1
.
2
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3
AM 1000
INSTALLATION
SAFETY INSTRUCTIONS
WARNINGS
Place of installation and serial numbers (S/N):
Type:
Delivery date:
Place of installation:
S/N of Air handling unit:
This Manual must be read before installing
the Airmaster air handling unit. Following
this Manual will ensure this product is oper-
ated correctly.
The installation engineer is responsible for
ensuring that the unit is installed according
to current regulations and standards.
When installing the air handling unit in a room
with a re or stove drawing air from the room,
all applicable provisions must be observed.
The unit should not be installed in rooms with
abrasive particles or ammable or corrosive
gas in the air, in wet rooms or explosion-
protected rooms.
The unit should not be used without the
lters specied in the Operator’s Manual.
The manufacturer cannot be held liable for
damage arising from use or installing in
contravention of these instructions.
The manufacturer reserves the right to make
changes without notice. All values stated
are nominal values and can be aected by
local conditions.
Failure to observe the warnings indicated by
a danger symbol implies a risk of personal
injury or damage to property.
This manual relates to the Airmaster unit it
accompanies plus all equipment, and must
be given to and saved by the unit’s owner.
All necessary data and guides to network
integration can be downloaded from www.
airmaster-as.com.
Service covers may not be opened without
rst disconnecting the unit’s power supply
and preventing use.
The unit may not be started up until all service
covers and grates on duct connections have
been installed.
Table of Contents
1. General Information .......................................................................................................................................5
2. Technical Specications ................................................................................................................................6
3. Installation ......................................................................................................................................................6
3.1. Positioning of the Air Handling Unit ........................................................................................................................................................6
3.2. Wall Frame and Duct Holes .......................................................................................................................................................................... 7
3.3. Air Handling Unit .............................................................................................................................................................................................. 9
3.4. Ducts and Grilles ............................................................................................................................................................................................. 14
3.5. Roof Cap ............................................................................................................................................................................................................. 14
3.6. Sealing the Gaps Around Ducts ...............................................................................................................................................................14
3.7. Fitting of Panels .............................................................................................................................................................................................15
3.8. Installation Check ...........................................................................................................................................................................................15
Appendix 1 Dimensional Drawings ..................................................................................................................16
AM 1000 HH T ................................................................................................................................................................................................................16
AM 1000 HH B ................................................................................................................................................................................................................ 17
AM 1000 HH DIDE .........................................................................................................................................................................................................18
AM 1000 HS2 T ..............................................................................................................................................................................................................19
AM 1000 VV T ............................................................................................................................................................................................................... 20
AM 1000 VV B ................................................................................................................................................................................................................21
AM 1000 VV DE ............................................................................................................................................................................................................ 22
AM 1000 VS1 B ............................................................................................................................................................................................................. 23
AM 1000 S1S2 B ........................................................................................................................................................................................................... 24
Model Versions AM 1000 .......................................................................................................................................................................................... 25
Version DI ......................................................................................................................................................................................................... 26
Version DE ........................................................................................................................................................................................................ 26
Version DIDE .................................................................................................................................................................................................... 26
Version HREHRE ............................................................................................................................................................................................ 26
Version S1RES2RE ........................................................................................................................................................................................ 26
Holes to be Drilled for Air Ducts (VV, VH, VS1, VS2) .......................................................................................................................................27
3
4
5
1. General Information
Scope of Delivery:
The Airmaster air handling unit is packed on one pallet.
The delivery depends on the costumers order.
Please check the delivery before installation. The most
important parts are shown below. The scope of delivery
can be seen from the delivery note.
1. Airmaster air handling unit (4 sections)
2. Wall / Ceiling frame
3. 3-split service cover
4. Panel set (a set consists of one to three long
panels and double that number of short panels)
5. Control panel
Airlinq Viva Airlinq Orbit
or
6. Carbon dioxide (CO
2
) sensor (optional)
7. Motion sensor (PIR sensor) (optional)
8. Set of pipes (optional)
9. Grilles (optional)
10. Operator’s Manual (for programming) and
Mounting Instructions and Installation Manual
(for installation);
to be handed over to the owner!
6
kg 292,5
kg 5,5
kg 136
kg 42
kg 39
kg 25
kg 31
kg 14
RAL 9010
RAL 7024
mm
2. Technical Specications
AM 1000
Weight, Standard unit
Weight, wall frame
Weight, centre module
Weight, left module
Weight, right module
Weight, front module
Weight, service cover, set
Weight, standard panel (3 set)
Colour, Panel
Colour, Case
Dimensions
See “Appendix 1 Dimensional Drawings”
3. Installation
NB! The installation engineer is responsible for ensur-
ing that the Airmaster air handling unit is properly
secured in a horizontal position.
