Honeywell W7750A User manual

Category
Thermostats
Type
User manual
SYSTEM ENGINEERING
7
4
-
2
9
5
8
-
1
® U.S. Re
g
istered Trademark
Cop
y
ri
g
ht © 2000 Hone
y
well Inc. • All Ri
g
hts Reserved
Excel 10
W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
Contents
Introduction.................................................................................................................................. 6
Description of Devices.......................................................................................... 6
Control Application............................................................................................... 7
Control Provided................................................................................................... 7
Products Covered................................................................................................. 8
Or
g
anization of Manual ........................................................................................ 8
Applicable Literature............................................................................................. 8
Product Names..................................................................................................... 9
A
g
enc
y
Listin
g
s .................................................................................................... 9
Abbreviations and Definitions............................................................................... 10
Construction......................................................................................................... 11
Controllers ...................................................................................................... 11
PERFORMANCE SPECIFICATIONS......................................................... 13
L
ON
M
ARK
® Functional Profile..................................................................... 17
Inputs/Outputs: ............................................................................................... 18
ANALOG INPUTS:...................................................................................... 18
DIGITAL INPUTS:....................................................................................... 19
TRIAC OUTPUTS ON THE
(
W7750B,C MODELS ONLY
)
:........................ 19
DIGITAL OUTPUTS:................................................................................... 19
Wall Modules .................................................................................................. 20
Duct Sensor .................................................................................................... 20
Confi
g
urations...................................................................................................... 22
General ........................................................................................................... 22
Allowable Heatin
g
and Coolin
g
E
q
uipment Confi
g
urations ............................ 24
STAGED HEATING/COOLING CONTROL ................................................ 24
MODULATING HEATING/COOLING CONTROL....................................... 24
HEAT PUMP CONTROL............................................................................. 24
ECONOMIZER CONTROL......................................................................... 25
PNEUMATIC ACTUATOR CONTROL........................................................ 25
MIXED-OUTPUT-TYPE CONTROL........................................................... 26
Occupanc
y
Sensor ......................................................................................... 26
Window Open/Closed Di
g
ital Input ................................................................. 26
Wall Module Options ....................................................................................... 26
Dirt
y
Filter Monitor .......................................................................................... 27
Indoor Air Qualit
y
(
IAQ
)
Override ................................................................... 27
Smoke Control ................................................................................................ 27
Freeze Stat ..................................................................................................... 27
Modes of Operation.............................................................................................. 27
Application Steps .................................................................................................................................. 29
Overview .............................................................................................................. 29
Step 1. Plan the S
y
stem....................................................................................... 29
Step 2. Determine Other Bus Devices Re
q
uired.................................................. 29
Step 3. La
y
Out Communications and Power Wirin
g
........................................... 30
L
ON
W
ORKS
® Bus La
y
out ................................................................................ 30
Power Wirin
g
.................................................................................................. 32
POWER BUDGET CALCULATION EXAMPLE .......................................... 32
LINE LOSS................................................................................................. 33
Step 4. Prepare Wirin
g
Dia
g
rams......................................................................... 35
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
72-2958—12
General Considerations .................................................................................. 35
W7750 Controllers .......................................................................................... 36
FACTORY DEFAULT DIGITAL OUTPUTS:................................................ 37
L
ON
W
ORKS
® Bus Termination Module ........................................................... 43
Step 5. Order E
q
uipment ..................................................................................... 45
Step 6. Confi
g
ure Controllers............................................................................... 48
Step 7. Troubleshootin
g
....................................................................................... 48
Troubleshootin
Excel 10 Controllers and Wall Modules ............................... 48
Temperature Sensor and Setpoint Potentiometer Resistance Ran
es .......... 49
Alarms ............................................................................................................ 49
Broadcastin
the Service Messa
e ................................................................ 50
W7750 Controller Status LED ........................................................................ 50
T7770C,D Wall Module B
pass Pushbutton and Override LED ..................... 51
T7560A,B Di
ital Wall Module B
pass Pushbutton and LCD Displa
Occupanc
S
mbols .......................................................................................................... 51
Appendices.................................................................................................................................. 51
Appendix A. Usin
g
E-Vision to Commission a W7750 Controller......................... 51
Sensor Calibration .......................................................................................... 51
Settin
the Pid Parameters ............................................................................ 51
Appendix B. Se
q
uences of Operation.................................................................. 52
Common Operations ...................................................................................... 53
Room Temperature Sensor
(
RmTemp
)
....................................................... 54
Remote Setpoint
(
RmtStptPot
)
................................................................... 55
Setpoint Limits
(
LoSetptLim and HiSetptLim
)
............................................. 55
B
y
pass Mode
(
StatusOvrd and StatusLed
)
................................................ 55
BYPASSTIME............................................................................................. 55
OverrideT
y
pe.............................................................................................. 55
OverridePriorit
y
........................................................................................... 55
C
y
cles per Hour
(
ubHeatCph and ubCoolCph
)
.......................................... 55
T7770C,D or T7560A,B Wall Module B
y
pass Pushbutton Operation......... 55
Standb
y
Mode
(
StatusOc
y
Sen
)
.................................................................. 56
Continuous Unoccupied Mode ................................................................... 56
Occupanc
y
Mode and Manual Override Arbitration.................................... 56
Time Clock
(
Occ_Time_Clock
)
................................................................... 57
Schedule Master
(
Sched_Master
)
.............................................................. 57
Setpoint Rampin
g
....................................................................................... 57
Recover
y
Rampin
g
for Heat Pump S
y
stems.............................................. 57
Fan Operation............................................................................................. 58
Window Sensor
(
StatusWndw
)
................................................................... 58
Smoke Control............................................................................................ 58
Demand Limit Control
(
DLC
)
...................................................................... 58
Dirt
y
Filter Monitor...................................................................................... 59
Start-Up...................................................................................................... 59
Temperature Control Operations .................................................................... 59
Sta
g
ed Coolin
g
Control .............................................................................. 60
Sta
g
ed Heatin
g
Control.............................................................................. 60
Cascade Control of Modulatin
g
Coolin
g
/Heatin
g
........................................ 61
Series 60 Modulatin
g
Control..................................................................... 61
Pulse Width Modulatin
g
(
PWM
)
Control..................................................... 61
Outdoor Air Lockout of Heatin
g
/Coolin
g
..................................................... 61
Economizer Damper Control...................................................................... 61
Indoor Air Qualit
y
(
IAQ
)
Override ............................................................... 62
Freeze Stat................................................................................................. 62
Dischar
g
e Air Low Limit Control................................................................. 62
Economizer Enable/Disable Control........................................................... 62
Appendix C. Complete List of Excel 10 W7750 Controller User Addresses........ 62
User Address Indexes
all in alphabetical order
............................................ 63
Mappable User Addresses and Table Number ............................................... 64
Failure Detect User Addresses and Table Number ........................................ 65
Appendix D. Q7750A Excel 10 Zone Mana
g
er Point Estimatin
g
Guide...............109
Approximate Memor
Size Estimatin
Procedure. .........................................109
Appendix E. Sensor Data for Calibration. ............................................................110
Resistance Sensors. ......................................................................................110
Volta
e/Current Sensors. ...............................................................................112
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
3 74-2958—1
List of Figures
Fi
g
. 1. T
y
pical s
y
stem overview. ................................................................................................................................................ 6
Fi
g
. 2. T
y
pical W7750 control application. ................................................................................................................................. 7
Fi
g
. 3. Excel 10 W7750A Constant Volume AHU Controller. ..................................................................................................... 12
Fi
g
. 4. W7750A construction in in.
(
mm
)
. ................................................................................................................................... 13
Fi
g
. 5. Excel 10 W7750B Constant Volume AHU Controller. ..................................................................................................... 14
Fi
g
. 6. Excel 10 W7750C Constant Volume AHU Controller. .................................................................................................... 15
Fi
g
. 7. W7750B,C construction in in.
(
mm
)
. W7750C
(
shown
)
has three 4 to 20 mA analo
g
outputs.
)
..................................... 16
Fi
g
. 8. DIN rail adapters. ............................................................................................................................................................ 17
Fi
g
. 9. Functional profile of L
ON
M
ARK
® RTU ob
j
ect details
(
variables not implemented in Excel 10 CVAHU
are
g
re
y
ed
)
........................................................................................................................................................................ 18
Fi
g
. 10. T7770A,B,C,D construction in in.
