Husqvarna Z3815BIA, Z3815BIA, Z4217BIA, Z4218KOA, Z4218KOA User manual

Category
Lawnmowers
Type
User manual

This manual is also suitable for

Please read the operator’s manual carefully and make
sure you understand the instructions before using the
English
Operator´s manual
Z3815BIA/968999282, Z3815BIA/968999360,
Z4217BIA/968999280, Z4218KOA/968999281,
Z4218KOA/968999359
English-1
OPERATOR’S MANUAL
Contents
Contents...................................................................1
Introduction .............................................................3
Congratulations....................................................3
General ................................................................3
Driving and Transport on Public Roads ...............3
Towing .................................................................3
Operating .............................................................3
Good Service .......................................................4
Manufacturing Number ........................................4
Symbols and Decals ...............................................5
Safety Instructions..................................................7
General Use.........................................................7
Driving on Slopes.................................................9
Children..............................................................10
Utility Box ...........................................................10
Maintenance ......................................................11
Transport............................................................13
Customer responsibilities...................................14
Controls .................................................................15
Control Locations ...............................................15
1. Motion Control Levers....................................16
2. Seat adjustment knobs ..................................17
3. Fuses .............................................................17
4. By pass linkages ............................................18
5. Refueling........................................................19
6. Blade switch...................................................19
7. Ignition Switch................................................20
8. Choke Control ................................................20
9. Throttle Control ..............................................20
10. Hour Meter ...................................................21
11. Parking Brake ..............................................21
12. Cutting height pedal .....................................22
Accessories........................................................22
Operation ...............................................................23
Training ..............................................................23
Before Starting ...................................................24
Starting the Engine ............................................24
To start an engine with a weak battery ..............27
Running..............................................................28
Operating on hills ...............................................29
Mowing Tips.......................................................30
Stopping the Engine...........................................31
Moving by Hand ..................................................... 32
Maintenance ......................................................... 33
Maintenance Schedule...................................... 33
Battery............................................................... 35
Ignition System.................................................. 36
Checking the Safety System ............................. 37
Checking the Engine's Cooling Air Intake ......... 38
Checking and Adjusting the Throttle Cable....... 38
Replacing the Air Filter...................................... 39
Replacing the Fuel Filter ................................... 42
Checking Tire Pressures................................... 42
Checking the Parking Brake.............................. 42
Checking the V-belts ......................................... 43
Deck belt ........................................................... 43
EZT belt............................................................. 45
Checking the Blades ......................................... 46
Adjusting the Mower Deck ................................ 47
Cleaning and Washing ...................................... 51
Caster Wheels................................................... 51
Hardware........................................................... 51
Lubrication............................................................ 52
Lubrication Schedule......................................... 52
General ............................................................. 52
Lubricating the Cables ...................................... 53
Lubricating in Accordance with the Lubrication
Schedule ........................................................... 53
Trouble Shooting Guide ...................................... 58
Storage.................................................................. 61
Winter Storage .................................................. 61
Service .............................................................. 61
Wiring diagram ..................................................... 62
Technical Data...................................................... 63
Accessories....................................................... 65
Torque Specifications........................................ 65
Conformity Certificates........................................ 66
USA requirements............................................. 66
Service Journal .................................................... 67
Delivery Service ................................................ 67
After the First 5-8 Hours.................................... 68
25-Hour Service ................................................ 69
50-Hour Service ................................................ 70
100-Hour Service .............................................. 71
300-Hour Service .............................................. 72
At Least Once Each Year.................................. 73
RIDER
Z SERIES
English-2
WARNING!
Failure to follow cautious operating practices can result in serious injury to the
operator or other persons. The owner must understand these instructions, and must
allow only trained persons who understand these instructions to operate the mower.
Each person operating the mower must be of sound mind and body and must not be
under the influence of any mind altering substance.
WARNING!
Engine exhaust, some of its constituents, and certain vehicle componets contain or
emit chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm.
WARNING!
