CURT 11403 Installation guide

Type
Installation guide
MAKE: STYLE:
40
WARNI NG: NEVER EXCEED YOUR VEHI CLE MANUFACTURER'S RECOMMENDED TOWI NG CAPACI TY
WEI GHT CARRYI NG:
INSTALLATI ON TI PS:
INSTALLATION REQUI RES:
VEHI CLE PHOTO:
HITCH I LLUSTRATI ON:
REPRESENTATI VE PHOTO
MAKE SURE YOUR HI TCH MATCHES
LEVEL OF DI FFI CULTY:
MODERATE
EASY MODERATE CHALLENGI NG
1. BEFORE YOU BEGIN I NSTALLATI ON, READ ALL
I NSTRUCTI ONS THOROUGHLY.
2. TO EASE I NSTALLATI ON, 2 PEOPLE MAY BE
REQUIRED.
3. USI NG PROPER TOOLS WI LL GREATLY I MPROVE
THE QUALITY OF THE I NSTALL AND REDUCE THE
TI ME REQUI RED.
4. NEED HELP OR HAVE SOME QUESTI ONS?
CALL TECHNI CAL SUPPORT AT 800.798.0813
Safety glasses should be
worn at all times w hile
installing this product
.
YEARS: 2015 CHRYSLER MODEL: 200 SEDAN
2,000
200
TRAI LER WEI GHT:
TONGUE WEI GHT:
11403 I NSTALLATI ON I NSTRUCTI ONS
LBS.
LBS.
WARNI NG:
WE RECOMMEND THE USE OF 18050 STABI LI ZI NG STRAPS FOR ALL NON-TRAI LER
( WHEEL-LESS) LOADS. PLEASE SEE THE CURT CATALOG OR VI SI T US ONLI NE AT
WWW.CURTMFG.COM FOR FURTHER I NFORMATI ON.
80 MI N.
MI N.
PRO I NSTALL TIME:
NOVICE I NSTALL TI ME:
I F YOU ARE HESI TANT TO UNDERTAKE
THI S TASK ON YOUR OWN, CONTACT AN AUTHORI ZED
CURT I NSTALLER FOR ADDI TI ONAL ASSISTANCE.
SCAN FOR
MORE INFO
PERIODICALLY CHECK THIS RECEIVER HITCH TO ENSURE ALL FASTENERS ARE TIGHT AND ALL STRUCTURAL COMPONENTS ARE SOUND
CURT Manufacturing LLC. warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective,
CURT Manufacturing LLC. may repair or replace the product at their option, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of this product
voids the warranty. CURT Manufacturing LLC.'s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or consequential loss or damage.
For more information log onto www curtmfg com & for helpful towing tips log onto www hitchinfo com
6/26/2014
SOCKET
7mm
8mm
10mm
13mm
SOCKET
3/ 4"
SCREW
DRI VERRATCHET
SOCKET
EXTENSI ON
6"
SAFETY
GLASSES
POWER
DRI LL
3/ 16"
DRI LL BI T
TORQUE
WRENCH
PART REMOVAL
TEMPORARY
PART REMOVAL
LOWER EXHAUST
FOR EASE OF INSTALL
RIVET REMOVAL
FISHWIRING REQUIRED
RIVET GUN
I NSTALLATI ON WALKTHROUGH:
For more information log onto www.curtmfg.com, & for helpful towing tips log onto www.hitchinfo.com
Parts List
DESCRIPTIONPART NUMBERQTYITEM
HEX FLANGE NUTHFN 1213, GR841
.250 x 1.00 x 3.00" SQUARE HOLE SPACERCM-SP642
CARRIAGE BOLT1/2-13 x 1 1/2, GR8
4
3
1/2" FISHWIRE1_2 FISHWIRE44
3/16" RIVET1110262845
1.) Remove corner plastic shield from each side of the vehicle
by using an 8mm socket to remove 3 bolts and a phillips
screwdriver to remove 1 nut (each side).
Set panels aside for reassembly.
2.) Note: Exhaust may need to be lowered for ease of exhaust
tip removal, but must be reinstalled before hitch attachment.
To lower exhaust, remove isolator brackets from frame
rails (2 brackets each side). Use a 13mm socket to
remove 4 bolts (each side) holding the brackets to the frame.
2
3
4
1
DESIGNED FOR USE
WITH BALLMOUNT #45521
DESIGNED FOR USE
WITH EURO BALLMOUNT
#45571 (1 7/8" BALL) AND
#45572 (2" BALL)
PASSENGER SIDE
FRAME RAIL
DRIVER SIDE
FRAME RAIL
FASCIA
MUFFLER
5
I NSTALLATI ON WALKTHROUGH:
For more information log onto ww w.curt mfg.com, & for helpful towing t ips log onto www.hitchinfo.com
3.) Remove exhaust tips by drilling out 1 rivet with a 3/16" drill
bit (each side). Remove 3 bolts that secure the tips from
each side with a 7mm socket.
Set exhaust tips aside for reassembly.
4.) Remove plastic fascia by drilling out rivets with a 3/16" drill
bit (each side). Remove 3 bolts from center fascia with a
10mm socket. Unclip fascia around exhaust outlets and
gently pull fascia away from the vehicle.
Set fascia aside for reassembly.
5.) If lowered, raise exhaust and secure back into position.
Remove square plug from frame access hole (both sides).
Remove tape covering the rear outboard mounting holes.
Fishwire 1/2" hardware through access holes and out
mounting holes (2 places each side).
6.) Raise hitch into position and secure with 1/2" flange nuts.
Note: Seam foam may need to be trimmed for proper
mounting hole alignment.
Torque all 1/2" hardware to 110 ft-lbs.
Square plugs can be reinserted into frame access holes.
I NSTALLATI ON WALKTHROUGH:
For more information log onto ww w.curt mfg.com, & for helpful towing t ips log onto www.hitchinfo.com
7.) Reinstall 2 exhaust tips, plastic fascia, and 2 plastic shields