(
mm
)
. ....................................................................................................................... 20
Fi
g
. 11. T7560A,B construction in in.
(
mm
)
. ............................................................................................................................... 21
Fi
g
. 12. C7770A construction in in.
(
mm
)
. .................................................................................................................................. 21
Fi
g
. 13. Fan with two sta
g
es of heatin
g
and two sta
g
es
of coolin
g
........................................................................................................................................................................... 24
Fi
g
. 14. Fan, modulatin
g
heatin
g
and modulatin
g
coolin
g
. ......................................................................................................... 24
Fi
g
. 15. Heat pump with two compressors and auxiliar
y
heat sta
g
e
(
s
)
....................................................................................... 25
Fi
g
. 16. Economizer control. ...................................................................................................................................................... 25
Fi
g
. 17. Modulatin
g
heat with pneumatic valve actuator............................................................................................................. 26
Fi
g
. 18. Connectin
g
the portable operator terminal
to the L
ON
W
ORKS
® Bus..................................................................................................................................................... 29
Fi
g
. 19. Wirin
g
la
y
out for one doubl
y
terminated dais
y
-chain L
ON
W
ORKS
® Bus se
g
ment. ........................................................ 31
Fi
g
. 20. Wirin
g
la
y
out for two sin
g
l
y
terminated L
ON
W
ORKS
® Bus se
g
ments............................................................................. 32
Fi
g
. 21. NEMA class 2 transformer volta
g
e output limits............................................................................................................ 34
Fi
g
. 22. Power wirin
g
details for one Excel 10 per transformer.................................................................................................. 34
Fi
g
. 23. Power wirin
g
details for two or more Excel 10s per transformer. .................................................................................. 34
Fi
g
. 24. Transformer power wirin
g
details for one Excel 10 used in UL 1995 e
q
uipment
(
U.S. onl
y)
......................................... 35
Fi
g
. 25. Attachin
g
two or more wires at terminal blocks.............................................................................................................. 36
Fi
g
. 26. W7750B Hi
g
h-Side/Low-Side selectable switchin
g
and
j
umper location....................................................................... 36
Fi
g
. 27. T
y
pical W7750A Controller AHU application wirin
g
dia
g
ram.
(
For more information on note 2,
refer to Fi
g
. 25.
)
................................................................................................................................................................ 38
Fi
g
. 28. T
y
pical W7750A Controller with separate transformer application wirin
g
dia
g
ram.
(
For more information on note 2, refer to Fi
g
. 25.
)
............................................................................................................ 38
Fi
g
. 29. W7750A Controller floatin
g
economizer damper wirin
g
dia
g
ram.
(
For more information on note 2, refer to Fi
g
. 25.
)
... 39
Fi
g
. 30. T
y
pical W7750B Controller with sta
g
ed heatin
g
and coolin
g
wirin
g
dia
g
ram.
(
For more information on note 2, refer to Fi
g
.
25.
)
.................................................................................................................................................................................... 40
Fi
g
. 31. W7750B Controller with floatin
g
heatin
g
, coolin
g
and economizer wirin
g
dia
g
ram.
(
For more information on note 2, refer
to Fi
g
. 25.
)
......................................................................................................................................................................... 40
Fi
g
. 32. W7750B,C Controller PWM damper actuator wirin
g
dia
g
ram.
(
For more information on note 2, refer to
Fi
g
. 25.
)
............................................................................................................................................................................. 41
Fi
g
. 33. W7750B,C wirin
g
dia
g
ram with 4 to 20 mA enthalp
y
sensors and di
g
ital inputs.
(
For more information on note 2, refer to
Fi
g
. 25.
)
............................................................................................................................................................................. 41
Fi
g
. 34. W7750B,C wirin
g
dia
g
ram with C7600C 4 to 20 mA solid state humidit
y
sensor.
(
For more information on note 2, refer to
Fi
g
. 25.
)
............................................................................................................................................................................. 42
Fi
g
. 35. W7750C Controller with 4-to-20 mA heatin
g
, coolin
g
and economizer wirin
g
dia
g
ram. AOs must use terminals 16, 17 or
18. The AOs can be set to be reverse actin
g
.
(
For more information on note 2, refer to Fi
g
. 25.
)
.................................... 42
Fi
g
. 36. Pneumatic transducer to W7750B,C
(
B shown, see trian
g
le note 4
)
. ......................................................................................................................................... 43
Fi
g
. 37. RP7517,B pneumatic transducer to W7750C................................................................................................................ 43
Fi
g
. 38. T
y
pical doubl
y
terminated dais
y
-chain L
ON
W
ORKS
® Bus se
g
ment termination module wirin
g
dia
g
ram. ..................... 44
Fi
g
. 39. L
ON
W
ORKS
® Bus termination wirin
g
options. ............................................................................................................... 45
Fi
g
. 40. Temperature sensor resistance plots............................................................................................................................. 49
Fi
g
. 41. Location of the Service Pin Button................................................................................................................................. 50
Fi
g
. 42. LED location on W7750................................................................................................................................................. 51
Fi
g
. 43. The T7770C,D Wall Modules LED and B
y
pass pushbutton locations........................................................................... 51
Fi
g
. 44. The T7560A,B Di
g
ital Wall Module B
y
pass pushbutton location................................................................................... 51
Fi
g
. 45. LED and B
y
pass pushbutton operation. ....................................................................................................................... 56
Fi
g
. 46. Setpoint rampin
g
parameters with ramp rate calculation............................................................................................... 57
Fi
g
. 47. Setpoint rampin
g
parameters with setpoint calculation.................................................................................................. 58
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
74-2958—14
Fi
g
. 48. Setpoint rampin
g
parameters with ramp rate calculation............................................................................................... 58
Fi
g
. 49. Schematic dia
g
ram for a t
y
pical W7750B Unit. .............................................................................................................59
Fi
g
. 50. Sta
g
ed output control versus PID Error. ....................................................................................................................... 60
Fi
g
. 51. Point capacit
y
estimate for Zone Mana
g
er. ..................................................................................................................109
Fi
g
. 52. Graph of Sensor Resistance versus Temperature......................................................................................................... 110
Fi
g
. 53. Graph of Sensor Resistance versus Temperature......................................................................................................... 110
Fi
g
. 54. Graph of Sensor Resistance versus Temperature......................................................................................................... 111
Fi
g
. 55. Graph of Sensor Resistance versus Temperature......................................................................................................... 111
Fi
g
. 56. Graph of Sensor Resistance versus Temperature......................................................................................................... 112
Fi
g
. 57. Graph of Sensor Volta
g
e versus Humidit
y
..................................................................................................................... 112
Fi
g
. 58. C7600C output current vs. humidit
y
............................................................................................................................... 112
Fi
g
. 59. Graph of Sensor Current versus Enthalp
y
(
volts
)
.......................................................................................................... 113
Fi
g
. 60. Partial ps
y
chometric chart for a C7400A Solid State Enthalp
y
Sensor. ........................................................................114
Fi
g
. 61. C7400A Solid State Enthalp
y
Sensor output current vs. relative humidit
y
. ................................................................... 114
Fi
g
. 62. Graph of Sensor Volta
g
e versus CO2 concentration..................................................................................................... 115
Fi
g
. 63. Graph of Sensor Volta
g
e versus input Volta
g
e to A/D.................................................................................................. 115
Fi
g
. 64. Graph of Sensor Volta
g
e
(
Vdc
)
versus Pressure
(
Inw
)
.................................................................................................. 116
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
5 74-2958—1
List of Tables
Table 1. A
g
enc
y
Listin
g
. ............................................................................................................................................................. 9
Table 2. List of Differences in W7750A and W7750B,C Controllers........................................................................................... 11