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
English-3
INTRODUCTION
Introduction
Congratulations
Thank you for purchasing a Husqvarna ride-on mower. This machine is built for the greatest efficiency and
rapid mowing primarily of large areas. Controls in one place and a hydrostatic transmission regulated by
steering controls also contribute to the machine’s performance.
This manual is a valuable document. Following the instructions (use, service, maintenance, etc.)
can considerably increase the lifespan of your machine and even increase its resale value.
If you sell your machine, be sure to give the operator’s manual to the new owner.
The final chapter of this operator’s manual comprises a Service Journal. Ensure that service and repair
work is documented. A well kept service journal reduces service costs for the season-based maintenance
and affects the machine’s resale value. Take the operator’s manual along when the machine is left to the
workshop for service.
General
In this operator’s manual, left and right, backward and forward are used in relation to the machine’s normal
driving direction.
Continuous dedication to improve our products require that specifications and design are subject to change
without notice.
Driving and Transport on Public Roads
Check applicable road traffic regulations before driving or transporting on public roads. If the machine is
transported, you must always use approved fastening equipment and ensure that the machine is well
anchored.
Towing
Do not tow this machine, it may cause damage to the drive system.
Do not tow any trailers, etc with this mower. They may jackknife or overturn causing damage to the mower
and possibly serious injury to the operator.
Operating
This machine is constructed only for mowing grass on lawns and other free and even ground without
obstacles such as stones, tree stubs, etc. The machine can also be used for other tasks when equipped
with special accessories provided by the manufacturer, for which the operating instructions are provided in
conjunction with delivery. All other types of use are incorrect. The manufacturers directions concerning
operation, maintenance, and repairs must be carefully followed.
Lawnmowers and all power equipment, can be potentially dangerous if used improperly. Safety requires
good judgement, careful use in accordance with these instructions and common sense.
The machine must only be operated, maintained, and repaired by persons that are familiar with the
machine’s special characteristics and who are well versed in the safety instructions.
Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic
regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for
any resulting personal injury or property damage.
English-4
INTRODUCTION
Good Service
Husqvarna’s products are sold all over the world and only in specialized retail stores with complete service.
This ensures that you as a customer receive only the best support and service. Before the product is
delivered, the machine has, for example, been inspected and adjusted by your retailer, see the certificate
in the Service Journal in this operator’s manual.
When you need spare parts or support in service questions, warranty issues, etc., please consult
the following professional:
Manufacturing Number
The machine’s manufacturing number can be found on the printed plate affixed to the left in the engine
compartment. Stated on the plate, from the top are:
The machine’s type designation (I.D.).
The manufacturer's type number (Model).
The machine’s serial number (Serial no.)
Please state the type designation and serial number when ordering spare parts.
The engine’s manufacturing number is stamped on the valve cover:
The engine’s model.
The engine’s type designation.
Code
Please state these when ordering spare parts.
This Operator’s Manual belongs to the
machine with manufacturing number:
Engine Transmission
English-5
SYMBOLS AND DECALS
Symbols and Decals
These symbols are found on the machine and in the operator’s manual.
Study them carefully so that you know what they mean.
Used in this publication to notify the reader of a risk of personal injury, particularly if the reader should
neglect to follow instructions given in the manual.
Used in this publication to notify the reader of a risk of material damage, particularly if the reader should
neglect to follow instructions given in the manual. Used also when there is a potential for misuse or
misassembly.
WARNING!
Xxxxxxx xxxx xxxxxxxx xxx x
Xxxxx xxxxxx xx.
xx xxxxxxxx xxxxx xxx xx.
IMPORTANT INFORMATION
Xxxxxxx xxxx xxxxxxxx xxx xxx
xxxx xxxxxx xx.
Parking brake
Do not stand hereBattery acid is corrosive, explosive,
and flammable
CE conformity
marking.Onlyfor
European market
Warning! Rotating
blades, keep away from
the discharge deck
Do not touch rotating
parts
FuelChokeSlowFastNeutralReverse
Warning!
