MODEL G0496
PROFESSIONAL ENGLISH
WHEEL
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
Table of Contents
INTRODUCTION ............................................................................................................................... 2
SECTION 1: SAFETY ....................................................................................................................... 5
SECTION 2: SETUP ......................................................................................................................... 8
SECTION 3: OPERATIONS ........................................................................................................... 12
SECTION 4: ACCESSORIES ......................................................................................................... 21
SECTION 5: MAINTENANCE......................................................................................................... 22
SECTION 6: SERVICE ................................................................................................................... 23
WARRANTY AND RETURNS ........................................................................................................ 26
INTRODUCTION
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Contact Info
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Manual Accuracy
Model G0496 (Mfg. since 5/06)
-3-
MODEL G0496 PROFESSIONAL ENGLISH WHEEL
8jhidbZgHZgk^XZ/*,%*)+".++(IdDgYZg8Vaa/-%%*'("),,,;Vm/-%%)(-"*.%&
MACHINE DATA
SHEET
Product Dimensions:
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Shipping Dimensions:
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Overall Dimensions:
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Main Specifications:
Construction
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Capacities
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Features
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Machine Data Sheet
machine data
sheet
Figure 1.
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
Figure 2.
Safety Instructions for Machinery
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
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5. WEAR PROPER APPAREL. 9D CDI
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6. NEVER OPERATE MACHINERY WHEN
TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi
ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#
1. READ ENTIRE MANUAL BEFORE
STARTING. DeZgVi^c\ bVX]^cZ WZ[dgZ
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2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan
]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ
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3. ALWAYS WEAR A NIOSH APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
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XVjhZhZkZgZgZhe^gVidgn^aacZhhZh#
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
SECTION 1: SAFETY
7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. BV`Z hjgZ
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8. KEEP CHILDREN/VISITORS AWAY.
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9. UNATTENDED OPERATION. AZVk^c\
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10. DO NOT USE IN DANGEROUS
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11. KEEP WORK AREA CLEAN AND WELL
LIGHTED. 8ajiiZgVcYYVg`h]VYdlhbVn
XVjhZVXX^YZcih#
12. USE A GROUNDED POWER SUPPLY
RATED FOR THE MACHINE AMPERAGE.
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X^gXj^i^cXgZVhZhg^h`d[[^gZ#
13.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY#BV`ZhjgZhl^iX]^h^c
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14. MAINTAIN MACHINERY WITH CARE.
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15. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
16. REMOVE CHUCK KEYS OR ADJUSTING
TOOLS. BV`Z V ]VW^i d[ cZkZg aZVk^c\
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17. DAMAGED MACHINERY.8]ZX`[dgW^cY"
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18. DO NOT FORCE MACHINERY. Ldg` Vi
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19. SECURE WORKPIECE. JhZ XaVbeh dg
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20. DO NOT OVERREACH.BV^ciV^c hiVW^a^in
VcY WVaVcXZ Vi Vaa i^bZh l]Zc deZgVi^c\
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21. MANY MACHINES CAN EJECT
WORKPIECES TOWARD OPERATOR.
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ldg`e^ZXZid`^X`WVX`#
22. STABLE MACHINE. BVX]^cZh i]Vi bdkZ
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23. CERTAIN DUST MAY BE HAZARDOUS
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24. EXPERIENCING DIFFICULTIES. >[ Vi
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Additional Safety for English Wheels
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
4. CRUSHING HAZARD
5. EXPERIENCING DIFFICULTIES.
1. METAL EDGES
2. HAND PROTECTION
3. PINCHING HAZARD
please immediately call Customer Service at
(570) 546-9663for advice.
Otherwise, filing a freight claim can be difficult.
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Unpacking
Setup Safety
SECTION 2: SETUP
The Model G0496 is a
heavy machine. DO NOT
over-exert yourself while
unpacking or moving
your machine—get assis-
tance.
Description Qty
Items Needed for
Setup
Inventory
Crate: Figure 3 Qty
A.
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
Figure 3.
Box 1: Figure 4 Qty
B.
C.
D.
Figure 4.
Box 2: Figure 5 Qty
E.
F.
G.
H.
I.
J.
K.
L.
Figure 5.
Figure 6.