Table 3. Common Confi
g
uration Options Summar
y
For W7750A,B,C Controllers..................................................................... 22
Table 4. Confi
g
uration Options Summar
y
For W7750A,B,C Controllers.................................................................................... 23
Table 5. Modes Of Operation For The Excel 10 W7750 Controller ........................................................................................... 27
Table 6. Application Steps.......................................................................................................................................................... 29
Table 7. L
ON
W
ORKS
® Bus Confi
g
uration Rules And Device Node Numbers............................................................................. 30
Table 8. VA Ratin
g
s For Transformer Sizin
g
.............................................................................................................................. 33
Table 9. Field Wirin
g
Reference Table
(
Hone
y
well listed as AK#### or e
q
uivalent
)
.................................................................. 36
Table 10. W7750A Version I/O Description................................................................................................................................ 37
Table 11. Excel 10 W7750 Controller Orderin
g
Information....................................................................................................... 46
Table 12. Excel 10 Alarms.......................................................................................................................................................... 49
Table 14. Common Confi
g
uration Options Summar
y
For W7750A,B,C Controllers................................................................... 53
Table 15. Confi
g
uration Options Summar
y
For W7750A,B,C Controllers.................................................................................. 54
Table 16. B
y
pass Pushbutton Operation.................................................................................................................................... 55
Table 17. Intersta
g
e Minimum Times.......................................................................................................................................... 60
Table 18. Excel 10 W7750 Controller User
Address Point T
y
pes................................................................................................................................................................... 62
Table 20. Input/Output Points..................................................................................................................................................... 67
Table 21. Control Parameters..................................................................................................................................................... 73
Table 22. Ener
gy
Mana
g
ement Points........................................................................................................................................ 78
Table 23. Status Points............................................................................................................................................................... 81
Table 24. Calibration Points........................................................................................................................................................ 93
Table 25. Confi
g
uration Parameters........................................................................................................................................... 94
Table 26. L
ON
M
ARK
®/Open S
y
stem Points................................................................................................................................ 97
Table 27. Direct Access And Special Points............................................................................................................................... 106
Table 28. Data Share Points....................................................................................................................................................... 108
Table 29. Sensor Resistance Versus Temperature.................................................................................................................... 110
Table 30. Sensor Resistance Versus Temperature.................................................................................................................... 110
Table 31. Sensor Resistance Versus Temperature.................................................................................................................... 111
Table 32. Sensor Resistance Versus Temperature.................................................................................................................... 111
Table 33. Sensor Resistance Versus Temperature.................................................................................................................... 111
Table 34. Sensor Volta
g
e Versus Humidit
y
................................................................................................................................ 112
Table 35. Sensor Volta
g
e Versus Humidit
y
................................................................................................................................ 112
Table 36. Sensor Current Versus Enthalp
y
(
volts
)
...................................................................................................................... 113
Table 37. Sensor Volta
g
e Versus CO2 Concentration. .............................................................................................................. 115
Table 38. Sensor Volta
g
e Versus Input Volta
g
e To A/D............................................................................................................. 115
Table 39. Sensor Volta
g
e
(
Vdc
)
Versus Pressure
(
Inw
)
............................................................................................................. 116
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
74-2958—16
INTRODUCTION
Description of Devices
The W7750 is the Constant Volume Air Handlin
g
Unit
(
CVAHU
)
Controller in the Excel 10 product line famil
y
. The
CVAHU is a L
ON
M
ARK

compliant device desi
g
ned to control
sin
g
le zone and heat pump air handlers. W7750 s
y
stems
control the space temperature in a
g
iven zone b
y
re
g
ulatin
g
the heatin
g
and coolin
g
e
q
uipment in the air handler that
delivers air to that space. The W7750 air handler is t
y
picall
y
an all-in-one constant air volume packa
g
ed unit, located on
the roof of the buildin
g
. In addition to standard heatin
g
and
coolin
g
control, the W7750 provides man
y
options and
advanced s
y
stem features that allow state-of-the-art
commercial buildin
g
control. The W7750 Controller is capable
of stand-alone operation; however, optimum functional
benefits are achieved when the network communication
capabilities are used. The W7750 utilizes the Echelon

L
ON
W
ORKS

network
(
L
ON
W
ORKS
Bus
)
for communications,
and conforms with the L
ON
M
ARK
HVAC Interoperabilit
y
standard for Roof Top Unit Controllers
(
see Fi
g
. 9
)
.
The T7770 or T7560 direct-wired Wall Modules are used in
con
j
unction with W7750 Controllers. The zone controlled b
y
the W7750 Controller t
y
picall
y
can use a T7770A throu
g
h D or
a T7560A,B Wall Module. Additional features available in
T7770A throu
g
h D models include analo
g
setpoint input knob,
override di
g
ital input pushbutton, override status LED and
L
ON
W
ORKS
Bus network access
j
ack. Additional features
available in T7560A,B models include analo
g
setpoint input
knob, override di
g
ital input pushbutton, humidit
y
sensor
(
T7650B model
)
, override status LCD and di
g
ital displa
y
.
The Q7750A Excel 10 Zone Mana
g
er is a communications
interface that allows devices on the L
ON
W
ORKS
Bus network
to communicate with devices on the standard EXCEL 5000

S
y
stem C-Bus. Fi
g
. 1 shows an overview of a t
y
pical s
y
stem
la
y
out. The Q7750A also provides some control and
monitorin
g
functions.
Fig. 1. Typical system overview.
PERSONAL COMPUTER TOOLS
E-VISION
CARE
Q7752A
L
ONWORKS BUS
SERIAL
ADAPTER
EXCEL 10
Q7750A
ZONE
MANAGER
C-BUS COMMUNICATION NETWORK
EXCEL 500
EXCEL BUILDING SUPERVISOR
C-BUS TO L
ONWORKS BUS
INTERFACE DEVICE
EXCEL 10 W7751F
PANEL PLENUM
MOUNT VERSION
VARIABLE AIR VOLUME
CONTROLLER
L
ONWORKS-BUS COMMUNICATIONS NETWORK
L
ONWORKS BUS COMMUNICATIONS NETWORK
Q7751A
FTT
L
ONWORKS BUS
ROUTER
EXCEL 10 T7770
WALL MODULE
EXCEL 10 T7560A, B
WALL MODULE
M17487
EXCEL 10
W7750B
CVAHU
CONTROLLER
1
234
567
89
10 11 12 13 1
415J3
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
Q7740A
2-WAY
REPEATER
Excel 10 W7750A,B,C Constant Volume AHU Controller
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
7 74-2958—1
Control Application
W7750 s
y
stems in commercial buildin
g
s t
y
picall
y
incorporate
a packa
g
ed air handler s
y
stem that delivers a constant
volume of air at preconditioned temperatures to the zone
bein
g
served. Each zone is usuall
y
serviced b
y
a separate
AHU; however, sometimes two or more AHUs service the
same zone. Note that the W7750 is not desi
g
ned to control
Variable Air Volume
(
VAV
)
air handlers or Multi-Zone air
handlers, where one air handler simultaneousl
y
controls the
space temperature in man
y
zones.
The W7750 can control sta
g
ed or modulatin
g
heatin
g
and
coolin
g
coils, mixed air economizer dampers, and the s
y
stem
fan. Control of heat pump units, where the compressor
(
s
)
is
used for both coolin
g
and heatin
g
, is also provided. The zone
the W7750 services can use a T7770 or T7650 for space
temperature sensin
g
and an L
ON
W
ORKS
Bus network access
for users. Fi
g
. 2 shows a t
y
pical W7750 control application.
Fig. 2. Typical W7750 control application.
Control Provided
The W7750 Controller is desi
g
ned to control a sin
g
le air
handler to maintain the units space temperature at the current
setpoint. Heatin
g
and coolin
g
control is provided for either
sta
g
ed or modulatin
g
e
q
uipment. Up to four sta
g
es of
mechanical coolin
g
and up to four sta
g
es of heatin
g
are
allowed. Modulatin
g
outputs can be either
floating type
such
as a Series 60 control, or Pulse Width Modulated
(
PWM
W7750B,C onl
y)
control.
The economizer dampers can be controlled directl
y
with
floatin
g
or PWM outputs, or indirectl
y
usin
g
a di
g
ital output as
an enable/disable si
g
nal to a packa
g
ed economizer controller.
The economizer enable function, which decides when to allow
outdoor air to be used for free coolin
g
, can be confi
g
ured to
one of ten strate
g
ies based on the inputs. For more details,
see Appendix B—Se
q
uences of Operation. When the
economizer position is controlled from the W7750, the
minimum position settin
g
(
for ventilation re
q
uirements
)
can be
ad
j
usted based on indoor air
q
ualit
y
(
IAQ
)
needs in the space.