Noise emissions to the surroundings
in accordance with the European
Union’s directive. The machine’s
emission is stated in the chapter
TECHNICAL DATA and on the decals.
Only machines for European
market
Use protective glasses
Use protective gloves
English-6
SYMBOLS AND DECALS
Moving sharp blades
under cover
Whole
body
exposure
to thrown
objects.
Severing
of fingers
& toes.
Do not open
or remove
safety
shields while
engine is
running.
Careful
backing up,
watch for
other people.
Careful going
forward,
watch for
other people.
Shut off engine
& remove key
before
performing any
maintenance or
repair work.
Keep a safe
distancefrom
the machine.
Use on
slopesno
greater
than 10°.
No
passengers
Read
Operators
Manual
English-7
SAFETY INSTRUCTIONS
Safety Instructions
These instructions are for your safety. Read them carefully.
General Use
Read all instructions in this operator’s
manual and on the machine before
starting it. Ensure that you understand
them and then abide by them.
Learn how to use the machine and its
controls safely and learn how to stop
quickly. Also learn to recognize the
safety decals.
Only allow the machine to be used by
adults who are familiar with its use.
Make sure nobody else is in the vicinity
of the machine when you start the
engine, engage the drive, or run the
machine.
Make sure animals and people maintain
a safe distance from the machine.
Stop the machine if someone enters the
work area.
Clear the area of objects such as stones,
toys, steel wire, etc. that may become
caught in the blades and thrown out.
Beware of the discharge deck and do not
point it at any one. Do not use the
machine without the discharge deck in
place.
Stop the engine and prevent it from start-
ing before you clean the discharge deck.
Remember that the operator is
responsible for dangers or accidents.
Never take passengers. The machine is
only intended for use by one person.
Alwayslook down and behindbefore and
during reversing maneuvers.Keep a look
out for both large and small obstacles.
Slow down before turning.
Shut down the blades when not mowing.
WARNING!
This symbol means that important safety instructions need to be emphasized. It
concerns your safety.
8011-512
Read the operator’s manual before starting the
machine
8011-513
Clear the area of objects before mowing
8011-520
Never take passengers
English-8
SAFETY INSTRUCTIONS
Be careful when mowing around fixed
objects, so that the blades do not hit
them. Never drive over foreign objects.
Only use the machine in daylight or in
other well-lit conditions. Keep the
machine a safe distance from holes or
other irregularities in the ground. Pay
attention to other possible risks.
Never use the machine if you are tired, if
you have consumed alcohol, or if you are
taking other drugs or medication that can
affect your vision, judgment, or
coordination.
Beware of traffic when working near or
crossing a road.
Never leave the machine unsupervised
with the engine running. Always shut
down the blades, pull back the parking
brake, stop the engine, and remove the
ignition key before leaving the machine.
Neverallow childrenor other persons not
trained in the use of the machine to use
or service it. Local laws may regulate the
age of the user.
Make sure that you have first aid
equipment close at hand when using the
machine.
Never use the machine when barefoot.
Always wear protective shoes or boots,
preferably with steel toecaps.
Always wear approved protective glasses
or a full visor when assembling or driving.
Always wear gloves when handling the
blades.
Never wear loose clothing that can get
caught in moving parts.
Use ear protectors to avoid damage to
hearing.
WARNING!
Engine exhaust and certain
vehicle components contain
or emit chemicals considered
to cause cancer, birth defects,
or other reproductive system
damage. The engine exhaust
contains carbon monoxide,
which is a colorless, poisonous
gas. Do not use the machine
in enclosed spaces.
8011-518
Keep children away from the work area
WARNING!
When using the machine, approved personal protective equipment shall be
used. Personal protective equipment cannot eliminate the risk of injury but it
will reduce the degree of injury if an accident does happen. Ask your retailer
for help in choosing the right equipment.
