Davey RVM10-7 Operating Instructions Manual

Davey
Brand
Davey
Model
RVM10-7
Type
Operating Instructions Manual
Installation and
Operating Instructions for
RVM Pump Sets
Please pass these instructions on to the operator of this equipment.
WARNING: Failure to follow these instructions and comply with all applicable
codes may cause serious bodily injury and/or property damage.
NOTE: Prior to installation remove the inlet and outlet pipe
transport plugs & associated seals from the suction and/or
discharge ports.
WARNING : The RVM system and associated pipework operate under pressure.
Under no circumstances should the RVM System or associated pipework be
disassembled unless the internal pressure of the unit has been relieved. Failure to
observe this warning will expose persons to the possibility of personal injury and
may also result in damage to the pump, pipework or other property.
2
CONTENTS
RVM SERIES PUMP SET COMPONENTS 3
RVM Water Pressure System 3
RVM Water Pressure System with Loss-Of-Prime Control Box 4
RVM Remote Start System with Loss-Of-Prime Control Box 5
PRESSURE SWITCH 6
TANK PRECHARGE 6
CHOOSING A SITE 6
POWER CONNECTION 6
PIPE CONNECTIONS 7
WHERE TO USE CHECK VALVES AND FOOT VALVES 7
ABRASIVE METALS 7
PRIMING AND OPERATION 7
MAINTENANCE 8
PRESSURE SETTINGS 8
CONTROL BOXES 9
Pump Controller Operation – Pressure Start 9
Pump Controller Operation – Remote Start 10
Pump Controller Operation – Manual/Automatic Start 11
Pressure Start Controller 240V – Connection Diagram 12
Pressure Start Controller 415V – Connection Diagram 13
Remote Start Controller 240V – Connection Diagram 14
Remote Start Controller 415V – Connection Diagram 15
Manual/Automatic Start Controller 240V – Connection Diagram 16
Manual/Automatic Start Controller 415V – Connection Diagram 17
TROUBLE SHOOTING CHECK LIST 18
TERMS AND CONDITIONS 20
Prior to using this pump you must ensure that:
 
 
 
 
 
 
 



3


Before installing your new pump set, please read all instructions carefully as failures caused by
incorrect installation or operation are not covered by the guarantee. Your VM Series pump is
designed to handle clean, clear water. It should not be used for any other purpose without specic
referral to Davey. The use of the pump to handle ammable, corrosive and other materials of a
hazardous nature is specically excluded. These instructions should be read in conjunction with the
VM Series Vertical Multistage Pump Operating & Installation Instructions.
RVM Series pump set components:
 
 
 
 
 
 
 
 
RVM WATER PRESSURE SYSTEM
1
4
5
6
7
8
3
2
4
RVM Series pump set components:
 
 
 
 
 
 
 
 
 

RVM WATER PRESSURE SYSTEM WITH LOSS-OF-PRIME CONTROL BOX
1
4
5
6
7
8
9
10
3
2
5
RVM Series pump set components:
 
 
 
 
 
 
 
RVM REMOTE START SYSTEM WITH LOSS-OF-PRIME CONTROL BOX


1
4
5
6
7
3
2
6
PRESSURE SWITCH







XMP12 Adjustments
cut-out (high) pressure


cut-in (low) pressure


9013GHG2 Adjustments
Cut-in Adjustment (range):




Cut-out Adjustment (differential):


TANK PRECHARGE


CHOOSING A SITE


Housing your Davey Pump:



POWER CONNECTION









ELECTRICAL POWER SURGE PROTECTION




B
A
WARNING: Some insects, such as small ants, nd electrical devices attractive for various reasons.
If your pump enclosure is susceptible to insect infestation you should implement a suitable pest
control plan.
The electrical connections and checks must be made by a qualied electrician and comply with
applicable local standards.

7





PIPE CONNECTIONS
at least






WHERE TO USE CHECK VALVES AND FOOT VALVES





FOR AUTOMATIC PRESSURE PUMPS INSTALLED WITH A MAINS PRESSURE
HOT WATER SYSTEM


CONNECTION OF MAINS SCHEME OR TOWN WATER SUPPLY TO EITHER
SUCTION OR DISCHARGE OF PUMP



Davey Water Products Pty. Ltd. cannot accept responsibility for loss or damage resulting from incorrect or
unauthorised installations.
PRIMING AND OPERATION
 
 

 
 
 
 

 

 

 



NOTE: Suction leaks are the largest cause of poor pump performance and are difcult to detect.
Ensure all connections are completely sealed using thread.
NOTE: Young children should be supervised to ensure that they do not play with the appliance.
Abrasive Materials
The pumping of abrasive materials will cause damage to the pressure system which will then not be
covered by the guarantee.
8
MAINTENANCE




 
 
 

 