NB! The installation engineer is responsible for ensur-
ing that any existing functions in the wall/ceiling (e.g.
vapour barrier) are restored and fully functional once
the unit has been installed.
NB! Read this section “Installation” fully before start-
ing installation!
NB! The wall to which the unit is tted must have an
even surface. If the surface is too uneven, tting of the
frame may be out of true. This may lead to leaks and
an increased noise level during operation of the unit.
3.1. Positioning of the Air Handling
Unit
The diagram below shows the most important dimensions
relating to the positioning of the unit.
B
A
C
C
E
F
D
G
A: Extraction
B: Distance from ceiling: Max. 50 mm
C: Min. distance from wall: 1.5 m
D: External CO
2
sensor
E: Approximately 1 m
F: Approximately 2 m
G: Free space for maintenance work min. 0.66 m
NB! The CO
2
sensor must not be tted close to a window
or door.
NB! Smoke detectors must not be too close to the inlet
air ow and extract air ow.
7
3.2. Wall Frame and Duct Holes
NB! It is recommended that the duct holes be drilled
10-15 mm larger than indicated on the drawings as
this will allow for subsequent insulation, will prevent
direct contact with the wall, and will allow for a vapour
barrier etc. to be restored.
A rubber diaphragm for restoration of the function
of the vapour barrier is optional available and can be
delivered by Airmaster.
Important! Duct holes in the wall must have an outward
downward gradient of 1-2% to prevent heavy rain
from entering the unit.
NB! The holes for the roof ducts must be made oval to
be able to install the unit. “Appendix 1 Dimensional
drawings”.
NB! We would point out that the wall to which the unit
is tted must have an even surface. If the surface is
too uneven, tting of the frame may be out of true.
8
Ø325mm
Ø426mm
NB! The unit has to be leveled into a horizontal position.
1. Hold the wall frame against the wall.
2. Mark all holes, top edge and left edge of wall frame
on wall. Trial t the wall frame if necessary.
3.
Mark the holes for the ducts according to “Appendix
1 Dimensional Drawings”.
4. Drill all marked holes.
NB! The drilling of holes, size of the holes and materials
used for tting depend on the wall material and the
unit.
5. Fit the wall frame.
NB! Wall ducts have to be drilled from both sides of the
wall. You have to install reduction parts from Ø400
to Ø315.
9
3.3. Air Handling Unit
NB! The unit has to be leveled into a horizontal position.
1. Lift the centre section up to the wall frame, using
appropriate lifting equipment.
NB! When lifting the section a protective underlay must
be placed beneath the section to prevent scratches to
the section. This underlay may for example be strong,
clean cardboard or equivalent.
NB! Avoid damaging the prole in the middle of the
centre section.
2. Push the section against the wall frame and screw
securely to the frame using the bolts provided.
3. Mark and drill holes for the ceiling brackets.
NB! The drilling of holes, size of the holes and materials
used for tting depend on the ceiling material and
the unit.
4. Fasten the ceiling brackets to the ceiling.
10
1
2
1
2
1
2
5. Ensure section is horizontal.
6. Attach the section to the ceiling brackets.
7.
Lift the left section using appropriate lifting equip-
ment to the centre section.
NB! When lifting the section a protective underlay must
be placed beneath the section to prevent scratches to
the section. This underlay may for example be strong,
clean cardboard or equivalent.
8.
Push the section on to the bracket on the centre
section.
9. Fasten the section to the centre section. Two bolts
are mounted in the left section and three screws
are supplied loose with the sections.
10.
Lift the right section using appropriate lifting
equipment to the centre section.
NB! When lifting the section a protective underlay must
be placed beneath the section to prevent scratches to
the section. This underlay may for example be strong,
clean cardboard or equivalent.
11.
Push the section on to the bracket on the centre
section.
12. Fasten the section to the centre section. Two bolts
are mounted in the left section and two screws are
supplied loose with the sections.
11
Output 1
Options:
J20
Output 2
J21
"J21"
"J20"
"CR-ED"
"CR-SD"
J25
"J25"
1
1
2
2
1
2
1
2
13. Loosen and lower the sliding rails on the section.
14.
Un-screw the base plate containing the control
box on the centre section. Save the screws for use
in next step.
15. Turn the plate 180 ° anti-clockwise and mount the
plate on to the lowered sliding rails.
16.
Connect the right and left section wires and secure
them at the control box.
17. Lift the base plate to its top position and secure it.
18.
Lift the front section using appropriate lifting
equipment to the centre section.