8011-670
Personal protective equipment
English-9
SAFETY INSTRUCTIONS
Driving on Slopes
Driving on slopes is one of the operations
where the risk is greatest that the driver will
lose control or themachine will tip over, which
can result in serious injury or death. All
slopes require extra caution. If you cannot
reverse up a slope or if you feel unsure,
do not mow the slope.
Do as follows
Remove obstacles such as stones,
tree branches, etc.
Watch out for and avoid driving over
furrows, holes, and bumps. On uneven
terrain, the machine can tip more easily.
Long grass can hide obstacles.
Mow up and down, not side-to-side.
Drive evenly and slowly. Use small
movements of the steering controls.
Be extra cautious with any additional equipment, which can alter the machine’s stability.
If the machine stops while going uphill, disengage blades and back down slowly.
Do not
Do not make sudden changes in speed or direction.
Do not drive the mower on terrain that slopes more than 10°.
Do not mow near verges, ditches, or banks. The machine can suddenly spin around if a wheel goes
over the edge of a drop or ditch, or if an edge gives way.
Do not mow wet grass. It is slippery, and
the tires can lose their grip, so that the
machine slides.
Do not try to stabilize the machine by
putting a foot on the ground.
Do not drive near verges or ditches
when cleaning the machine.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
Avoid starting or stopping on a slope. If
the tires begin to slip, shut down the
bladesand drive slowly straightdown the
slope.
6003-004
Mow up and down, not side-to-side
8011-51
9
Be extra cautious when driving on slopes
English-10
SAFETY INSTRUCTIONS
Children
Serious accidents may occur if you fail to
be on guard for children in the vicinity of
the machine. Children are often attracted
to the machine and mowing work. Never
assume that children will stay put where
you last saw them.
Keepchildrenawayfromthemowing
area and under close supervision by
another adult.
Keep an eye out and shut off the
machine if children enter the work area.
Before and during a reversing maneuver,
look backward and downward for small
children.
Never allow a child to ride with you.
They can fall off and injure themselves
seriously or prevent risk-free
maneuvering of the machine.
Never allow children to operate the
machine.
Be particularly cautious near corners,
bushes, trees, or other objects that block
your view.
Utility Box
Never carry passengers.
Never haul fuel or other flammables.
Maximum payload of 50 lbs (23 kg).
Make sure to secure loads to prevent
shifting.
Never carry a load that can not be
properly contained and controlled
within the box.
8011-517
Never allow children to operate the machine
English-11
SAFETY INSTRUCTIONS
Maintenance
Stop the engine. Prevent the engine from
starting byremoving the spark plug cables
from the spark plugs or by removing the
ignition key before making any
adjustments or performing maintenance.
Never fill the fuel tank indoors.
Fuel and fuel fumes are poisonous and
extremely flammable. Be especially
cautious when handling fuel, as
carelessness can result in personal
injury or fire.
Onlystorefuelin containers approved for
the purpose.
Never remove the fuel tank cap and never
fill the fuel tank while the engine is running.
Allow the engine to cool before refueling.
Do not smoke. Do not fill fuel in the
vicinity of sparks or open flames.
If leaks arise in the fuel system, the
engine must not be started until the
problem has been resolved.
Store the machine and fuel in such a way
that there is no risk of leaking fuel or fuel
vapor leading to damages.
Check the fuel level before each use and
leave space for the fuel to expand,
because the heat from the engine and
the sun may otherwise cause the fuel to
expand and overflow.
Avoid overfilling. If you spill fuel on the
machine,wipe upthe spilland wait untilit
has evaporated before starting the
engine. If you have spilled fuel on your
clothing, change your clothing.
Allow the machine to cool before taking
any actions in the engine compartment.
Be very careful when handling battery
acid. Acid on skin can cause serious
corrosive burns. If you spill battery acid
on your skin, rinse immediately with
water.
WARNING!
The engine must not be started when the driver’s floor plate or any protective plate
for the mower deck’s drive belt is removed.
8011-516
Never fill the fuel tank indoors
WARNING!