IAQ monitorin
g
is provided throu
g
h either a CO
2
sensor or a
di
g
ital input from a space-mounted IAQ limit switch.
For heat pump confi
g
urations, up to four compressors can be
controlled, alon
g
with up to four sta
g
es of auxiliar
y
heat, and a
heat/cool chan
g
e over valve. Includin
g
the suppl
y
fan, the
combination of these items ma
y
not exceed ei
g
ht outputs if a
W7750B,C is used, or six outputs for a W7750A.
(
The ei
g
ht
outputs on the W7750C consist of five di
g
ital and three analo
g
outputs.
)
WINDOW CONTACT
OCCUPANCY
SENSOR
M
OA TEMP
FILTER
FAN
COOL
COIL
HEAT
COIL
DA TEMP
RA TEMP
EXCEL 10
W7750
CVAHU
T7770 OR T7560A,B
RETURN
AIR
DISCHARGE
AIR
OUTDOOR
AIR
CEILING
ROOF
-
+
M17488
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
74-2958—18
Like the W7751 VAV Box Controller, the W7750 Controller can
monitor a space-mounted occupanc
y
sensor, and a door/
window contact. These inputs affect the operational mode of
the controller
(
see Table 5 for a list of all possible modes of
operation
)
.
The W7750 Controller allows other controllers in the s
y
stem to
use the W7750s ph
y
sical inputs and outputs. A di
g
ital input
and an analo
g
input can be confi
g
ured to read switch states
and volta
g
e sensor values, respectivel
y
, and send them out
over the L
ON
W
ORKS
Bus network. The Q7750A Zone
Mana
g
er can use these values in custom control strate
g
ies.
Additionall
y
, two of the W7750 di
g
ital outputs are available for
control pro
g
ram use. These outputs onl
y
respond to si
g
nals
sent over the network, and are not controlled b
y
the W7750
internal control al
g
orithms.
Products Covered
This S
y
stem En
g
ineerin
g
Guide describes how to appl
y
the
Excel 10 famil
y
of W7750 CVAHU Controllers and related
accessories to t
y
pical applications. The specific devices
covered include:
• W7750A,B,C Controllers.
• T7770A throu
g
h D Wall Modules.
• T7560A,B Wall Modules.
• Q7750A Excel 10 Zone Mana
g
er.
• Q7751A,B Router
(
FTT to FTT and TPT to FTT
)
.
• Q7752A Serial Interface.
• Q7740A,B Repeaters
(
2-wa
y
and 4-wa
y)
.
• 209541B FTT Termination Module.
Organization of Manual
This manual is divided into three basic parts: the Introduction,
the Application Steps, and the Appendices that provide
supportin
g
information. The Introduction and Application
Steps 1 throu
g
h 5 provide the information needed to make
accurate material orderin
g
decisions. Application Step 6 and
the Appendices include confi
g
uration en
g
ineerin
g
that can be
started usin
g
Excel E-Vision PC Software after the devices
and accessories are ordered. Application Step 7 is
troubleshootin
g
.
The or
g
anization of the manual assumes a pro
j
ect is bein
g
en
g
ineered from start to finish. If an operator is addin
g
to, or is
chan
g
in
g
an existin
g
s
y
stem, the Table of Contents can
provide the relevant information.
Applicable Literature
The followin
g
list of documents contains information related to
the Excel 10 W7750 CVAHU Controller and the EXCEL 5000

OPEN
ï››
SYSTEM in
g
eneral.
Form No. Title
74-2956 Excel 10 W7750A,B,C Controller Specification
Data
74-2697 Excel 10 T7770A,B,C,D,E,F,G Wall Module
Specification Data
74-3097 T7560A,B Di
g
ital Wall Module Specification
Data
74-2950 Excel 10 Q7750A, Zone Mana
g
er Specification
Data
74-2952 Excel 10 Q7751A,B Router Specification Data
74-2954 Excel 10 Q7752A Serial Interface Specification
Data
74-3067 Q7752B PCMCIA L
ON
W
ORKS
PCC-10 Card
Specification Data
74-2858 Excel 10 Q7740A,B FTT Repeaters
Specification Data
74-2951 Excel 10 Q7750A Zone Mana
g
er Checkout
and Test Manual
95-7521 Excel 10 W7750A,B,C Controller Installation
Instructions
95-7538 Excel 10 T7770A,B,C,D,E,F,G Wall Module
Installation Instructions
95-7620 T7560A,B Di
g
ital Wall Module Installation
Instructions
95-7509 Excel 10 Q7750A Zone Mana
g
er Installation
Instructions
95-7510 Excel 10 Q7751A,B Router Installation
Instructions
95-7511 Excel 10 Q7752A Serial Interface Installation
Instructions
95-7613 Q7752B PCMCIA L
ON
W
ORKS
PCC-10 Card
Installation Instructions
95-7555 Excel 10 Q7740A,B FTT Repeaters Installation
Instructions
95-7554 Excel 10 209541B Termination Module
Installation Instructions
74-2588 Excel E-Vision User’s Guide
74-5587 CARE User’s Manual
74-1392 CARE Excel 10 Zone Mana
g
er User’s Guide
74-5577 CARE Icon Guide
74-2039 XBS User’s Manual
74-5018 XBS Application Guide
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
9 74-2958—1
Product Names
The W7750 Controller is available in three models:
•
W7750A
Constant Volume AHU Controller - W7750A
Version.
•
W7750B
Constant Volume AHU Controller - W7750B
Version.
•
W7750C
Constant Volume AHU Controller - W7750C
Version.
The T7770 Wall Module is available in four models. The
T7770 Wall Modules will work with all Excel 5000 and Excel
10 Controllers
(
except the W7751A,C,E,G
)
:
•
T7770A1xxx
Wall Module with nonlinearized 20 Kohm
NTC sensor onl
y
.
•
T7770A2xxx
Wall Module with nonlinearized 20 Kohm
NTC sensor and L
ON
W
ORKS
Bus
j
ack.
•
T7770B1xxx
Wall Module with nonlinearized 20 Kohm
NTC sensor, 10 Kohm setpoint, and L
ON
W
ORKS
Bus
j
ack.
•
T7770C1xxx
Wall Module with nonlinearized 20 Kohm
NTC sensor, 10 Kohm setpoint, b
y
pass button and LED,
and L
ON
W
ORKS
Bus
j
ack.
•
T7770D1xxx
Wall Module with nonlinearized 20 Kohm
NTC sensor, b
y
pass button and LED, and L
ON
W
ORKS
Bus
j
ack.
NOTE: The T7770B,C Models are available with a absolute
55 to 85°F
(
10 to 85°C
)
or a relative scale plate
ad
j
ustable in E-Vision to ± 18°F
(
± 5°C
)
.
The T7560A,B Wall Module is available in two models:
•
T7560A
Wall Module displa
y
s and provides space
temperature, setpoint, Occ/Unocc override, override status
LCD and di
g
ital displa
y
.
•
T7560B
Wall Module displa
y
s and provides space
temperature, humidit
y
sensor, setpoint, Occ/Unocc
override, override status LCD and di
g
ital displa
y
.
Other products:
•
Q7750A
Excel 10 Zone Mana
g
er.
•
Q7751A,B
Bus Router.
•
Q7752A
Serial Adapter.
•
Q7740A,B
FTT Repeaters.
•
209541B
FTT Termination Module.
Refer to Table 11 in Application Step 5. Order E
q
uipment for a
complete listin
g
of all available part numbers.
NOTE: The Q7750A Zone Mana
g
er is referred to as
(
E-Link
)
in internal software and CARE.
Agency Listings
Table 1 provides information on a
g
enc
y
listin
g
s for Excel 10
products. Be sure to alwa
y
s follow Local Electrical Codes.
Table 1. Agency Listing.
Device Agency Comments
W7750A,B,C Controllers
UL Tested and listed under UL916
(
file number E87741
)
. The CVAHU W7750A,B,C
Controllers are UL94-5V listed and suitable for plenum mountin
g
.
cUL Listed
(
E87741
)
.
CE General Immunit
y
per European Consortium Standards EN50081-1
(
CISPR 22, Class B
)
and EN 50082-1:1992
(
based on Residential, Commercial, and Li
g
ht Industrial
)
.