NB! When lifting the section a protective underlay must
be placed beneath the section to prevent scratches to
the section. This underlay may for example be strong,
clean cardboard or equivalent.
19.
Push the section on to the bracket on the centre
section until it clicks.
20.
Fasten the section to the left and the right sections.
Two bolts for the left section and two screws for
the right section.
12
Option:
Option:
Option:
J26
GND
J24
J23
J22
"J22"
"J26"
"GND"
"J24"
"J23"
2
1
3
4
5
1
1
2
1
2
21.
Loosen the base plate containing the control box
and lower it to its bottom position.
22. Connect the front section wires (J22, J23, J26, GND)
and secure them at the control box.
23. Connect the front section wire (J24) and secure it
at the left section.
24. Lead the condensate drain hose (1) (option) above
the control box (2), through the cable strip (3) to
the side of the right section of the air handling unit.
NB! Do not bend the condensate drain hose!
25.
Lead the condensate drain hose out of the front
section at the right top corner.
26.
Pull the condensate drain hose (1) through the right
section of the air handling unit.
NB! Do not bend the condensate drain hose!
27.
Use the hose connector (4) and the condensate
drain hose with 8mm/12mm diameter (5) (internal/
external diameter) to pull the condensate drain
hose to the wastewater system. See the manual
“Installation”.
28. Lift the base plate to its top position and secure it.
13
3
3
3
3
3
1
2
29. Lift the service covers to the centre section one at
a time using appropriate lifting equipment. Hang
the service cover slanted on to the prole, push
the service cover up against the unit and fasten it
with the three screws supplied.
NB! When lifting the cover a protective underlay must
be placed beneath the cover to prevent scratches to
the section. This underlay may for example be strong,
clean cardboard or equivalent.
30.
Lift the side covers to the centre covers one at a
time using appropriate lifting equipment. Hang the
service cover slanted on to the side cover, push it
up against the unit and close it.
NB! When lifting the cover a protective underlay must
be placed beneath the cover to prevent scratches to
the section. This underlay may for example be strong,
clean cardboard or equivalent.
Note the type, date supplied, place of installation and serial
numbers (S/N) of the air handling unit on page 2 of both
the Mounting Instructions, the Installation Manual and the
Operator’s Manual.
14
3.4. Ducts and Grilles
The materials needed and method of tting the ducting
depend on the unit, the options chosen and the customer’s
order.
For this reason, we can provide only general instructions
for tting the ducts.
The length of the ducting is calculated on the basis of the
thickness of the wall/dimensions of the roof.
NB! At the AM 1000 (Versions H, S1, S2) you have to
use Ø400 wall grilles and reduction pieces Ø400 to
Ø315 inside the wall.
NB! Please note that the duct holes in the wall must
have an outward downward gradient of 1-2% to
prevent heavy rain from entering the unit.
NB! The supply air grille for unit versions S1 and S2
should be installed with the slats facing down and
the exhaust air grille with vertical slats facing right.
NB! Exhaust air ducts and supply air ducts must be
insulated against condensation on the ducts, if they
are within the building envelope. The extract air
ducts and inlet air ducts must be insulated against
temperature loss and condensation forming inside
the ducts if they are mounted outside the building
envelope, or run through an unheated room.
NB! Condensation and heat insulation should be
performed according to standards and rules in eect.
NB! Fire requirements according to standards and
rules in eect must be observed.
NB! The installation of ventilation ducts should be
performed according to standards and rules in eect.
NB! Exhaust air ducts and supply air ducts must be
insulated against noise if they are visible.
Finally, t a suitable circular grille with the slats pointing
downwards on the outside of the outer wall or a roof cap
up on the roof.
To avoid an increase in noise level, it is important that the
ducts should not get twisted or compressed against the
supply air spigot and the exhaust air spigot of the unit.
NB! Remember to seal around the penetrations. See
section “Sealing the Gaps Around Ducts”.
3.5. Roof Cap
2
3
1
Fit roof caps on the roof to nish o the installation of
exhaust and supply through a roof. Installation will depend
on the roof construction (3). The illustration shows which
roof caps are for exhaust (1) and supply (2).
NB! Fire requirements for the installation of multiple
systems must be observed according to the standards
and rules in eect.
3.6. Sealing the Gaps Around Ducts
Sealing of the gaps around ducts is performed as shown
in the sectional drawing below.
1
2
3
4
5
2
5
4
Application of a seal (shown here on a model with wall
ducts) is important at the ducts (3) indside and the outside
edges (4) in order to prevent draughts between the unit
(1) and the wall/roof (2) as well as between the ducts (3)
and the wall/roof (2).
