Husqvarna Z3815BIA, Z3815BIA, Z4217BIA, Z4218KOA, Z4218KOA User manual

Please read the operator’s manual carefully and make

sure you understand the instructions before using the

English

Operator´s manual

Z3815BIA/968999282, Z3815BIA/968999360,

Z4217BIA/968999280, Z4218KOA/968999281,

Z4218KOA/968999359

English-1

OPERATOR’S MANUAL

Contents

Contents...................................................................1

Introduction .............................................................3

Congratulations....................................................3

General ................................................................3

Driving and Transport on Public Roads ...............3

Towing .................................................................3

Operating .............................................................3

Good Service .......................................................4

Manufacturing Number ........................................4

Symbols and Decals ...............................................5

Safety Instructions..................................................7

General Use.........................................................7

Driving on Slopes.................................................9

Children..............................................................10

Utility Box ...........................................................10

Maintenance ......................................................11

Transport............................................................13

Customer responsibilities...................................14

Controls .................................................................15

Control Locations ...............................................15

1. Motion Control Levers....................................16

2. Seat adjustment knobs ..................................17

3. Fuses .............................................................17

4. By pass linkages ............................................18

5. Refueling........................................................19

6. Blade switch...................................................19

7. Ignition Switch................................................20

8. Choke Control ................................................20

9. Throttle Control ..............................................20

10. Hour Meter ...................................................21

11. Parking Brake ..............................................21

12. Cutting height pedal .....................................22

Accessories........................................................22

Operation ...............................................................23

Training ..............................................................23

Before Starting ...................................................24

Starting the Engine ............................................24

To start an engine with a weak battery ..............27

Running..............................................................28

Operating on hills ...............................................29

Mowing Tips.......................................................30

Stopping the Engine...........................................31

Moving by Hand ..................................................... 32

Maintenance ......................................................... 33

Maintenance Schedule...................................... 33

Battery............................................................... 35

Ignition System.................................................. 36

Checking the Safety System ............................. 37

Checking the Engine's Cooling Air Intake ......... 38

Checking and Adjusting the Throttle Cable....... 38

Replacing the Air Filter...................................... 39

Replacing the Fuel Filter ................................... 42

Checking Tire Pressures................................... 42

Checking the Parking Brake.............................. 42

Checking the V-belts ......................................... 43

Deck belt ........................................................... 43

EZT belt............................................................. 45

Checking the Blades ......................................... 46

Adjusting the Mower Deck ................................ 47

Cleaning and Washing ...................................... 51

Caster Wheels................................................... 51

Hardware........................................................... 51

Lubrication............................................................ 52

Lubrication Schedule......................................... 52

General ............................................................. 52

Lubricating the Cables ...................................... 53

Lubricating in Accordance with the Lubrication

Schedule ........................................................... 53

Trouble Shooting Guide ...................................... 58

Storage.................................................................. 61

Winter Storage .................................................. 61

Service .............................................................. 61

Wiring diagram ..................................................... 62

Technical Data...................................................... 63

Accessories....................................................... 65

Torque Specifications........................................ 65

Conformity Certificates........................................ 66

USA requirements............................................. 66

Service Journal .................................................... 67

Delivery Service ................................................ 67

After the First 5-8 Hours.................................... 68

25-Hour Service ................................................ 69

50-Hour Service ................................................ 70

100-Hour Service .............................................. 71

300-Hour Service .............................................. 72

At Least Once Each Year.................................. 73

RIDER

Z SERIES

English-2

WARNING!

Failure to follow cautious operating practices can result in serious injury to the

operator or other persons. The owner must understand these instructions, and must

allow only trained persons who understand these instructions to operate the mower.

Each person operating the mower must be of sound mind and body and must not be

under the influence of any mind altering substance.

WARNING!

Engine exhaust, some of its constituents, and certain vehicle componets contain or

emit chemicals known to the State of California to cause cancer and birth defects or

other reproductive harm.

WARNING!

