P/N 460906 Rev. B 5/2014 MASTERTEMP
™
125 Pool and Spa Heater Installation and User’s Guide
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Contents
(EATER)DENTIlCATION)NFORMATION().#ODE2EQUIREMENTS2EFERENCES ..................................................................................................... ii - iii
(EATER)DENTIlCATION)NFORMATION(). ............................................................................................................................................................. iii
Warnings and Safety Instructions / Consumer Information / General Specifications .............................................................................. iv - viii
Operating the Control Panel ..................................................................................................................................................... ix
Section 1. Operation Instructions......................................................................................................... 1
Operating Instructions / Basic System Operation ........................................................................................................................... 1
Heater HSI (Hot-Surface Ignition) Lighting/Operation .................................................................................................................... 1
Start-up and Operation / Before You Start ....................................................................................................................................... 1
Operating Instructions ....................................................................................................................................................................... 2
To Turn Off Gas to Appliance ............................................................................................................................................................ 2
Safety Controls: Air Flow Switch (AFS) / Water Pressure Switch / High Limit Devices ............................................................... 3
Operation of Ignition Module ............................................................................................................................................................. 4
Temperature Setting / Adjust The Maximum Temperature Set Point ............................................................................................. 4
Section 2. Installation Instructions....................................................................................................... 5
(EATER$ESCRIPTION ................................................................................................................................................................................ 5
3EQUENCEOF/PERATION ......................................................................................................................................................................... 5
0UTTINGTHE(EATERINTO3ERVICE .............................................................................................................................................................
3PECIlCATIONS .......................................................................................................................................................................................
0LUMBING#ONNECTIONS .......................................................................................................................................................................... 7
7ATER#ONNECTIONS ............................................................................................................................................................................... 7
Valves ...................................................................................................................................................................................................
Manual By-Pass ...................................................................................................................................................................................
Below Pool Installation .........................................................................................................................................................................
'AS#ONNECTIONS'AS,INE)NSTALLATION ..............................................................................................................................................
3EDIMENT4RAP$RIP,EG .......................................................................................................................................................................
4ESTING'AS,EAKSAND'AS0RESSURE ..................................................................................................................................................
)NLET'AS0RESSURE2EQUIREMENTS ........................................................................................................................................................
/UTDOOR)NSTALLATION(EATER#LEARANCES ............................................................................................................................................. 11 - 12
)NDOOR6ENTING'ENERAL2EQUIREMENTS(EATER#LEARANCES/UTSIDE6ENTCOVER2EMOVAL ........................................................ 13
#OMBUSTION!IR3UPPLY#ORROSIVE6APORSAND0OSSIBLE#AUSES ....................................................................................................
6ENT)NSTALLATION)NDOOR)NSTALLATIONOR/UTDOOR3HELTER6ERTICAL6ENTING ..................................................................................... 15-17
(ORIZONTALOR6ERTICAL6ENTING5SING3INGLE7ALL3TAINLESS'AS6ENT ...........................................................................................
#ONNECTING3INGLE7ALL3TAINLESS3TEEL6ENTTOTHE(EATER ..............................................................................................................
(ORIZONTALOR6ERTICAL6ENTING&LEXIBLE$UCT&LEX6ENT .................................................................................................................. 21
#ONTROL0ANEL)NDEXING ......................................................................................................................................................................... 22
&INAL)NSTALLATION#HECK ........................................................................................................................................................................ 22
%LECTRICAL#ONNECTIONS .......................................................................................................................................................................... 23
&IREMANS3WITCH#ONNECTION2EMOTE#ONTROL#ONNECTIONS ................................................................................................................
(EATER7IRING$IAGRAM(EATER%LECTRICAL3CHEMATIC,ADDER$IAGRAM ...............................................................................................
Section 3. Troubleshooting.................................................................................................................... 27
)NITIAL4ROUBLESHOOTINGAND4ROUBLESHOOTING#HART ............................................................................................................................... 27
(EATER7ILL.OT&IRE4ROUBLESHOOTING!"#$ ................................................................................................................................
,%$$IAGNOSTICS!'3!&3(,3034HERMISTOR ............................................................................................................................. 32 - 33
"URNER(EAT%XCHANGER4ROUBLESHOOTING ...........................................................................................................................................
Section 4. Maintenance Instructions.................................................................................................... 35
#AREAND-AINTENANCE ......................................................................................................................................................................... 35
$E,IMITINGTHE(EATER .......................................................................................................................................................................... 35
0RESSURE2ELIEF6ALVE ........................................................................................................................................................................... 35
!FTER3TART5P ........................................................................................................................................................................................
#HECK7ATER&LOW ................................................................................................................................................................................
3PRING&ALL!UTUMNAND7INTER/PERATION .......................................................................................................................................
-AINTAINING0OOL4EMPERATURE%NERGY3AVING4IPS ............................................................................................................................ 37
#HEMICAL"ALANCE .................................................................................................................................................................................
2EPLACEMENT0ARTS ...............................................................................................................................................................................
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Contents