The engine and the exhaust
system, become very warm
during operation.
Risk for burns if touched.
Always use protective glasses
when handling the battery.
WARNING!
The battery contains lead and
leadcompounds, chemicalsthat
are considered to cause cancer,
birth defects, and other
reproductive system damage.
Wash your hands after touching
the battery.
English-12
SAFETY INSTRUCTIONS
Acid in the eyes can cause blindness,
contact a doctor immediately.
Be careful when servicing the battery.
Explosive gases form in the battery.
Never perform maintenance on the
battery when smoking or near open
flames or sparks. The battery can explode
and cause serious injury/damage.
Ensurethat nuts and bolts,especiallythe
fasteningbolts for thebladeattachments,
are properly tightened, torqued and that
the equipment is in good condition.
Do not modify safety equipment. Check
regularly to be sure it works properly.
The machine must not be driven with
defective or unmounted protective
plates, protective cowlings, safety
switches, or other protective devices.
Do not change the settings of governors
and avoid running the engine with overly
high engine speeds. If you run the
engine too fast, you risk damaging the
machine components.
Sparkingcanoccurwhenworkingwiththe
battery and the heavy cables of thestarter
circuit. This can cause battery explosion,
fire or eye injury. Sparking in this circuit
can not occur after the chassis cable
(normally negative, black) is removed
from the battery.
Use protective goggles.
Ensure that the fuel filler cap is mounted
and no flammable substances is stored in
an open vessel.
Never work with the starter circuit if there
is spilled fuel.
Disconnect the chassis cable from the
battery first and reconnect it last.
Do not make a bridge short curcuit across
thestarterrelaytorunthestarter.
Never use the machine indoors or in
spaces lacking proper ventilation. The
exhaustfumes contain carbonmonoxide,
an odorless, poisonous, and lethal gas.
6003-009
D
o not smoke when performing maintenance on the
b
attery. The battery can explode and cause serious
i
njury/damage
8009-728
R
isk of sparking
WARNING!
Avoid electrical sparking and its
consequences by the following
routines:
8011-515
Never drive the machine in an enclosed space
English-13
SAFETY INSTRUCTIONS
Stop and inspect the equipment if you
run over or into anything. If necessary,
make repairs before starting.
Never make adjustments with the engine
running.
Themachine istested and approvedonly
with the equipment originally provided or
recommended by the manufacturer.
The blades are sharp and can cause
cuts and gashes. Wrap the blades or use
protective gloves when handling them.
Check the parking brake’s functionality
regularly. Adjust and service as
necessary.
The mulch blades should only be used in
familiar areas when higher quality
mowing is desired .
Reduce the risk of fire by removing
grass, leaves, and other debris that may
haveaccumulated on the machine. Allow
the machine to cool before putting it in
storage.
Transport
The machine is heavy and can cause
serious crushing injuries. Be extra
cautious when it is loaded on or
unloaded from a vehicle or trailer.
Use an approved trailer to transport the
machine.Activate theparking brake,turn
off the fuel supply, and fasten the
machine with approved fastening
devices, such as bands, chains, or
ropes, when transporting.
Check and abide by local traffic
regulations before transporting or driving
the machine on any road.
Do not tow this machine, it may cause
damage to the drive system.
Do not tow any trailers, etc with this
mower. They may jackknife or overturn
causing damage to the mower and
possibly serious injury to the operator.
Use protective glasses for
maintenance work.
8011-644
Clean the machine regularly
IMPORTANT INFORMATION
The parking brake is not sufficient to lock
the machine in place during transport.
Ensure that the machine is well fastened
to the transport vehicle. Always reverse
the machine onto the transport vehicle to
avoid tipping it over.
English-14
SAFETY INSTRUCTIONS
Customer responsibilities
Read and observe the safety rules.
Follow a regular schedule in maintaining,
caring for and using your mower.
Follow the instructions under
"Maintenance” and "Storage” sections of
this owners manual.
A spark arrester for the muffler is available through your authorized Husqvarna dealer.