EN 61000-4-2: IEC 1000-4-2
(
IEC 801-2
)
Electroma
g
netic Dischar
g
e.
EN 50140, EN 50204: IEC 1000-4-3
(
IEC 801-3
)
Radiated Electroma
g
netic Field.
EN 61000-4-4: IEC 1000-4-4
(
IEC 801-4
)
Electrical Fast Transient
(
Burst
)
. Radiated Emissions and
Conducted Emissions:
EN 55022: 1987 Class B.
CISPR-22: 1985.
FCC Complies with re
q
uirements in FCC Part 15 rules for a Class B Computin
g
Device.
Operation in a residential area can cause interference to radio or TV reception and re
q
uire
the operator to take steps necessar
y
to correct the interference.
T7770A,B,C,D and
T7560A,B Wall Modules
UL
(
Not applicable.
)
cUL
(
Not applicable.
)
FCC
(
Not applicable.
)
Q7750A Excel 10
Zone Manager
UL Tested and listed under UL916, file number S4804
(
QVAX, PAZY
)
.
CSA Listin
g
pendin
g
.
FCC Complies with re
q
uirements in FCC Part 15 rules for a Class A Computin
g
Device.
Operation in a residential area can cause interference to radio or TV reception and re
q
uire
the operator to take steps necessar
y
to correct the interference.
Q7740A,B FTT
Repeaters, Q7751A,B
Routers and
UL UL1784.
Q7752A Serial Adapter
CSA Listed.
FCC Complies with re
q
uirements in FCC Part 15 rules for a Class B Computin
g
Device.
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
74-2958—110
Abbreviations and Definitions
AHU
Air Handlin
g
Unit; the central fan s
y
stem that includes
the blower, heatin
g
e
q
uipment, coolin
g
e
q
uipment,
ventilation air e
q
uipment, and other related e
q
uipment.
CO
Carbon Monoxide. Occasionall
y
used as a measure of
indoor air
q
ualit
y
.
CO
2

Carbon Dioxide. Often used as a measure of indoor air
q
ualit
y
.
CARE
Computer Aided Re
g
ulation En
g
ineerin
g
; the PC
based tool used to confi
g
ure C-Bus and L
ON
W
ORKS
Bus
devices.
C-Bus
Hone
y
well proprietar
y
Control Bus for
communications between EXCEL 5000

S
y
stem
controllers and components.
CPU
Central Processin
g
Unit; an EXCEL 5000

OPEN
ï››
SYSTEM controller module.
cUL
Underwriters Laboratories Canada
CVAHU
Constant Volume AHU; refers to a t
y
pe of air
handler with a sin
g
le-speed fan that provides a constant
amount of suppl
y
air to the space it serves.
DDF
Delta De
g
rees Fahrenheit.
D/X
Direct Expansion; refers to a t
y
pe of mechanical coolin
g
where refri
g
erant is
(
expanded
)
to its cold state, within a
heat-exchan
g
in
g
coil that is mounted in the air stream
supplied to the conditioned space.
Echelon
The compan
y
that developed the L
ON
W
ORKS
Bus
and the Neuron

chips used to communicate on the
L
ON
W
ORKS
Bus.
Economizer
Refers to the mixed-air dampers that re
g
ulate
the
q
uantit
y
of outdoor air that enters the buildin
g
. In
cool outdoor conditions, fresh air can be used to
supplement the mechanical coolin
g
e
q
uipment.
Because this action saves ener
gy
, the dampers are
often referred to as
economizer dampers
.
EMI
Electroma
g
netic Interference; electrical noise that can
cause problems with communications si
g
nals.
E-Link
Refers to the Q7750A Zone Mana
g
er. This name is
used in internal software and in CARE software.
EMS
Ener
gy
Mana
g
ement S
y
stem; refers to the controllers
and al
g
orithms responsible for calculatin
g
optimum
operational parameters for maximum ener
gy
savin
g
s in
the buildin
g
.
EEPROM
Electricall
y
Erasable Pro
g
rammable Read Onl
y
Memor
y
; the variable stora
g
e area for savin
g
user
setpoint values and factor
y
calibration information.
Enthalpy
The ener
gy
content of air measured in BTUs per
pound
(
KiloJoules per Kilo
g
ram
)
.
EPROM
Erasable Pro
g
rammable Read Onl
y
Memor
y
; the
firmware that contains the control al
g
orithms for the
Excel 10 Controller.
Excel 10 Zone Manager
A controller that is used to
interface between the C-Bus and the L
ON
W
ORKS
Bus.
The Excel 10 Zone Mana
g
er also has the functionalit
y
of an Excel 100 Controller, but has no ph
y
sical I/O
points.
NOTE: The Q7750A Zone Mana
g
er can be referred to as
E-Link in the internal software, CARE.
E-Vision
User interface software used with devices that
operate via the FTT L
ON
W
ORKS
Bus communications
protocol.
Firmware
Software stored in a nonvolatile memor
y
medium
such as an EPROM.
Floating Control
Refers to Series 60 Modulatin
g
Control of
a valve or damper. Floatin
g
Control utilizes one di
g
ital
output to pulse the actuator open, and another di
g
ital
output to pulse it closed.
FTT
Free Topolo
gy
Transceiver.
IAQ
Indoor Air Qualit
y
. Refers to the
q
ualit
y
of the air in the
conditioned space, as it relates to occupant health and
comfort.
I/O
Input/Output; the ph
y
sical sensors and actuators
connected to a controller.
I x R
I times R or current times resistance; refers to Ohms
Law: V = I x R.
K
De
g
rees Kelvin.
Level IV
Refers to a classification of di
g
ital communication
wire. Formerl
y
known as UL Level IV, but
not
e
q
uivalent
to Cate
g
or
y
IV cable. If there is an
y
q
uestion about wire
compatibilit
y
, use Hone
y
well-approved cables
(
see Step
5 Order E
q
uipment section
)
.
L
ON
W
ORKS
Bus
Echelons L
ON
W
ORKS
network for
communication amon
g
Excel 10 Controllers.
L
ON
W
ORKS
Bus Segment
An L
ON
W
ORKS
Bus section
containin
g
no more than 60 Excel 10s. Two se
g
ments
can be
j
oined to
g
ether usin
g
a router.
NEC
National Electrical Code; the bod
y
of standards for
safe field-wirin
g
practices.
NEMA
National Electrical Manufacturers Association; the
standards developed b
y
an or
g
anization of companies
for safe field wirin
g
practices.
Node
A Communications Connection on a network; an
Excel 10 Controller is one node on the L
ON
W
ORKS
Bus
network.
NV
Network Variable; an Excel 10 parameter that can be
viewed or modified over the L
ON
W
ORKS
Bus network.
PC
An Personal Computer with Pentium processor capable
of runnin
g
Microsoft

Windows
ï››
95.
Pot
Potentiometer. A variable resistance electronic
component located on the T7770B,C or T7560A,B Wall
Modules; used to allow user-ad
j
usted setpoints to be
input into the Excel 5000 or Excel 10 Controllers.
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
11 74-2958—1
PWM
Pulse Width Modulated output; allows analo
g
modulatin
g
control of e
q
uipment usin
g
a di
g
ital output
on the controller.
RTD
Resistance Temperature Detector; refers to a t
y
pe of
temperature sensor whose resistance output chan
g
es
accordin
g
to the temperature chan
g
e of the sensin
g
element.
Subnet
A L
ON
W
ORKS
Bus se
g
ment that is separated b
y
a
router from its Q7750A Zone Mana
g
er.
TOD
Time-Of-Da
y
; the schedulin
g
of Occupied and
Unoccupied times of operation.
TPT
Twisted Pair Transceiver.
VA
Volt Amperes; a measure of electrical power output or
consumption as applies to an ac device.
Vac
Volta
g
e alternatin
g
current; ac volta
g
e rather than dc
volta
g
e.
VAV
Variable Air Volume; refers to either a t
y
pe of air
distribution s
y
stem, or to the W7751 Excel 10 VAV Box
Controller that controls a sin
g
le zone in a variable air
volume deliver
y
s
y
stem.
VOC
Volatile Or
g
anic Compound; refers to a class of
common pollutants sometimes found in buildin
g
s.
