AEM Performance Electronics
2205 126
th
Street Unit A, Hawthorne, CA. 90250
Phone: (310) 484-2322 Fax: (310) 484-0152
http://www.aemelectronics.com
Instruction Part Number: 10-5137 Rev 01
2010 AEM Performance Electronics
Part Number 30-5137
Analog Style 60 PSI Boost Pressure Gauge
NOTE: Faceplate Configuration Instructions Included on Separate Sheet
Figure 1. Wiring Schematic
AEM 60 PSI Boost Pressure Gauge Parts
1 x 35-5137 Pressure Gauge Assembly
1 x 30-2131-100 Pressure Sensor
1 x 35-4302 Install Kit (6 Butt Connectors)
1 x 10-5135 Installation Instructions
1 x 35-3411 8-Pin Power Harness
1 x 35-3412 3-Pin Sensor Harness
1 x 35-8529S Silver Bezel
1 x 35-8544W 60 PSI Boost Pressure Faceplate, White
1 x Faceplate Configuration Instructions
1 x Paper Clip Needle Removal Tool
Page 2
INSTALLATION
1. Disconnect the negative battery cable.
2. Secure the gauge in a 2 1/16
th
” (52MM) mounting hole with the supplied bracket.
3. Plug the 8-wire power harness into the mating connector on the back of the
gauge and connect the wires as shown in Figure 1. Note: the locating tabs on
the side of the connector should be nearest the center of the gauge.
4. Using the supplied hose adapter, boost tee, vacuum hose, and zip ties, connect
the sensor to a good engine manifold pressure source, downstream of the
throttle body.
5. Connect the sensor to the gauge using the 3-wire sensor cable. The single-row
connector connects to the back of the gauge. The locating tabs on the single-
row connector should be nearest the center of the gauge.
6. Reconnect the negative battery cable.
RED (Power)- Connect to a constant 12 volt power source utilizing a 5A fuse.
BLACK (Ground) – Connect to a clean power ground.
PINK (Switched Power) – Connect to a switched 12 volt power source utilizing a 5A
fuse.
GREY (Lighting Intensity) - Connect to instrument lighting circuit supply voltage.
*WHITE (Analog Output) - Connect to Analog + Input.
*BROWN (Analog Ground) - Connect to Analog – input. (Must be connected if Analog +
is used)
*optional – only needed if using the available differential analog output
Wiring notes:
RED - When wired as shown above, the gauge will park the needle against the
needle stop upon powering down. Alternatively, the RED wire can be connected to the
same location as the PINK wire. With the RED wire and the PINK wire connected to the
same switched power, the needle will remain at its current position upon powering
down. For both power connection methods, the needle will rotate to the parked position
before rotating to the value of the current operating condition upon powering up.
GREY – The GREY wire is used to control the lighting intensity of the gauge.
Maximum lighting intensity is achieved when the GREY wire is connected to 12 volts.
Minimum lighting intensity is achieved when the GREY wire is not connected. The
instrumentation illumination on many vehicles is controlled by varying the supply voltage
to the instrument panel lights. When the GREY wire is connected to the instrument
panel supply voltage, the intensity of the gauge is controlled by the dimmer switch on
the dash.
WHITE – The WHITE wire should be connected to the Analog + input on the
AEM EMS or the analog + input on a similar device.
BROWN – The BROWN wire should be connected to the Analog – input. If the
EMS or similar device does not have a – input, the BROWN wire should be connected
to a sensor ground. If no sensor ground is available, the BROWN wire should be
Page 3
connected to a power ground. Note: The BROWN wire must be connected in order
to get correct readings from the analog output.
Changing the Bezel and Faceplate
The gauge kit comes with the black bezel and black faceplate installed. However, the
kit also comes with a silver bezel and multiple faceplates. Instructions on how to
change the faceplate are included in the kit on a separate sheet of paper. To change
the bezel, orient the gauge so you are looking at the faceplate. Rotate the bezel
counter-clockwise to unscrew it from the gauge cup. The bezel, lens, and rubber
spacer are all removable. Reassemble the gauge as shown below in Figure 3. Note:
When reassembling the gauge, it may be necessary to apply a light amount of pressure
on the lens and spacer to keep the faceplate from rotating when reinstalling the bezel.
Do not over tighten the bezel when reassembling the gauge.
Backlighting
The AEM Boost Gauge has 7 different backlight colors available to the end user, which
closely match some of the more common factory dash panels: white, blue, green, red,
orange, light blue, and aqua. To change the backlight color, rotate the backlighting
switch using a small precision style screwdriver. The backlight switch is accessed
through the small hole in the back of the gauge.