Battery posts, terminals and related accessories contain lead and lead compounds,

chemicals known to the State of California to cause cancer and birth defects or other

reproductive harm. Wash hands after handling.

English-3

INTRODUCTION

Introduction

Congratulations

Thank you for purchasing a Husqvarna ride-on mower. This machine is built for the greatest efficiency and

rapid mowing primarily of large areas. Controls in one place and a hydrostatic transmission regulated by

steering controls also contribute to the machine’s performance.

This manual is a valuable document. Following the instructions (use, service, maintenance, etc.)

can considerably increase the lifespan of your machine and even increase its resale value.

If you sell your machine, be sure to give the operator’s manual to the new owner.

The final chapter of this operator’s manual comprises a Service Journal. Ensure that service and repair

work is documented. A well kept service journal reduces service costs for the season-based maintenance

and affects the machine’s resale value. Take the operator’s manual along when the machine is left to the

workshop for service.

General

In this operator’s manual, left and right, backward and forward are used in relation to the machine’s normal

driving direction.

Continuous dedication to improve our products require that specifications and design are subject to change

without notice.

Driving and Transport on Public Roads

Check applicable road traffic regulations before driving or transporting on public roads. If the machine is

transported, you must always use approved fastening equipment and ensure that the machine is well

anchored.

Towing

Do not tow this machine, it may cause damage to the drive system.

Do not tow any trailers, etc with this mower. They may jackknife or overturn causing damage to the mower

and possibly serious injury to the operator.

Operating

This machine is constructed only for mowing grass on lawns and other free and even ground without

obstacles such as stones, tree stubs, etc. The machine can also be used for other tasks when equipped

with special accessories provided by the manufacturer, for which the operating instructions are provided in

conjunction with delivery. All other types of use are incorrect. The manufacturer’s directions concerning

operation, maintenance, and repairs must be carefully followed.

Lawnmowers and all power equipment, can be potentially dangerous if used improperly. Safety requires

good judgement, careful use in accordance with these instructions and common sense.

The machine must only be operated, maintained, and repaired by persons that are familiar with the

machine’s special characteristics and who are well versed in the safety instructions.

Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic

regulations must be followed without fail.

Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for

any resulting personal injury or property damage.

English-4

INTRODUCTION

Good Service

Husqvarna’s products are sold all over the world and only in specialized retail stores with complete service.

This ensures that you as a customer receive only the best support and service. Before the product is

delivered, the machine has, for example, been inspected and adjusted by your retailer, see the certificate

in the Service Journal in this operator’s manual.

When you need spare parts or support in service questions, warranty issues, etc., please consult

the following professional:

Manufacturing Number

The machine’s manufacturing number can be found on the printed plate affixed to the left in the engine

compartment. Stated on the plate, from the top are:

• The machine’s type designation (I.D.).

• The manufacturer's type number (Model).

• The machine’s serial number (Serial no.)

Please state the type designation and serial number when ordering spare parts.

The engine’s manufacturing number is stamped on the valve cover:

• The engine’s model.

• The engine’s type designation.

• Code

Please state these when ordering spare parts.

This Operator’s Manual belongs to the

machine with manufacturing number:

Engine Transmission

English-5

SYMBOLS AND DECALS

Symbols and Decals

These symbols are found on the machine and in the operator’s manual.

Study them carefully so that you know what they mean.

Used in this publication to notify the reader of a risk of personal injury, particularly if the reader should

neglect to follow instructions given in the manual.

Used in this publication to notify the reader of a risk of material damage, particularly if the reader should

neglect to follow instructions given in the manual. Used also when there is a potential for misuse or

misassembly.

WARNING!

Xxxxxxx xxxx xxxxxxxx xxx x

Xxxxx xxxxxx xx.

xx xxxxxxxx xxxxx xxx xx.

IMPORTANT INFORMATION

Xxxxxxx xxxx xxxxxxxx xxx xxx

xxxx xxxxxx xx.