using original vehicle hardware and provided rivets.
Installation Complete
GROSS LOAD CAPACITY WHEN USED AS A WEIGHT CARRYING HITCH: LBS. TRAILER WEIGHT & LBS. TONGUE WEIGHT.
* * * DO N OT E X CE ED V EH I CLE M AN U F ACT U RE R'S R ECOM M EN D ED T O WI N G C AP AC I T Y .* * *
WARNING: ALL NON-TRAILER LOADS APPLIED TO THIS PRODUCT MUST BE SUPPORTED BY 18050 STABILIZING STRAPS.
* * F AI L URE T O PR OP ER LY S U PPO RT N ON-T RAI LER LOADS W ILL V O I D P RODU CT WARRA N T Y * *
HAVING INSTALLATION QUESTIONS? CALL TECHNICAL SUPPORT AT 1-877-287-8634
HITCH WEIGHT: LBS.
INSTALL TIME
PROFESSIONAL: MINUTES
NOVICE (DIY): MINUTES
INSTALL NOTES:
PERI ODI CA LLY CH ECK T H I S RECEI V ER H I T CH T O ENSURE T H AT ALL FAST ENERS
ARE T I GHT AN D T H A T A LL ST R U CT U RAL COM PONENT S ARE SO U N D.
CURT Manufacturing LLC., warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser.
If the product is found to be defective, CURT Manufacturing LLC., may repair or replace the product, at their option, when the product is returned, prepaid,
with proof of purchase. Alteration to, misuse of, or improper installation of this product voids the warranty. CURT Manufacturing LLC.'s liability is limited to
repair or replacement of products found to be defective, and specifically excludes liability for incidental or consequential loss or damage.
2,000 200
32
40
CHRYSLER 200
6/26/2014
11403
80
PAGE 1 of 2
Scan
for more
information
Parts List
DESCRIPTIONPART NUMBERQTYITEM
HEX FLANGE NUTHFN 1213, GR8
41
.250 x 1.00 x 3.00" SQUARE HOLE SPACERCM-SP642
CARRIAGE BOLT1/2-13 x 1 1/2, GR843
1/2" FISHWIRE1_2 FISHWIRE44
3/16" RIVET111026284
5
2
3
4
1
DESIGNED FOR USE
WITH BALLMOUNT #45521
DESIGNED FOR USE WITH EURO BALLMOUNT
#45571 (1 7/8" BALL) AND #45572 (2" BALL)
PASSENGER SIDE
FRAME RAIL
DRIVER SIDE
FRAME RAIL
MUFFLER
FASCIA
- TEMPORARY PART REMOVAL
- LOWER EXHAUST
- RIVET REMOVAL
- FISHWIRING REQUIRED
TOOLS REQUIRED
7mm, 8mm, 10mm, 13mm SOCKETS
3/4" SOCKET
RATCHET
6" SOCKET EXTENSION
SCREWDRIVER
POWER DRILL
3/16" DRILL BIT
RIVET GUN
TORQUE WRENCH
5
HAVING INSTALLATION QUESTIONS? CALL TECHNICAL SUPPORT AT 1-877-287-8634
INSTALLATION STEPS
PERI OD I CAL LY CH ECK T HI S RECEI V ER HI T CH T O E NSU RE T HAT ALL FAST EN ERS
ARE T IGH T AN D T HAT ALL ST RU CT U RAL C OM PON EN TS A RE SOU N D.
CURT Manufacturing LLC., warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective,
CURT Manufacturing LLC., may repair or replace the product, at their option, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of this
product voids the warranty. CURT Manufacturing LLC.'s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or consequential
loss or damage.
CHRYSLER 200
6/26/2014
11403
PAGE 2 of 2
1.) Remove corner plastic shield from each side of the vehicle by using an 8mm socket to remove 3 bolts, and a
phillips screwdriver to remove 1 nut (each side).
2.) Note: Exhaust may need to be lowered for ease of exhaust tip removal, but must be reinstalled before hitch
attachment.
To lower exhaust, remove isolator brackets from frame rails (2 brackets each side). Use a 13mm socket to
remove 4 bolts (each side) holding the brackets to the frame.
3.) Remove exhaust tips by drilling out 1 rivet with a 3/16" drill bit (each side). Remove 3 bolts that secure the
tips from each side with a 7mm socket.
Set exhaust tips aside for reassembly.
4.) Remove plastic fascia by drilling out rivets with a 3/16" drill bit (each side). Remove 3 bolts from center fascia
with a 10mm socket. Unclip fascia around exhaust outlets and gently pull fascia away from the vehicle.
Set fascia aside for reassembly.
5.) If lowered, raise exhaust and secure back into position.
Remove square plug from frame access hole (both sides). Remove tape covering the rear outboard mounting
holes. Fishwire 1/2" hardware through access holes and out mounting holes (2 places each side).
6.) Raise hitch into position and secure with 1/2" flange nuts.
Note: Seam foam may need to be trimmed for proper mounting hole alignment.
Torque all 1/2" hardware to 110 ft-lbs.
Square plugs can be reinserted into frame access holes.
7.) Reinstall 2 exhaust tips, plastic fascia and 2 plastic shields using original hardware and provided rivets.
INSTALLED HITCH POSITION
FRAME RAIL
FASCIA
HITCH
MUFFLER
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CURT 11403 Installation guide

Type
Installation guide

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