Pressure Settings
Pressure Settings*
Tank
Cut-in Cut-out Pressure
Pump Motor Standard Tank kPa kPa kPa
   300 450 285
   450 700 435
   550 900 535
   600 1000 585
   600 1100 585
   750 1400 735
   200 450 185
   300 650 285
   300 700 285
   450 950 435
 3  500 1100 485
 3  600 1300 585
 3  650 1500 635
   300 400 285
   350 500 335
   400 600 385
 3  500 700 485
 3  550 800 535
 4  600 900 585
 4  700 1000 685
 5  800 1200 785
 5  950 1400 935
   200 250 185
 3  250 400 235
 4  350 550 335
   450 650 435
   550 880 535
 3  150 250 135
   300 500 285
   400 700 385
NOTE: Your pump is designed to operate as an automatic pressure system.
The pressure tank will require a specic precharge air pressure dependent upon model.
While your pressure tank may have been precharged in manufacture, the precharge pressure should
be checked upon installation and every 6 months thereafter. Follow the instructions on the tank. As a
guide, the precharge settings are listed below:–
9
PUMP CONTROLLER OPERATION
INDICATORS


 


PUMP MODE BUTTON (Auto/Off/Manual)



FAULT RESET

ALARM FUNCTIONS


Fault
Reset
PRESS
Power ON
Pump Run
Manual
Auto
Off
PRESS
Low Flow
Alarm
Pump
Overload
P/N 13948-1
Access By Qualified Personnel Only
1300 367 866
with Loss of Prime Protection
R100 P
PRESSURE START
10
PUMP CONTROLLER OPERATION
INDICATORS


 


PUMP MODE BUTTON (Auto/Off/Manual)




FAULT RESET

ALARM FUNCTIONS


Fault
Reset
PRESS
Power ON
Pump Run
Manual
Auto
Off
PRESS
Low Flow
Alarm
Pump
Overload
P/N 14238
Access By Qualified Personnel Only
1300 367 866
with
Loss of Prime Protection
R100 R
REMOTE START
11
PUMP CONTROLLER OPERATION
INDICATORS


 


PUMP MODE BUTTON (Auto/Off/Manual)




FAULT RESET

ALARM FUNCTIONS


Fault
Reset
PRESS
Power ON
Pump Run
Manual
Auto
Off
PRESS
Low Flow
Alarm
Pump
Overload
P/N 14288
with
Loss of Prime Protection
R100 MA
Access By Qualified Personnel Only
1300 367 866
MANUAL/AUTOMATIC START
12
CONTROL BOXES
Pressure Start Controller 240V
IF PUMP HAS
CAPACITOR FITTED
IN THE LEAD
INSTALL HERE
ALARM CONTACT
240VAC 10 AMPS
N/C COM N/O
PUMP 1
240VAC
PRESSURE
SWITCH
SUPPLY
240 VAC
FLOW
SWITCH
LN
C
RVM
13
Pressure Start Controller 415V
ALARM CONTACT
240VAC 10 AMPS
N/C COM N/O
415VAC
PRESSURE
SWITCH
SUPPLY
415 VAC
FLOW
SWITCH
L1 L2 L3 N
PUMP 1
PUMP 1
CONTACTOR
RVM
14
Remote Start Controller 240V
76
L
SUPPLY
240 VAC
12345
N
240VAC
PUMP 1
IF PUMP HAS
CAPACITOR FITTED IN
THE LEAD INSTALL
HERE
C
SCREAM
SCR-
SCR+
N/O
COM
N/C
HLA-
HLA+
START-
START+
OVLD-
OVLD+
ALARMOVLD START HLA
ALARM CONTACT
240VAC 10 AMPS
RATED
PCB
181715 16
FLOW
SWITCH
24VAC
FROM
CONTROLLER
REMOTE
START
N/C
COM
N/O
RVM
15
Remote Start Controller 415V
L1
N
SUPPLY
415 VAC
12345
T1 T2 T3
L2 L3
PUMP 1
CONTACTOR
415VAC
PUMP 1
6
SCREAM
SCR-
SCR+
N/O
COM
N/C
HLA-
HLA+
START-
START+
OVLD-
OVLD+
ALARMOVLD START HLA
ALARM CONTACT
240VAC 10 AMPS
RATED
PCB
181715 16
FLOW
SWITCH
24VAC
FROM
CONTROLLER
REMOTE
START
N/C
COM
N/O
RVM
16
Manual/Automatic Start Controller 240V
76
L
SUPPLY
240 VAC
12345
N
240VAC
PUMP 1
IF PUMP HAS
CAPACITOR FITTED IN
THE LEAD INSTALL
HERE
C
SCREAM
SCR-
SCR+
N/O
COM
N/C
HLA-
HLA+
START-
START+
OVLD-
OVLD+
ALARMOVLD START HLA
ALARM CONTACT
240VAC 10 AMPS
RATED
PCB
181715 16
FLOW
SWITCH
CONTACT
SWITCH
(DRY CONTACT/
VOLT FREE)
MANUAL
AUTOMATIC
START
N/C
COM
N/O
RVM
17
Manual/Automatic Start Controller 415V
L1
N
SUPPLY
415 VAC
12345
T1 T2 T3
L2 L3
PUMP 1
CONTACTOR
415VAC
PUMP 1
6
SCREAM
SCR-
SCR+
N/O
COM
N/C
HLA-
HLA+
START-
START+
OVLD-
OVLD+
ALARMOVLD START HLA
ALARM CONTACT
240VAC 10 AMPS
RATED
PCB
181715 16
FLOW
SWITCH
N/C
COM
N/O
CONTACT
SWITCH
(DRY CONTACT/
VOLT FREE)
MANUAL
AUTOMATIC
START
RVM
18
TROUBLE SHOOTING CHECK LIST
A) MOTOR RUNS WHEN SWITCHED ON BUT DOES NOT PUMP.
 