Parking brake

Do not stand hereBattery acid is corrosive, explosive,

and flammable

CE conformity

marking.Onlyfor

European market

Warning! Rotating

blades, keep away from

the discharge deck

Do not touch rotating

parts

FuelChokeSlowFastNeutralReverse

Warning!

Noise emissions to the surroundings

in accordance with the European

Union’s directive. The machine’s

emission is stated in the chapter

TECHNICAL DATA and on the decals.

Only machines for European

market

Use protective glasses

Use protective gloves

English-6

SYMBOLS AND DECALS

Moving sharp blades

under cover

Whole

body

exposure

to thrown

objects.

Severing

of fingers

& toes.

Do not open

or remove

safety

shields while

engine is

running.

Careful

backing up,

watch for

other people.

Careful going

forward,

watch for

other people.

Shut off engine

& remove key

before

performing any

maintenance or

repair work.

Keep a safe

distancefrom

the machine.

Use on

slopesno

greater

than 10°.

No

passengers

Read

Operators

Manual

English-7

SAFETY INSTRUCTIONS

Safety Instructions

These instructions are for your safety. Read them carefully.

General Use

• Read all instructions in this operator’s

manual and on the machine before

starting it. Ensure that you understand

them and then abide by them.

• Learn how to use the machine and its

controls safely and learn how to stop

quickly. Also learn to recognize the

safety decals.

• Only allow the machine to be used by

adults who are familiar with its use.

• Make sure nobody else is in the vicinity

of the machine when you start the

engine, engage the drive, or run the

machine.

• Make sure animals and people maintain

a safe distance from the machine.

• Stop the machine if someone enters the

work area.

• Clear the area of objects such as stones,

toys, steel wire, etc. that may become

caught in the blades and thrown out.

• Beware of the discharge deck and do not

point it at any one. Do not use the

machine without the discharge deck in

place.

• Stop the engine and prevent it from start-

ing before you clean the discharge deck.

• Remember that the operator is

responsible for dangers or accidents.

• Never take passengers. The machine is

only intended for use by one person.

• Alwayslook down and behindbefore and

during reversing maneuvers.Keep a look

out for both large and small obstacles.

• Slow down before turning.

• Shut down the blades when not mowing.

WARNING!

This symbol means that important safety instructions need to be emphasized. It

concerns your safety.

8011-512

Read the operator’s manual before starting the

machine

8011-513

Clear the area of objects before mowing

8011-520

Never take passengers

English-8

SAFETY INSTRUCTIONS

• Be careful when mowing around fixed

objects, so that the blades do not hit

them. Never drive over foreign objects.

• Only use the machine in daylight or in

other well-lit conditions. Keep the

machine a safe distance from holes or

other irregularities in the ground. Pay

attention to other possible risks.

• Never use the machine if you are tired, if

you have consumed alcohol, or if you are

taking other drugs or medication that can

affect your vision, judgment, or

coordination.

• Beware of traffic when working near or

crossing a road.

• Never leave the machine unsupervised

with the engine running. Always shut

down the blades, pull back the parking

brake, stop the engine, and remove the

ignition key before leaving the machine.

• Neverallow childrenor other persons not

trained in the use of the machine to use

or service it. Local laws may regulate the

age of the user.

• Make sure that you have first aid

equipment close at hand when using the

machine.

• Never use the machine when barefoot.

Always wear protective shoes or boots,

preferably with steel toecaps.

• Always wear approved protective glasses

or a full visor when assembling or driving.

• Always wear gloves when handling the

blades.

• Never wear loose clothing that can get

caught in moving parts.

• Use ear protectors to avoid damage to

hearing.

WARNING!

Engine exhaust and certain

vehicle components contain

or emit chemicals considered

to cause cancer, birth defects,

or other reproductive system

damage. The engine exhaust

contains carbon monoxide,

which is a colorless, poisonous

gas. Do not use the machine

in enclosed spaces.

8011-518

Keep children away from the work area

WARNING!

When using the machine, approved personal protective equipment shall be

used. Personal protective equipment cannot eliminate the risk of injury but it

will reduce the degree of injury if an accident does happen. Ask your retailer

for help in choosing the right equipment.