Sources include out-
g
assin
g
of construction materials,
production-line b
y
-products, and
g
eneral cleanin
g
solvents. A VOC is occasionall
y
used as a measure of
indoor air
q
ualit
y
.
W7750
The model number of the Excel 10 CVAHU
Controllers
(
also see CVAHU
)
.
W7751
The model number of the Excel 10 VAV Box
Controllers
(
also see VAV
)
.
Wall Module
The Excel 10 Space Temperature Sensor and
other optional controller inputs are contained in the
T7770 or the T7560A,B Wall Modules. See Application
Step 5. Order E
q
uipment for details on the various
models of Wall Modules.
XBS
Excel Buildin
g
Supervisor; a PC based tool for
monitorin
g
and chan
g
in
g
parameters in C-Bus devices.
Construction
Controllers
The Excel 10 W7750 Controller is available in three different
models. The W7750A Model, which is a low cost controller
made for simple sin
g
le zone air handlers and heat pump
controls. The W7750B,C Models are intended for more
complex applications.
The W7750B,C Models use Triacs for their di
g
ital outputs,
where as the W7750A Model uses dr
y
-contact rela
y
s. The
W7750C Model also has three analo
g
outputs available on
terminals 16, 17 and 18.
All wirin
g
connections to the controller are made at screw
terminal blocks. Connection for operator access to the
L
ON
W
ORKS
Bus is provided b
y
plu
gg
in
g
the SLTA connector
cable into the L
ON
W
ORKS
Bus communications
j
ack.
The W7750A,B,C Models consist of a sin
g
le circuit board that
is mounted in a sheet metal subbase and protected b
y
a
factor
y
snap-on cover. The three controllers have the same
ph
y
sical appearance except for terminals 16 throu
g
h 20
(
W7750A
)
and different labels next to the wirin
g
terminals
(
see Fi
g
. 3, 5 or 6
)
. Wires are attached to the screw terminal
blocks on both sides of the controller. The controllers mount
with two screws
(
see Fi
g
. 4 or 7
)
. The W7750 can also be
mounted usin
g
DIN rail. To mount the W7750 on DIN rail,
purchase two DIN rail adapters
(
obtain locall
y)
part number
TKAD, from Thomas and Betts, see Fi
g
. 8, then snap onto
standard EN 50 022 35 mm b
y
7.5 mm
(
1-3/8 in. b
y
5/16 in.
)
DIN rail. DIN rail is available throu
g
h local suppliers.
A channel in the cover allows the controller status LED to be
visible when the cover is in place. There are no field-
serviceable parts on the circuit board and, therefore,
it is
intended that the cover never be removed
.
The W7750A,B,C can be mounted in an
y
orientation.
Ventilation openin
g
s were desi
g
ned into the cover to allow
proper heat dissipation re
g
ardless of the mountin
g
orientation.
See Fi
g
. 4 and 7.
The input/output and control differences between the two
models are summarized in Table 2. The I/O points in Table 2
are the free I/O points that are not reserved for Wall Module
use.
Table 2. List of Differences in W7750A and W7750B,C Controllers.
*The T7770 or the T7560 Wall Modules includes I/O points for
two analo
g
inputs for the space temperature and the setpoint
knob, a di
g
ital input for the B
y
pass pushbutton, and a di
g
ital
output for the LED B
y
pass Indicator. These W7750 I/O
points are confi
g
urable, but are normall
y
used for the Wall
Module.
W7750A Model W7750B,C Models
Digital Outputs
Six Rela
y
Outputs Ei
g
ht Triac Outputs
Digital Inputs
Two Four
Wall Module
One* One*
Analog Outputs
None Three 4 to 20 mA Outputs
(
W7750C onl
y)
Analog Inputs
One
(
Resistive Input Onl
y)
Four
(
Two Resistive and two Volta
g
e/Current Inputs
)
DC Power
None 20 Vdc available to power optional sensors
Floating (Series 60) Control
Economizer Onl
y
Heatin
g
, Coolin
g
, and/or Economizer
PWM Control
None Heatin
g
, Coolin
g
, and/or Economizer
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
74-2958—112
Fig. 3. Excel 10 W7750A Constant Volume AHU Controller.
1
2
3
456
789
10 11 12
13 14 15 J3
31 30 29 28 27 26 25
24 23 22
21
20 19 18
17 16
E
GND
LED
SNSR
GND
SET PT
AI-1
OHM
GND
DI-1
GND
GND
DI-2
NOT
USED
L
ON
W
ORKS
BUS
L
ON
JAC
K
W1
W
2
Y1
Y2
G
NETWORK
DO
Rc
Rh
24
VAC
W7750A
24
VAC
COM
NOT
USED
NOT
USED
NOT
USED
NOT
USED
NOT
USED
BYPASS
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
13 74-2958—1
Fig. 4. W7750A construction in in. (mm).
PERFORMANCE SPECIFICATIONS
Power:
24 Vac with a minimum of 20 Vac and a maximum of 30 Vac at
either 50 or 60 Hz. The W7750A power consumption is 6 VA
maximum at 50 or 60 Hz. The W7750B,C power consumption
is 12 VA maximum at 50 or 60 Hz.The W7750A,B,C is a NEC
Class 2 rated device. This listin
g
imposes limits on the amount
of power the product can consume or directl
y
control to a total
of 100 VA.
Special Note for the W7750B,C Unit:
The individual Triac outputs incorporate an internal common
connection with the input power transformer. The Triacs
provide a switched path from the hot side
(
R
)
of the
transformer throu
g
h the load to the common of the
transformer. The W7750B,C Controller desi
g
n
must
use the
same power transformer for an
y
loads connected to that
controller; see Fi
g
. 30.
Each individual Triac is rated 1A at 30 Vac maximum. Under
all operatin
g
conditions, the maximum load/source power
bud
g
et for the W7750B,C Controller is 100 VA. Actual
allowable Triac current is 500 mA MAX.
123456789101112131415J3
E
GND
LED BYPASS SNSR GND SET PT AI-1
OHM
GND DI-1 GND GND DI-2 NOT
USED
L
ON
W
ORKS
BUS
LON
JACK
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
WI W2 Y1 Y2 G
NEYWORK
DO
Rc Rh
24
VAC
5-3/16 (132)
5-5/8
(143)
3-1/16
(77)
2-1/8
(54)
6 (152)
M10098B
24
VAC
COM
NOT
USED
NOT
USED
NOT
USED
NOT
USED
NOT
USED
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
74-2958—114
Fig. 5. Excel 10 W7750B Constant Volume AHU Controller.
CPU:
Motorola or Toshiba 3150 Neuron processor, containin
g
three
ei
g
ht-bit CPUs. Each Neuron has a uni
q
ue 48-bit network
identification number.
Memory Capacity:
64K ROM/PROM
(
6K reserved for network operations, 58K
usable for control al
g
orithm code
)
.
512 b
y
tes EEPROM.
2K RAM.
Specified Space Temperature Sensing Range:
45 to 99°F
(
7 to 37°C
)
with an allowable control setpoint ran
g
e
from 50 to 90°F
(
10 to 32°C
)
when initiated from the network
and 55 to 85°F
(
13 to 29°C
)
when confi
g
ured and connected
to T7770 or T7560 Wall Modules.
M6854B
1
23
456
7
89
10
11 12
13 14
15
J3
31
30 29 28 27 26 25
24 23 22 21
20 19 18
17 16
E
GND
LED BYPASS
SNSR
SET PT AI-1
OHM
A1-2
OHM
AI-3
V/mA
AI-4
V/mA
20VDC
OUT
DI-4
DI-3
DI-2
DI-1
VAC
24
VAC
24
COM
1
OUT
2
OUT
3
OUT
4
OUT
5
OUT
6
OUT
7
OUT
8
OUT
AI
GND
AI
GND
AI
GND
L
ON
W
ORKS
BUS
L
ON
JACK
DI
GND
DI
GND
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
15 74-2958—1
Fig. 6. Excel 10 W7750C Constant Volume AHU Controller.