Figure 3. Changing Bezels
BEZEL
LENS
RUBBER
SPACER
Page 4
Status Lights
The AEM Pressure gauge has two status lights, see Figure 4. The status light on the
left will flash if an out of range low voltage sensor error is detected. The status light on
the right will flash if an out of range high voltage sensor error is detected. In either
case, the needle will point straight downward to signify an error. See Table 1 for
corrective actions.
Status Light
Fault
Corrective Action
Left
Sensor Wiring and/or sensor
Make sure sensor is
connected, check for
broken wires
Right
Sensor and/or sensor wiring
Check for shorted
sensor wires, possible
overpressure condition
Figure 4. Backlighting Adjustment
Table 1. Error Codes
Figure 4. Illuminated Status Lights
ACCESS
PORT
Left
Status
Light
Right
Status
Light
Page 5
Analog Output
The analog output from the AEM 100 PSI Pressure gauge is a linear dc voltage signal
that varies from 0.5 Vdc at 0 psig (0 Bar) to 4.5 Vdc at 60 psig (4.1 Bar) over the
operating range of the gauge. The signal is used for sending information to a data
logger or an engine management system like the AEM EMS or F/IC. The transfer
function for pressure units in PSI is listed below.
Pressure (psi) = 15 x Voltage – 7.5
The transfer function for pressure units in bar is listed below.
Pressure (bar) = 1.03 x Voltage – 0.51
A list of output voltages and corresponding pressures is shown below in Table 1.
Voltage
Pressure
0.50
0.0
PSI
0.0
BAR
0.75
3.8
PSI
0.3
BAR
1.00
7.5
PSI
0.5
BAR
1.25
11.3
PSI
0.8
BAR
1.50
15.0
PSI
1.0
BAR
1.75
18.8
PSI
1.3
BAR
2.00
22.5
PSI
1.5
BAR
2.25
26.3
PSI
1.8
BAR
2.50
30.0
PSI
2.1
BAR
2.75
33.8
PSI
2.3
BAR
3.00
37.5
PSI
2.6
BAR
3.25
41.3
PSI
2.8
BAR
3.50
45.0
PSI
3.1
BAR
3.75
48.8
PSI
3.3
BAR
4.00
52.5
PSI
3.6
BAR
4.25
56.3
PSI
3.8
BAR
4.50
60.0
PSI
4.1
BAR
Connector Pinouts
The pinouts for the 3-pin sensor harness and 8-pin power harness are provided
below in Figure 6.
Figure 6. Harness Pinouts
Table 1. Analog Calibrations
Page 6
Specifications
Gauge
Supply Current
0.1 A
Differential Analog Outputs
1
Measuring Range
0 PSI – 60 PSI
0 Bar - 4.1 Bar
Operating Voltage (nominal)
8.5-15 volts dc
Harness & Connector Temp Limit:
105C
Notes
The sensor is a precision pressure measuring device and should not be subject to
mechanical or thermal shock or it may be damaged.
If further tuning help is needed be sure to visit the video gallery or performance
electronics forum at www.aemelectronics.com for comprehensive instructional videos
and information.
Replacement Components
35-3411 8-Pin Power Harness
35-3412 3-Pin Sensor Harness
35-2131-100 Pressure Sensor
12 MONTH LIMITED WARRANTY
Advanced Engine Management Inc. warrants to the consumer that all AEM High Performance products will be free from defects in
material and workmanship for a period of twelve (12) months from date of the original purchase. Products that fail within this 12-
month warranty period will be repaired or replaced at AEM’s option, when determined by AEM that the product failed due to defects
in material or workmanship. This warranty is limited to the repair or replacement of the AEM part. In no event shall this warranty
exceed the original purchase price of the AEM part nor shall AEM be responsible for special, incidental or consequential damages
or cost incurred due to the failure of this product. Warranty claims to AEM must be transportation prepaid and accompanied with
dated proof of purchase. This warranty applies only to the original purchaser of product and is non-transferable. All implied
warranties shall be limited in duration to the said 12 month warranty period. Improper use or installation, accident, abuse,
unauthorized repairs or alterations voids this warranty. AEM disclaims any liability for consequential damages due to breach of any
written or implied warranty on all products manufactured by AEM. Warranty returns will only be accepted by AEM when
accompanied by a valid Return Goods Authorization (RGA) number. Product must be received by AEM within 30 days of the date
the RGA is issued.
Please note that before AEM can issue an RGA for any product, it is first necessary for the installer or end user to contact the AEM
Performance Electronics tech line at 1-800-423-0046 to discuss the problem. Most issues can be resolved over the phone. Under
no circumstances should a system be returned or a RGA requested before the above process transpires.
Need additional help? Contact the AEM Performance Electronics tech department at
1-800-423-0046 or [email protected], or visit the AEM Performance Electronics
forum at http://forum.aempower.com/forum/
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