Sealing on the inside between the pipes (3) and the wall/
15
ceiling (2) can also be performed between the air handling
unit (1) and the wall/roof (2) at position (5) before tting
the air handling unit.
Depending on the condition of the wall/ceiling and the
dimensions of the air handling unit, a sealant that retains
elasticity over the long term or expanding sealing tape
can be used to obtain a exible seal. This material is to be
applied to the rear of the unit around the air connection
ttings, or at the side of the duct holes on the wall to even
out irregularities on the wall/ceiling.
3.7. Fitting of Panels
The panels must only be tted once the unit, complete
with all equipment, has been tted and connected, and
the functions of the unit thoroughly tested.
Press the panels to the clips on the unit until they attach
securely to the clips.
The perforated circles in the side and rear panels should
not be removed until required for ducted connections.
a: Left panel.
b: Rear panel.
c: Right panel.
D: Perforated section for extraction for DE version.
E: Perforated section for exhaust for H version.
F: Perforated section for intake for H version.
G: Perforated section for intake in S1 version or
exhaust in S1 and S2 versions.
H: Perforated section for intake for S2 version.
a
b
c
D
E
F
G
H
3.8. Installation Check
yes no
Serial number noted
Wall frame tted
Unit tted
Ceiling ttings attached
Ducts and grilles tted
Roof cap tted
Screws retightened
Panels tted
Name of installation engineer:
Comment:
A
A
B
3
8
6,7
4
1
5
2
9
B
1214
1244
2325
560
Ø315
Ø315
6
219
34
976
30
629
35
1160
35
466
579
14
70
260
330 330
240
90
14
397
36
87
45
87
41
250 66
42
156
1770
262
i
k
h
Appendix 1 - 16
Appendix 1 Dimensional Drawings
AM 1000 HH T
1 = Exhaust
2 = Supply
3 = Inlet
4 = Extract
5 = Wall frame / Ceiling frame
6 = Condensate drain
7 = Electrical Connections
8 = Ceiling brackets
9 = DELIVERY + RETURN
A
A
B
560
2295
2325
1214
1244
1199
Ø315
347
Ø315
6
1770
262
427
36
976
30
219
34
579
14
70
260
330 330
240
90
14
397
45
427
41
250 66
42
156
629
35
1160
35
466
i
k
h
2
5
6, 7
3
8
4
1
9
B
Appendix 1 - 17
AM 1000 HH B
1 = Exhaust
2 = Supply
3 = Inlet
4 = Extract
5 = Wall frame / Ceiling frame
6 = Condensate drain
7 = Electrical Connections
8 = Ceiling brackets
9 = DELIVERY + RETURN
A
Ø315
A
B
1214
1259
Ø315
560
2325
2370
Ø315
783
257
Ø315
6
257
579
14
70
260
330 330
240
90
14
397
976
30
629
35
1160
35
466
34
36
87
1162
219
45
87
41
250 66
42
156
1770
262
i
k
h
3
8
6, 7
2
5
1
4
9
B
Appendix 1 - 18
1 = Exhaust
2 = Supply
3 = Inlet
4 = Extract
5 = Wall frame / Ceiling frame
6 = Condensate drain
7 = Electrical Connections
8 = Ceiling brackets
9 = DELIVERY + RETURN
AM 1000 HH DIDE
A
A
B
3
6, 7
2
1
5
8
4
9
B
560
Ø315
2325
1214
1244
Ø315
6
782
36
87
257
34
579
14
70
260
330 330
240
90
14
397
976
30
629
35
1160
35
466
219
45
87
41
42
156
250 66
2008
262
i
h
Appendix 1 - 19
1 = Exhaust
2 = Supply
3 = Inlet
4 = Extract
5 = Wall frame / Ceiling frame
6 = Condensate drain
7 = Electrical Connections
8 = Ceiling brackets
AM 1000 HS2 T
9 = DELIVERY + RETURN
A
A
B
976
30
579
14
70
260
330 330
240
90
14
397
629
35
1160
35
466
87
36
34
251
45
87
41
42
156
250 66
h
1770
262
i
k
1214
1244
Ø 315
2325
560
Ø315
6
2
8
3
6, 7
5
4
1
9
B
Appendix 1 - 20
1 = Exhaust
2 = Supply
3 = Inlet
4 = Extract
5 = Wall frame / Ceiling frame
6 = Condensate drain
7 = Electrical Connections
8 = Ceiling brackets
N.B.: See section “Holes to be drilled for air ducts”.
AM 1000 VV T
9 = DELIVERY + RETURN
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