M17489
1
23
456
789
10
11 12
13 14
15
J3
31
30 29 28 27 26 25
24 23 22 21
20 19 18
17
16
E
GND
LED BYPASS
SNSR
SET PT AI-1
OHM
A1-2
OHM
AI-3
V/mA
AI-4
V/mA
20VDC
OUT
DI-4
DI-3
DI-2
DI-1
VAC
24
VAC
24
COM
1
OUT
2
OUT
3
OUT
4
OUT
5
OUT
A0
1
A0
2
A0
3
AI
GND
AI
GND
AI
GND
L
ON
W
ORKS
BUS
L
ON
JACK
DI
G
ND
DI
GND
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
74-2958—116
Fig. 7. W7750B,C construction in in. (mm). W7750C (shown) has three 4 to 20 mA analog outputs.)
Communications:
The W7750A,B,C Controller uses a Free Topolo
gy
Transceiver
(
FTT
)
transformer-coupled communications port
runnin
g
at 78 kilobits per second
(
kbps
)
. Usin
g
the
transformer-coupled communications interface offers a much
hi
g
her de
g
ree of common-mode noise re
j
ection while
ensurin
g
dc isolation.
Approved cable t
y
pes for L
ON
W
ORKS
Bus communications
wirin
g
is Level IV 22 AWG
(
0.34 mm
2
)
plenum or nonplenum
rated unshielded, twisted pair, solid conductor wire. For
nonplenum areas, use Level IV 22 AWG
(
0.34 mm
2
)
such as
U.S. part AK3781
(
one pair
)
or U.S. part AK3782
(
two pair
)
. In
plenum areas, use plenum-rated Level IV, 22 AWG
(
0.34
mm
2
)
such as U.S. part AK3791
(
one pair
)
or U.S. part
AK3792
(
two pair
)
.
(
See Tables 9 and 11 for part numbers.
)
Contact Echelon Corp. Technical Support for the
recommended vendors of Echelon approved cables.
123456789101112131415J3
E
GND
LED
BYPASS
SNSR
AI
GND
AI
GND
AI
GND
SET PT
AI-1
OHM
AI-2
OHM
AI-3
V/mA
AI-4
V/mA
20VDC
OUT
L
ON
W
ORKS
BUS
L
ON
JACK
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
DI-4
DI
GND
DI-3 DI-2
DI
GND
DI-1
VAC
24
VAC
24
COM
1
OUT
2
OUT
3
OUT
4
OUT
5
OUT
A0
1
A0
2
A0
3
5-3/16 (132)
5-5/8
(143)
3-1/16
(77)
2-1/8
(54)
6 (152)
M17490
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
17 74-2958—1
Fig. 8. DIN rail adapters.
The FTT supports polarit
y
insensitive free topolo
gy
wirin
g
.
This frees the s
y
stem installer from wirin
g
usin
g
a specific bus
topolo
gy
. T-tap, star, loop, and mixed wirin
g
topolo
g
ies are all
supported b
y
this architecture. The maximum L
ON
W
ORKS
Bus
len
g
th when usin
g
a combination of T-tap, star, loop, and bus
wirin
g
(
sin
g
l
y
terminated
)
is 1640 ft.
(
500m
)
with the maximum
node-to-node len
g
th of 1312 ft.
(
400m
)
. In the event that the
total wire len
g
th is exceeded, then a Q7740A 2-Wa
y
Repeater
or a Q7740B 4-Wa
y
Repeater can be used to allow the
number of devices to be spread out as well as increasin
g
the
len
g
th of wire over which the
y
communicate. The maximum
number of repeaters per se
g
ment is one
(
on either side of the
router
)
. A Q7751A,B L
ON
W
ORKS
Bus Router can also be used
to effectivel
y
double the maximum L
ON
W
ORKS
Bus len
g
th.
The advanta
g
e of usin
g
the router is that it se
g
re
g
ates traffic
to a se
g
ment while when usin
g
the repeater, all traffic is
repeated on each se
g
ment. When utilizin
g
a doubl
y
terminated L
ON
W
ORKS
Bus structure, use a continuous dais
y
-
chain with no stubs or taps from the main backbone, The
maximum L
ON
W
ORKS
Bus len
g
th is 4593 ft.
(
1400m
)
with the
maximum node-to-node len
g
th of 3773 ft.
(
1150m
)
.
FTT networks are ver
y
flexible and convenient to install and
maintain, but it is imperative to carefull
y
plan the network
la
y
out and create and maintain accurate documentation. This
aids in compliance verification and future expansion of the
FTT network. This also keeps unknown or inaccurate wire run
len
g
ths, node-to-node
(
device-to-device
)
distances, node
counts, total wire len
g
th, inaccurate repeater/router locations,
and misplaced or missin
g
terminations minimized. Refer to
L
ON
W
ORKS
Bus Wirin
g
Guidelines form, 74-2865 for complete
description of network topolo
gy
rules.
L
ON
M
ARK
® FUNCTIONAL PROFILE
W7750 Controllers support the L
ON
M
ARK
Functional Profile
number 8030 Roof Top Unit Controller, version 1.0
(
see Fi
g
. 9
)
.
M6857
1
2
3
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
74-2958—118
Fig. 9. Functional profile of L
ON
M
ARK
® RTU object details
(variables not implemented in Excel 10 CVAHU
are greyed).
Environmental:
Operatin
g
Temperature: -40 to 150°F
(
-40 to 65.5°C
)
.
Shipping Temperature:
-40 to 150°F
(
-40 to 65.5°C
)
.
Relative Humidity:
5% to 95% noncondensin
g
.
Vibration:
Rated V2 level compliant.
Inputs/Outputs:
The W7750A Unit supports the followin
g
hardware features:
• Three 20 Kohm NTC
(
1000 throu
g
h 150,000 ohm
)
or
PT3000
(
250 throu
g
h 12,000 ohm
)
resistive analo
g
inputs
(
one reserved for space temperature and one reserved for
the setpoint knob
)
.
• Three dr
y
contact di
g
ital inputs
(
one reserved for the
B
y
pass pushbutton
)
.
• LED di
g
ital output
(
only
for the wall module LED
)
2.5V at 3
mA.
• Six 24 Vac rela
y
di
g
ital outputs
(
1.5A rela
y
s rated at 7.5A
inrush current
)
.
The W7750B,C Units support the followin
g
hardware features:
• Four 20 Kohm NTC
(
1000 throu
g
h 150,000 ohm
)
or
PT3000
(
250 throu
g
h 12,000 ohm
)
resistive analo
g
inputs
(
one reserved for space temperature and one reserved for
the setpoint knob
)
.
• Two 0.2 to 10 VDC or 2 to 20 mA
(
user selectable
)
analo
g
inputs.
• Five dr
y
contact di
g
ital inputs
(
one reserved for the B
y
pass
pushbutton
)
.
• Ei
g
ht on the W7750B
(
five on the W7750C
)
24 Vac Triac
di
g
ital outputs
(
500 mA MAX
)
. The W7750C Unit also
supports three 4 to 20 mA analo
g
outputs.
• LED di
g
ital output
(
only
for the wall module LED, T7770
models or LCD, T7560A,B
)
2.5V at 3 mA.
• One 20 Vdc power suppl
y
for auxiliar
y
devices with a
maximum current of 50 mA.
ANALOG INPUTS:
NOTE: Onl
y
one of each t
y
pe of input is allowed. For
example, onl
y
one Outdoor Air Temperature sensor
is allowed. No duplicate Outdoor Air Temperature
sensors are usable on the same controller.
Space Temperature:
T
y
pe: RTD.
Supported Sensors: T7770A,B,C,D; T7560A,B.
Discharge Air Temperature:
T
y
pe: RTD.
Supported Sensors: C7100A1015*, C7770A1006,
C7031B1033, C7031C1031, C7031D1062, C7031F1018
(
W7750B,C onl
y)
, C7031J1050, C7031K1017.
Outdoor Air Temperature:
T
y
pe: RTD.
Supported Sensors: C7170A1002.
Return Air Temperature:
T
y
pe: RTD.
Supported Sensors: C7100A1015*, C7770A1006,
C7031B1033, C7031C1031, C7031D1062, C7031F1018
(
W7750B,C onl
y)
, C7031J1050, C7031K1017.
*The PT3000 sensor is not recommended for floatin
g
control
(
real time - dischar
g
e or return confi
g
ured as space sensor
)
.