WARNING!
This mower is equipped with an internal combustion engine and should not be
used on or near any unimproved forest-covered, bush-covered or grass-covered
land unless the engine’s exhaust system is equipped with a spark arrester
meeting applicable local or state laws (if any). If a spark arrester is used, it should
be maintained in effective working order by the operator.
English-15
CONTROLS
Controls
This operator’s manual describes the
Husqvarna Zero Turn Rider. The rider is fitted
with a Briggs and Stratton or Kohler four-
stroke engine developing 15-18 horse power.
Transmission from the engine is made via two
belt-driven hydraulic gears one for each drive
wheel. Using the left and right steering
controls, the flow is regulated and thereby the
direction and speed.
Control Locations
Page Page
1. Motion control, levers 16 8. Choke control 20
2. Seat adjustment knobs 17 9. Throttle control 20
3. Fuses 17 10. Hour meter 21
4. By-pass linkages 18 11. Parking brake 21
5. Fuel tank cap 19 12. Cutting height pedal 22
6. Blade switch 19
7. Ignition swittch 20
8011-648
Zero Turn Rider
1
23
4
5
6
7
8
9
10
1112
8011-735
Locations of the controls
English-16
CONTROLS
1. Motion Control Levers
The machine’s speed and direction are continuously
variable using the two steering controls. The
steering controls can be moved forward or
backward about a neutral position. Furthermore,
there is a neutral position, which is locked if the
steering controls are moved outward.
When both controls are in the neutral position
(N), the machine stands still.
By moving both controls an equal amount
forward or backward, the machine moves in a
straight line forward or backward respectively.
In order, for example, to turn right while moving
forward, move the right control towards the neutral
position. The rotation of the right wheel is reduced
and the machine turns to the right.
Zero turn can be achieved by moving one control
backward (behind the neutral position) and carefully
moving the other steering control forward from its
neutral position. The rotation direction when zero
turning is determined by which steering control is
moved backward behind the neutral position. If the
left steering control is pulled backward, the machine
turns to the left. Use extra care when using this
manoeuver.
Tracking
If the mower is not tracking straight, check the air
pressure in both rear tires. Recommended air
pressure is 15 psi (1 bar). Tracking must be
checked on a flat and level concrete or blacktop
surface. If unit still does not track straight, contact a
Husqvarna workshop for adjustment.
8011-751
Motion control levers
WARNING!
The machine can turn very
rapidly if one steering control
is moved much further forward
than the other.
1
2
3
4
8011-791
1Forward
2 Neutral
3 Neutral slot, Neutral lock
4 Reverse
Motion control lever pattern (right side)
English-17
CONTROLS
2. Seat adjustment knobs
The seat can be adjusted lengthways. When
making adjustments, loosen the four knobs
under the seat pan, after which the seat can
be moved backward or forward. Do not forget
to tighten the knobs.
3. Fuses
The fuses are located in the right front corner
of the engine compartment. They are flat pin
fuses of the same type used in automobiles.
There are two fuses.
Fuse ratings and functions:
20 A, Primary fuse.
7.5 A, Mower deck coupling.
CZ-1
Lengthways adjustment
8011-483
Fuses
English-18
CONTROLS
4. By pass linkages
When pushing or pulling the mower, be sure
to engage the IZT (Integraded Zeroturn
Transaxle) bypass linkages. The IZT bypass
linkages are located on the rear of the frame,
below the rear engine guard.
Raise the deck into the highest cutting
position.
Pull the IZT bypass linkages out and into
the slots and release so that it is held in
the bypass position.
To reengage the IZT’s to drive, reverse
the above procedure.
8011-721
1. IZT Bypass linkage
Bypass linkages
8011-722
1. Head outside of rear deck
2. IZT Bypass linkage in bypass position
Bypass position
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Husqvarna Z3815BIA, Z3815BIA, Z4217BIA, Z4218KOA, Z4218KOA User manual

Category
Lawnmowers
Type
User manual
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