8011-670

Personal protective equipment

English-9

SAFETY INSTRUCTIONS

Driving on Slopes

Driving on slopes is one of the operations

where the risk is greatest that the driver will

lose control or themachine will tip over, which

can result in serious injury or death. All

slopes require extra caution. If you cannot

reverse up a slope or if you feel unsure,

do not mow the slope.

Do as follows

• Remove obstacles such as stones,

tree branches, etc.

• Watch out for and avoid driving over

furrows, holes, and bumps. On uneven

terrain, the machine can tip more easily.

Long grass can hide obstacles.

• Mow up and down, not side-to-side.

• Drive evenly and slowly. Use small

movements of the steering controls.

• Be extra cautious with any additional equipment, which can alter the machine’s stability.

• If the machine stops while going uphill, disengage blades and back down slowly.

Do not

• Do not make sudden changes in speed or direction.

• Do not drive the mower on terrain that slopes more than 10°.

• Do not mow near verges, ditches, or banks. The machine can suddenly spin around if a wheel goes

over the edge of a drop or ditch, or if an edge gives way.

• Do not mow wet grass. It is slippery, and

the tires can lose their grip, so that the

machine slides.

• Do not try to stabilize the machine by

putting a foot on the ground.

• Do not drive near verges or ditches

when cleaning the machine.

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

• Avoid starting or stopping on a slope. If

the tires begin to slip, shut down the

bladesand drive slowly straightdown the

slope.

6003-004

Mow up and down, not side-to-side

8011-51

9

Be extra cautious when driving on slopes

English-10

SAFETY INSTRUCTIONS

Children

• Serious accidents may occur if you fail to

be on guard for children in the vicinity of

the machine. Children are often attracted

to the machine and mowing work. Never

assume that children will stay put where

you last saw them.

• Keepchildrenawayfromthemowing

area and under close supervision by

another adult.

• Keep an eye out and shut off the

machine if children enter the work area.

• Before and during a reversing maneuver,

look backward and downward for small

children.

• Never allow a child to ride with you.

They can fall off and injure themselves

seriously or prevent risk-free

maneuvering of the machine.

• Never allow children to operate the

machine.

• Be particularly cautious near corners,

bushes, trees, or other objects that block

your view.

Utility Box

• Never carry passengers.

• Never haul fuel or other flammables.

• Maximum payload of 50 lbs (23 kg).

• Make sure to secure loads to prevent

shifting.

• Never carry a load that can not be

properly contained and controlled

within the box.

8011-517

Never allow children to operate the machine

English-11

SAFETY INSTRUCTIONS

Maintenance

• Stop the engine. Prevent the engine from

starting byremoving the spark plug cables

from the spark plugs or by removing the

ignition key before making any

adjustments or performing maintenance.

• Never fill the fuel tank indoors.

• Fuel and fuel fumes are poisonous and

extremely flammable. Be especially

cautious when handling fuel, as

carelessness can result in personal

injury or fire.

• Onlystorefuelin containers approved for

the purpose.

• Never remove the fuel tank cap and never

fill the fuel tank while the engine is running.

• Allow the engine to cool before refueling.

Do not smoke. Do not fill fuel in the

vicinity of sparks or open flames.

• If leaks arise in the fuel system, the

engine must not be started until the

problem has been resolved.

• Store the machine and fuel in such a way

that there is no risk of leaking fuel or fuel

vapor leading to damages.

• Check the fuel level before each use and

leave space for the fuel to expand,

because the heat from the engine and

the sun may otherwise cause the fuel to

expand and overflow.

• Avoid overfilling. If you spill fuel on the

machine,wipe upthe spilland wait untilit

has evaporated before starting the

engine. If you have spilled fuel on your

clothing, change your clothing.

• Allow the machine to cool before taking

any actions in the engine compartment.

• Be very careful when handling battery

acid. Acid on skin can cause serious

corrosive burns. If you spill battery acid

on your skin, rinse immediately with

water.

WARNING!