 
 

 
 
B) PUMP SWITCHES ON AND OFF FREQUENTLY (CYCLING).
 
 
 
 

C) MOTOR DOESN’T START WHEN SWITCHED ON.
 
 
 
 
NOTE: For protection, single phase motors up to 2.2kW are tted with an automatic “over
temperature” cut-out. Constant tripping of this overload device indicates a problem e.g. low voltage
at pump, excessive temperature (above 40°C) in pump enclosure.
WARNING: When servicing or attending pump, always ensure power is switched off and lead
unplugged. Electrical connections should be serviced only by qualied persons. If the electrical
supply lead of this pressure system is damaged, it must only be replaced by authorised Davey
service personnel as special tools are required.
Care should also be taken when servicing or disassembling pump to avoid possible injury from hot
pressurised water. Unplug pump, relieve pressure by opening a tap on the discharge side of the
pump and allow any hot water in the pump to cool before attempting to dismantle.
WARNING: Automatic resets may allow the pump to restart without warning. Always disconnect the
pump motor from the electrical supply before maintenance or repairs.
WARNING: Do not use hydrocarbon based or hydrocarbon propelled sprays around the electrical
components of this pump.

Davey
®
Repair or Replacement Guarantee
In the unlikely event in Australia or New Zealand that this Davey product develops any malfunction
within two years of the date of original purchase due to faulty materials or manufacture, Davey will at
our option repair or replace it for you free of charge, subject to the conditions below.
Should you experience any difculties with your Davey product, we suggest in the rst instance that
you contact the Davey Dealer from which you purchased the Davey product. Alternatively you can
phone our Customer Service line on 1300 367 866 in Australia, or 0800 654 333 in New Zealand, or
send a written letter to Davey at the address listed below. On receipt of your claim, Davey will seek to
resolve your difculties or, if the product is faulty or defective, advise you on how to have your Davey
product repaired, obtain a replacement or a refund.
Your Davey Two Year Guarantee naturally does not cover normal wear or tear, replacement of product
consumables (i.e. mechanical seals, bearings or capacitors), loss or damage resulting from misuse
or negligent handling, improper use for which the product was not designed or advertised, failure to
properly follow the provided installation and operating instructions, failure to carry out maintenance,
corrosive or abrasive water or other liquid, lightning or high voltage spikes, or unauthorized persons
attempting repairs. Where applicable, your Davey product must only be connected to the voltage
shown on the nameplate.
Your Davey Two Year Guarantee does not cover freight or any other costs incurred in making a claim.
Please retain your receipt as proof of purchase; you MUST provide evidence of the date of original
purchase when claiming under the Davey Two Year Guarantee.
Davey shall not be liable for any loss of prots or any consequential, indirect or special loss, damage or
injury of any kind whatsoever arising directly or indirectly from Davey products. This limitation does not
apply to any liability of Davey for failure to comply with a consumer guarantee applicable to your Davey
product under the Australian or New Zealand legislation and does not affect any rights or remedies that
may be available to you under the Australian or New Zealand Consumer Legislation.
In Australia, you are entitled to a replacement or refund for a major failure and for compensation for
any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or
replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
Should your Davey product require repair or service after the guarantee period; contact your nearest
Davey Dealer or phone the Davey Customer Service Centre on the number listed below.
For a complete list of Davey Dealers visit our website (davey.com.au) or call:
* Installation and operating instructions are included with the product when purchased new.
They may also be found on our website.
P/N 401535-1 supersedes P/N 401535
AUSTRALIA
Customer Service Centre
6 Lakeview Drive,
Scoresby, Australia 3179
Ph: 1300 367 866
Fax: 1300 369 119
Website: davey.com.au
Davey Water Products Pty Ltd
Member of the GUD Group
ABN 18 066 327 517
NEW ZEALAND
Customer Service Centre
7 Rockridge Avenue,
Penrose, Auckland 1061
Ph: 0800 654 333
Fax: 09 527 7654
Website: daveynz.co.nz
® Davey is a registered trade mark of Davey Water Products Pty Ltd.
© Davey Water Products Pty Ltd 2011.
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Davey RVM10-7 Operating Instructions Manual

Davey
Brand
Davey
Model
RVM10-7
Type
Operating Instructions Manual
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