Floor Load
Machine Data Sheet
Operating Clearances
Figure 6
Unsupervised children and
visitors inside your shop
could cause serious per-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated.
The upper and lower wheels are coated and
must be cleaned.
Site ConsiderationsCleanup
)+
'+
Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used to clean machinery.
DO NOT use gasoline or
petroleum products to
clean the machinery.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Lack of ventilation
while using these sol-
vents could cause seri-
ous personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
Moving & Placing
Base Unit
To place the English wheel in a permanent
location:
1.
The Model G0496 is a
heavy machine (388 lbs).
DO NOT over-exert your-
self while unpacking or
moving your machine—
get assistance.
Bolting to Concrete Floors
Figure 7
Figure 8
Mounting to Shop
Floor
Figure7
Figure8
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
CRUSHING HAZARD! Secure the English
wheel to the floor before operating.
Otherwise, it may become unstable and fall
over during operation.
Damage to your eyes, hands and feet could
result from using this machine without prop-
er protective gear. Always wear safety glass-
es, leather gloves, and steel toe footwear
when operating this machine.
Operation Safety
SECTION 3: OPERATIONS
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Overview
Basic Operations
To operate the English wheel:
1.
Note: Grit or dirt will mar your workpiece and
even damage the wheels.
Accessories Page 21
2.
Figure 9
Figure 9.
Note: Make sure the upper wheel bracket
and frame bracket edges are parallel so they
slide past each other when raising the upper
wheel bracket. If not, they may bind.
3.
5.
6.
7.
8.
Note: To reinsert a workpiece or insert anoth-
er workpiece of the same thickness, use the
quick release lever.
Replacing Wheels
CRUSHING HAZARD! Hold an upper wheel
securely when installing or removing it or
it may fall on your foot! Wear steel toe foot-
wear to protect your feet.
LACERATION HAZARD! Chamfer and deburr
sharp metal edges and wear leather gloves.
Sharp metal edges can cut your fingers.
Figure 10.
4.
Note: The button head cap screw on the cam
should rest against the bottom of the lower
wheel bracket as shown in Figure 10A
Figure 11.
To replace an upper wheel:
1.
2.
Figure 11.
3.
4.
5.
Note: Adjust the lower wheel height if you
have difficulty replacing the upper wheel.
To replace a lower wheel:
1.
2.
3.
Rotating Wheels
Figure 12, A
Figure 12, B
3.
4.
Figure 13.
To rotate the wheels:
1.
2.
Figure 12.
PINCHING HAZARD! Avoid placing fingers
in wheel path during operation.
5.
Figure 14
Figure 14.
6.
7.
8.
9.
Rolling Tips
Adjusting Lever
Tools Needed:
To adjust the quick release lever:
1. Figure 15
2.
Figure 15.
Zigzag Pattern
To use the zigzag tracking pattern:
1.
A
Figure 16
CAUTION:Move your hands out of the wheel
pathway so you do not pinch them!
Tracking Patterns
HiVgi
Hide
EVcZa
bdkZbZci
6
7
Figure 16.
EVcZa
bdkZbZci
6
7
Figure 18.
2.
3.
Figure 17
4.
Figure 18.
HiVgi
6
7
Hide
Figure 17.
7. B
Figure 21A
Star Pattern
Figure 22
Note: Avoid rolling directly over the center of the
workpiece, as too many passes could overstretch
the metal.
9^gZXi^dcidijgcldg`e^ZXZ
Figure 22.
BdkZ
eVcZa
Vadc\
o^\oV\h
;ZZY9^gZXi^dc
6
7
Figure 20.
Note: Try keeping the tracks close to each other.
6.
Figure 20
;^c^h]
;ZZY9^gZXi^dc
6
7
Figure 21.
5. Figure 19
6
7
Figure 19.
3.
Figure 25
Figure 24.
Staggered Stop Pattern
Note: It may help to draw lines on the workpiece
with a non-permanent marker so you can see
the outside, middle and inside lines more clearly.
Clean the wheels and workpiece when you are
finished.
To use the staggered stop pattern:
1.
Figure 23
Figure 23.
2.
Figure 24
4. Steps 1-3
Figure 26 & 27.
Figure 25.
Figure 26.
Figure 27.
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