The engine must not be started when the driver’s floor plate or any protective plate

for the mower deck’s drive belt is removed.

8011-516

Never fill the fuel tank indoors

WARNING!

The engine and the exhaust

system, become very warm

during operation.

Risk for burns if touched.

Always use protective glasses

when handling the battery.

WARNING!

The battery contains lead and

leadcompounds, chemicalsthat

are considered to cause cancer,

birth defects, and other

reproductive system damage.

Wash your hands after touching

the battery.

English-12

SAFETY INSTRUCTIONS

• Acid in the eyes can cause blindness,

contact a doctor immediately.

• Be careful when servicing the battery.

Explosive gases form in the battery.

Never perform maintenance on the

battery when smoking or near open

flames or sparks. The battery can explode

and cause serious injury/damage.

• Ensurethat nuts and bolts,especiallythe

fasteningbolts for thebladeattachments,

are properly tightened, torqued and that

the equipment is in good condition.

• Do not modify safety equipment. Check

regularly to be sure it works properly.

The machine must not be driven with

defective or unmounted protective

plates, protective cowlings, safety

switches, or other protective devices.

• Do not change the settings of governors

and avoid running the engine with overly

high engine speeds. If you run the

engine too fast, you risk damaging the

machine components.

• Sparkingcanoccurwhenworkingwiththe

battery and the heavy cables of thestarter

circuit. This can cause battery explosion,

fire or eye injury. Sparking in this circuit

can not occur after the chassis cable

(normally negative, black) is removed

from the battery.

Use protective goggles.

Ensure that the fuel filler cap is mounted

and no flammable substances is stored in

an open vessel.

Never work with the starter circuit if there

is spilled fuel.

Disconnect the chassis cable from the

battery first and reconnect it last.

Do not make a bridge short curcuit across

thestarterrelaytorunthestarter.

• Never use the machine indoors or in

spaces lacking proper ventilation. The

exhaustfumes contain carbonmonoxide,

an odorless, poisonous, and lethal gas.

6003-009

D

o not smoke when performing maintenance on the

b

attery. The battery can explode and cause serious

i

njury/damage

8009-728

R

isk of sparking

WARNING!

Avoid electrical sparking and its

consequences by the following

routines:

8011-515

Never drive the machine in an enclosed space

English-13

SAFETY INSTRUCTIONS

• Stop and inspect the equipment if you

run over or into anything. If necessary,

make repairs before starting.

• Never make adjustments with the engine

running.

• Themachine istested and approvedonly

with the equipment originally provided or

recommended by the manufacturer.

• The blades are sharp and can cause

cuts and gashes. Wrap the blades or use

protective gloves when handling them.

• Check the parking brake’s functionality

regularly. Adjust and service as

necessary.

• The mulch blades should only be used in

familiar areas when higher quality

mowing is desired .

• Reduce the risk of fire by removing

grass, leaves, and other debris that may

haveaccumulated on the machine. Allow

the machine to cool before putting it in

storage.

Transport

• The machine is heavy and can cause

serious crushing injuries. Be extra

cautious when it is loaded on or

unloaded from a vehicle or trailer.

• Use an approved trailer to transport the

machine.Activate theparking brake,turn

off the fuel supply, and fasten the

machine with approved fastening

devices, such as bands, chains, or

ropes, when transporting.

• Check and abide by local traffic

regulations before transporting or driving

the machine on any road.

• Do not tow this machine, it may cause

damage to the drive system.

• Do not tow any trailers, etc with this

mower. They may jackknife or overturn

causing damage to the mower and

possibly serious injury to the operator.

Use protective glasses for

maintenance work.

8011-644

Clean the machine regularly

IMPORTANT INFORMATION

The parking brake is not sufficient to lock

the machine in place during transport.

Ensure that the machine is well fastened

to the transport vehicle. Always reverse

the machine onto the transport vehicle to

avoid tipping it over.

English-14

SAFETY INSTRUCTIONS

Customer responsibilities

• Read and observe the safety rules.

