ix
TABLE OF CONTENTS
1. INTRODUCTION ..........................................................................................................................13
1.1. Reference Numbering Convention .............................................................................................. 14
2. SPECIFICATIONS AND APPROVALS.............................................................................................15
2.1. Specifications .......................................................................................................................... 15
2.1.1. M501-TRS Specifications .................................................................................................... 15
2.2. EPA Equivalency Designation .................................................................................................... 15
2.3. CE Mark Compliance ................................................................................................................ 16
3. GETTING STARTED ......................................................................................................................17
3.1. Unpacking the T102 ................................................................................................................. 17
3.2. Unpacking the M501-TRS ......................................................................................................... 17
3.2.1. M501-TRS Ventilation Clearance ......................................................................................... 17
3.3. Internal Layouts ...................................................................................................................... 19
3.4. T102 and M501-TRS Internal Pneumatic Flow ............................................................................. 20
3.5. Rear Panel Layout for the T102 & M501-TRS ............................................................................... 22
3.6. Initial Setup ............................................................................................................................ 23
3.6.1. Electrical Connections ........................................................................................................ 23
3.6.1.1. T102 Analog Output Connections .................................................................................. 23
3.6.1.2. M501-TRS Alarm Output Connections ............................................................................ 24
4. PNEUMATIC CONNECTIONS ........................................................................................................25
4.1.1.1. Connections with Internal Valve Options Installed ........................................................... 28
4.2. Initial Operation ...................................................................................................................... 30
4.2.1. Startup / Warm Up of the T102 .......................................................................................... 30
4.2.2. Functional Check of the T102 ............................................................................................. 30
4.2.3. Startup / Warm Up of the M501-TRS ................................................................................... 31
4.3. Initial Calibration ..................................................................................................................... 32
5. OPTIONAL HARDWARE AND SOFTWARE .....................................................................................33
5.1. Rack Mount Kits (Options 20a, 20b, 21, 22 & 81) ........................................................................ 33
5.2. Calibration Valves Options ........................................................................................................ 33
5.2.1. Zero/Span Valves (Option 50) & Internal Zero/Span Gas Generator (Option 51) ....................... 33
6. T102 OPERATING INSTRUCTIONS ..............................................................................................37
6.1.1. T102 Analog Output Signals ............................................................................................... 37
6.1.2. Setting the T102 Gas Measurement Mode ............................................................................ 38
6.2. SETUP – DIAG: Using the Diagnostics Functions .......................................................................... 38
6.2.1. T102 Analog I/O Configuration ........................................................................................... 38
6.2.2. T102 Test Channel Output ................................................................................................. 39
6.3. SETUP – COMM: Setting Up the T102’s Communication Ports ........................................................ 39
6.3.1. T102 ID Code ................................................................................................................... 39
6.3.2. T102 Ethernet Host Name .................................................................................................. 39
6.4. Remote Operation of the Analyzer ............................................................................................. 40
6.4.1. Control Inputs .................................................................................................................. 40
6.4.2. Using the T102 with a Hessen Protocol Network .................................................................... 41
6.4.2.1. T102 Hessen Protocol Gas ID List. ................................................................................ 41
6.4.2.2. Setting Hessen Protocol Status Flags ............................................................................ 42
7. M501-TRS OPERATING INSTRUCTIONS ......................................................................................43
7.1. Basic M501-TRS Controls .......................................................................................................... 43
7.2. To Display The Current Temperature .......................................................................................... 45
7.3. To Manually Adjust the Converter Oven Temperature ................................................................... 45
7.4. Autotune the Temperature Controller ......................................................................................... 46
7.4.1. Initiating the Autotune Process ........................................................................................... 46
7.4.2. Aborting the Autotune Process ............................................................................................ 47
7.5. M501TRS Alarm Relay Adjustment ............................................................................................. 47
8. CALIBRATION PROCEDURES .......................................................................................................49
8.1. T102 Calibration ...................................................................................................................... 49
8.2. M501-TRS Calibration .............................................................................................................. 49
9.1. Additional and Updated Maintenance Procedures ......................................................................... 53
9.1.1. Maintaining the SO
2
Scrubber ............................................................................................. 53
9.1.1.1. Predicting When to Replace the SO
2
Scrubber ................................................................ 53
9.1.1.2. Checking the Function of the SO
2
Scrubber .................................................................... 54