarningLight

O.LCDDisplay(Clock,Trip

MeterA/B,Odometer)

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16 GENERALINFORMATION

SpeedometerandTachometer:

Thespeedometershowsthespeed

ofthevehicle.

Thetachometershowstheengine

speedinrevolutionsperminute(r/min,

rpm).Ontherightsideofthetachome-

terfaceisaportioncalledthe"red

zone".Enginer/min(rpm)inthe

redzoneisabovemaximumrecom-

mendedenginespeedandisalso

abovetherangeforgoodperformance.

Whenignitionkeyisturnedto ON!,

thespeedometerandtachometernee-

dlesmomentarilypointtotheirlast

readingstochecktheiroperation.Ifthe

speedometerandtachometerneedles

donotoperatecorrectly,havethem

inspectedbyanauthorizedKawasaki

dealer.

CAUTION

Enginer/min(rpm)shouldnot

beallowedtoentertheredzone;

operationintheredzonewill

overstresstheengineandmay

causeseriousenginedamage.

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GENERALINFORMATION 17

LCD(Clock,Odometer,TripMeters):

Thespeedometerfacecontainsthe

LCD(LiquidCrystalDisplay).Pushing

theMODEbutton,shiftsthedisplay

throughthefollowingfourmodes:

Clock,Odometer,TripmeterA/B.

Whentheignitionkeyisturnedto ON!,

alltheLCDsegmentsaredisplayedfor

threeseconds,thentheclockorme-

ters,dependingonthemodeselected,

willoperatenormallyonthemodese-

lected.

A.Clock

B.Odometer

C.TripMeterA

D.TripMeterB

E.PushMODEButton

NOTE

Forsafeoperationdonotpressthe

MODEbuttonwhileriding.

Clock-

Toadjustthehoursandminutes:

"

Turntheignitionkeyto"ON".

"

Pushthe"MODE"buttontodisplay

theclock.

"

Pushthe"RESET"buttonformore

thantwoseconds.Boththehourand

minutedisplaysstartflashing.

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18 GENERALINFORMATION

"

Pushthe"RESET"button.The

hourdisplayonlyflashes.Push

the"MODE"buttontoadvancethe

hours.

"

Pushthe"RESET"button.The

hourdisplaystopsflashingandthe

minutedisplaystartsflashing.Push

the"MODE"buttontoadvancethe

minutes.

"

Pushthe"RESET"button.Boththe

hourandminutedisplaysstartflash-

ingagain.

"

Pushthe"MODE"button.Thedis-

playsstopflashingandtheclock

startsworking.

NOTE

Pushingthe MODE! buttonmomen-

tarilyadvancesthehourorminute

stepbystep.Pushingandhold-

ingthebuttonadvancethehouror

minutecontinuously.

Theclockworksnormallyfromthe

back-uppowerwhiletheignition

switchisturnedoff.

Whenthebatteryisdisconnected,

theclockresetsto1:00andstarts

workingagainwhenthebatteryis

connected.

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GENERALINFORMATION 19

Odometer-

Theodometershowsthetotaldis-

tancethevehiclehasbeenridden.This

metercannotbereset.

NOTE

Thedataismaintainedevenifthe

batteryisdisconnected.

Whenthefigurescometo999999,

theyarestoppedandlocked.

TripMeter-

Thetripmetersshowthedistancein

kilometerstraveledsincetheywerelast

resettozero.

TRIPA:0.0 999.9

TRIPB:0.0 9999.9

Toresetthetripmeter:

"

Pushthe MODE! buttontodisplay

thetripmeterAorB.

"

Pushthe RESET! buttonandholdit

in.

"

Aftertwoseconds,thefiguredisplay

turnsto0.0,andthenstartscounting

whenthevehicleisoperated.The

metercountsuntilitisnextreset.

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20 GENERALINFORMATION

NOTE

Thedataismaintainedbytheback

-uppoweriftheignitionkeyisturned

off.

Whenthetripmeterisresetwhilethe

vehicleisstopped,itstartscounting

assoonasthevehiclestartsmoving.

Whenthetripmeterreaches999.9

(TRIPA)or9999.9(TRIPB)while

running,themetersresetto0.0and

continuescounting.

Whenthebatteryisdisconnected,

themeterdisplayresetsto0.0.

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GENERALINFORMATION 21

Warning/IndicatorLights:

:Thefuellevelwarninglightin

thetachometergoesonand FUEL!

flashesintheLCDwhenonly3.5L

(0.9USgal)offuelremains.Refuelat

theearliestopportunitywhenthefuel

levelwarninglightgoesonand FUEL!

flashes.

A.FuelLevelWarningLight

B.Flash

NOTE

WhenpushingtheMODEbutton

while FUEL! isdisplayed,thedis-

playcanbeshiftedtoodometer,trip

meter,orclockmode.

N:Whenthetransmissionisinneutral,

theneutralindicatorlightislit.

:Whentheheadlightisonhigh

beam,thehighbeamindicatorlightis

lit.

:Whentheturnsignalswitchis

pushedtotheleftorright,thecor-

respondingturnsignalindicatorlight

flashes.

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22 GENERALINFORMATION

:Theoilpressurewarninglight

goesonwhenevertheoilpressureis

dangerouslylowortheignitionkeyis

intheONpositionwiththeenginenot

running,andgoesoffwhentheengine

oilpressureishighenough.Referto

theMaintenanceandAdjustmentchap-

terformoredetailedengineoilinforma-

tion.

FI: Thefuelinjection(FI)indicatorlight

inthetachometergoesonwhentheig-

nitionkeyisturnedto ON! andgoesoff

soonafterensuringthatitscircuitfunc-

tionsproperly.Theindicatorlightalso

goesonwheneverthetroublesoccur

indigitalfuelinjectionsystem(DFI).If

theindicatorlightcomeson,havethe

DFIsystemcheckedbyanauthorized

Kawasakidealer,

Whentheindicatorlightflashes,first

turntheignitionkeyto OFF! andthen

backto ON!.

:Thecoolanttemperaturewarning

lightinthespeedometergoesonwhen-

everthecoolanttemperaturerisesto

115°C(239°F)whenthemotorcycleis

inoperation.Thiswarnstheoperator

thatthecoolanttemperatureistoohigh.

Ifthewarninglightgoeson,stopthe

engineandcheckthecoolantlevelin

thereservetankaftertheenginecools

down.

CAUTION

Donotlettheenginecontinue

runningwhenthewarninglight

flashes.Prolongedengineoper-

ationwillresultinseveredam-

agefromoverheating.

(FormodelsequippedwithABS)

:TheABS(Anti-lockBrakeSys-

tem)indicatorlightinthetachometer

comesonwhentheignitionswitchis

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