• Follow a regular schedule in maintaining,

caring for and using your mower.

• Follow the instructions under

"Maintenance” and "Storage” sections of

this owner’s manual.

A spark arrester for the muffler is available through your authorized Husqvarna dealer.

WARNING!

This mower is equipped with an internal combustion engine and should not be

used on or near any unimproved forest-covered, bush-covered or grass-covered

land unless the engine’s exhaust system is equipped with a spark arrester

meeting applicable local or state laws (if any). If a spark arrester is used, it should

be maintained in effective working order by the operator.

English-15

CONTROLS

Controls

This operator’s manual describes the

Husqvarna Zero Turn Rider. The rider is fitted

with a Briggs and Stratton or Kohler four-

stroke engine developing 15-18 horse power.

Transmission from the engine is made via two

belt-driven hydraulic gears one for each drive

wheel. Using the left and right steering

controls, the flow is regulated and thereby the

direction and speed.

Control Locations

Page Page

1. Motion control, levers 16 8. Choke control 20

2. Seat adjustment knobs 17 9. Throttle control 20

3. Fuses 17 10. Hour meter 21

4. By-pass linkages 18 11. Parking brake 21

5. Fuel tank cap 19 12. Cutting height pedal 22

6. Blade switch 19

7. Ignition swittch 20

8011-648

Zero Turn Rider

1

23

4

5

6

7

8

9

10

1112

8011-735

Locations of the controls

English-16

CONTROLS

1. Motion Control Levers

The machine’s speed and direction are continuously

variable using the two steering controls. The

steering controls can be moved forward or

backward about a neutral position. Furthermore,

there is a neutral position, which is locked if the

steering controls are moved outward.

When both controls are in the neutral position

(N), the machine stands still.

By moving both controls an equal amount

forward or backward, the machine moves in a

straight line forward or backward respectively.

In order, for example, to turn right while moving

forward, move the right control towards the neutral

position. The rotation of the right wheel is reduced

and the machine turns to the right.

Zero turn can be achieved by moving one control

backward (behind the neutral position) and carefully

moving the other steering control forward from its

neutral position. The rotation direction when zero

turning is determined by which steering control is

moved backward behind the neutral position. If the

left steering control is pulled backward, the machine

turns to the left. Use extra care when using this

manoeuver.

Tracking

If the mower is not tracking straight, check the air

pressure in both rear tires. Recommended air

pressure is 15 psi (1 bar). Tracking must be

checked on a flat and level concrete or blacktop

surface. If unit still does not track straight, contact a

Husqvarna workshop for adjustment.

8011-751

Motion control levers

WARNING!

The machine can turn very

rapidly if one steering control

is moved much further forward

than the other.

1

2

3

4

8011-791

1Forward

2 Neutral

3 Neutral slot, Neutral lock

4 Reverse

Motion control lever pattern (right side)

English-17

CONTROLS

2. Seat adjustment knobs

The seat can be adjusted lengthways. When

making adjustments, loosen the four knobs

under the seat pan, after which the seat can

be moved backward or forward. Do not forget

to tighten the knobs.

3. Fuses

The fuses are located in the right front corner

of the engine compartment. They are flat pin

fuses of the same type used in automobiles.

There are two fuses.

Fuse ratings and functions:

• 20 A, Primary fuse.

• 7.5 A, Mower deck coupling.

CZ-1

Lengthways adjustment

8011-483

Fuses

English-18

CONTROLS

4. By pass linkages

When pushing or pulling the mower, be sure

to engage the IZT (Integraded Zeroturn

Transaxle) bypass linkages. The IZT bypass

linkages are located on the rear of the frame,

below the rear engine guard.

• Raise the deck into the highest cutting

position.

• Pull the IZT bypass linkages out and into

the slots and release so that it is held in

the bypass position.

• To reengage the IZT’s to drive, reverse

the above procedure.

8011-721

1. IZT Bypass linkage

Bypass linkages

8011-722

1. Head outside of rear deck

2. IZT Bypass linkage in bypass position

Bypass position

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