The PT3000 sensor is intended for monitorin
g
or differential
(
sta
g
ed
)
control
Hardware
Output
Roof Top Unit
Controller number 8030
Mandatory
Network
Variables
Manufacturer
Defined
Section
Optional
Network
Variables
nv9
nviOutsideRH
SNVT_lev_percent
nv8
nviOutsideTemp
SNVT_ temp_p
nv7
nviSetPtOffset
SNVT_ temp_p
nv6
nviOccCmd
SNVT_occupancy
nv5
nviApplicMode
SNVT_hvac_mode
nv16
nvoCO
2
SNVT_ppm
nv12
nvoOutsideRH
SNVT_ lev_percent
nv11
nvoOutsideTemp
SNVT_ temp_p
nv10
nvoEffectSetPt
SNVT_ temp_p
nv2
nviSetPoint
SNVT_temp_p
nv1
nviSpaceTemp
SNVT_temp_p
nv4
nvoUnitStatus
SNVT_hvac_status
nv3
nvoSpaceTemp
SNVT_ temp_p
nv13
nviSpaceRH
SNVT_ lev_percent
nv14
nviCO
2
SNVT_ppm
Hardware
Input
nc42 - CO
2
Limit
nc49 - Send Heartbeat (mandatory)
nc60 - Occupancy Temperature Setpoints
(optional)nc48 - Maximum Receive Time
nc17 - Location
(mandatory)
(optional)
(mandatory)
Configuration Properties
nv15
nviEmergCmd
SNVT_hvac_emerg
M11580
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
19 74-2958—1
Outdoor Air Humidity (W7750B,C
only):
T
y
pe: Volta
g
e/Current.
Supported Sensors: C7600B1000 and C7600B1018
(
2 to 10V
)
, C7600C1008
(
4 to 20mA
)
.
Return Air Humidity (W7750B,C
only):
T
y
pe: Volta
g
e/Current.
Supported Sensors: C7600B1000 and C7600B1018
(
2 to 10V
)
, C7600C1008
(
4 to 20mA
)
.
Outdoor Air Enthalpy (W7750B,C
only):
T
y
pe: Current.
Supported Sensors: C7400A1004
(
4 to 20mA
)
.
Return Air Enthalpy (W7750B,C
only):
T
y
pe: Current.
Supported Sensors: C7400A1004
(
4 to 20mA
)
.
Air Filter Differential Pressure (W7750B,C
only):
T
y
pe: Volta
g
e.
Supported Sensors: Third part
y
2 to 10V, 0 to 5 inw
(
1.25 kPa
)
differential pressure sensors.
CO
2
Sensor (W7750B,C
only):
T
y
pe: Volta
g
e.
Supported Sensors: Third part
y
0 to 10V, 0 to 2000 ppm
CO
2
sensors.
Monitor Sensor for network use (W7750B,C
only):
T
y
pe: Volta
g
e.
Supported Sensors: Third part
y
2 to 10V, 2 to 10 volts
displa
y
ed.
DIGITAL INPUTS:
NOTE: Onl
y
one of each t
y
pe of input is allowed. For
example, onl
y
one Smoke Monitor is allowed. No
duplicate Smoke Monitors are usable on the same
controller.
Dr
y
-contact inputs are sensed usin
g
a 9 milliamp at 4.8 volts
detection circuit. It is ver
y
important that the device used
contains hi
g
h
q
ualit
y
, noncorrodin
g
contacts with resistivit
y
that does not de
g
rade; that is, increase over time. Use noble
metal
(
such as
g
old or silver
)
, or pimpled or sealed contacts to
assure consistent, lon
g
-term operation.
Two of the followin
g
Di
g
ital Inputs
(
DIs
)
can be confi
g
ured
when usin
g
the W7750A, and four of the followin
g
when usin
g
the W7750B,C:
— Fan Status:
Contact Closed = Fan on
— IAQ Switch:
Contact Closed = Poor Air Qualit
y
— Time Clock:
Contact Closed = Occupied Mode; Contact Open =
Unoccupied Mode
— Schedule Master:
Contact Closed = Local time clock is used as master time
clock
— Economizer Enable Si
g
nal:
Contact Closed = Economizer Enabled for coolin
g
use
— Smoke Monitor:
Contact Closed = Smoke Detected
— Dirt
y
Filter:
Contact Closed = Dirt
y
Filter
— Shutdown Si
g
nal:
Contact Closed = Shut off all e
q
uipment
— Occupanc
y
Switch:
Contact Closed = Room is Occupied; Contact Open =
Room is Unoccupied
— Window Monitor:
Contact Closed = Window is Closed
— Coil Freeze Stat:
(
Onl
y
use this DI when usin
g
E-Vision.
)
Contact Closed = Coil Freeze condition sensed
— Wall Module B
y
pass Pushbutton:
Momentar
y
DI
(
See Appendix B—Se
q
uences of Operation
for b
y
pass details.
)
TRIAC OUTPUTS ON THE (W7750B,C MODELS ONLY):
— Power ratin
g
s: 20 Vac to 30 Vac at 25 mA MIN to 500 mA
MAX current for an
y
volta
g
e.
CAUTION
When an
y
device is ener
g
ized b
y
a Triac, the device
must be able to sink a minimum of 25 mA.
NOTE: Triacs sink current to the 24 Vac common
(
COM
terminal on the W7750B,C Models
)
; see Fi
g
. 30 for
wirin
g
example.
IMPORTANT
If non-Honeywell motors, actuators, or transducers
are to be used with Excel 10 Controllers, Triac com-
patibility must be verified (see previous NOTE).
DIGITAL OUTPUTS:
COOL STAGE 1
COOL STAGE 2
COOL STAGE 3
COOL STAGE 4
HEAT STAGE 1
HEAT STAGE 2
HEAT STAGE 3
HEAT STAGE 4
CHANGE OVER RELAY
FAN
AUX ECON
OCCUPANCY STATUS
ECON OPEN
ECON CLOSE
COOL OPEN
COOL CLOSE
HEAT OPEN
HEAT CLOSE
HEAT COOL STAGE 1
HEAT COOL STAGE 2
HEAT COOL STAGE 3
HEAT COOL STAGE 4
FREE1
(
NOTE:
Free1
,
Free1 Pulse On
and
Free1 Pulse Off
are three separate and uni
q
ue di
g
ital output points. Because
the
y
are not related, the
y
all can be confi
g
ured in a CVAHU
controller at the same time.
)
FREE2
FREE1 PULSE ON
FREE1 PULSE OFF
ECON PWM
HEAT PWM
COOL PWM
UNUSED
EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER
74-2958—120
Wall Modules
The T7770 or T7560 Wall Modules for the Excel 5000 and
Excel 10 Controllers are available in a variet
y
of
confi
g
urations. The models T7770A1006 and T7770C1002
are shown in Fi
g
. 10. The T7770B,D are the same ph
y
sical
size
(
see Product Names section for differences
)
. The models
T7560A1016 and T7560B1018 are shown in Fi
g
. 11. The
T7560A,B are the same ph
y
sical size.
Duct Sensor
The dimensions of the C7770A duct-mounted sensor are
shown in Fi
g
. 12.
Fig. 10. T7770A,B,C,D construction in in. (mm).
STANDARD
UTILITY
CONDUIT
BOX (2 X 4)
MOUNTING
HOLES
KNOCKOUTS FOR EUROPEAN
APPLICATIONS
3-5/32 (80)
2-3/8 (60)
29/32
(23)
5-1/16
(128)
2-3/8
(60)
T7770A1006
M15119
STANDARD
UTILITY
CONDUIT
BOX (2 X 4)
MOUNTING
HOLES
KNOCKOUTS FOR EUROPEAN
APPLICATIONS
3-5/32 (80)
2-3/8 (60)
1-1/4
(32)
5-1/16
(128)
2-3/8
(60)
T7770C
70
65
60
55
85
80
75
DIP Switch S4 Settings:
1,3,5=on; 2,4=off 2,4=on; 1,3,5=off 1,2,3,4=on; 5=0ff
W7753
XL600-XL20
W7752
LED RETURN
BYPASS
LED
FAN
SETPT
SENSOR
GND
LED
SETPT
SENSOR
AL COM
LED
SETPT
SENSOR
GND
BYPASS/FAN BYPASS/FAN
9 8 7 6 5 4 3 2 1
E-BUS
E-BUS
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Honeywell W7750A User manual

Category
Thermostats
Type
User manual

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