GGM Gastro STKMMK40 User manual

Brand: GGM Gastro

Model: STKMMK40

Category: Car kits

Type: User manual

GGM GASTRO

Automatic Spiral Mixer With Fixed Bowl

Installation and user Manual

I 1

Automatic Spiral Mixer With Fixed Bowl

Installation and user Manual

Spiral mixer

Kneading machine

Dough mixer

Spiral kneader

2 I

1 I

INSTALLATION AND

USER MANUAL

INTRODUCTION 6

Warning Signs Used

Warranty

Manufacturer Company

Product Information

Manufacturing Site Design

Product Description

Operating Principle of The Product

Product Technical Details

Product Dimensions 11

PRODUCT COMMISSIONING 12

General Rules On Unpacking The Machine 12

Load Structure 13

Product Transport 13

PRODUCT ASSEMBLY 14

Product Stabilizing 14

Fresh Water Installation 15

Electrical Installation 15

REMOTE CONTROL ELEMENTS 17

Control Panel Usage 17

Emergency Stop Button 17

3 I

AUTOMATIC SPAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE

Low Speed Button 17

High Speed Button 17

Timer-1 17

Timer-2 17

Automatic Manual Switch Button 18

7th Bowl Direction Determination Button 18

8th Bowl Eversion Button 18

DOUGH KNEADING PROCESS 18

POINTS TO BE CONSIDERED IN THE USE OF PRODUCT 18

PERSONNEL PROTECTIVE EQUIPMENT 19

POINTS SHOULD BE DONE TO MAKE THE PRODUCT LONG LASTING 19

WARNINGS 19

SETTING AND MAINTENANCE 20

Belt System Stretching Setting 20

Bowl Direction of Rotation 21

Balance Wheel 22

Cleaning, Maintenance and Repair That Can Be done By User 22

Daily Cleaning 22

Periodic Maintenance and Repair To Be Made By Authorized Services 22

Timing Belt and “V” Belt Control 22

FAILURE AND CAUSES 23

Spiral Mixer Installation and user Manual

Spiralteigkn

Spiral Mixer With Fixed Bowl

I 4

Introduction

Manual

• Installation instructions are part of the device and contain

information for the safe device use.

• Installation instructions must be fully read before

installation.

• Installation instructions must always be ready to be

accessed by the installer at the installation site.

• Installation instructions must be maintained along the

device service life.

•Our company shall not be held responsible for the

problems arising from unintended use of the oven.

• Installation instructions must be delivered device’s

subsequent operators.

Figures

• All ﬁgures given in this manual are exemplary.

• It may show dierences according to the current device.

The company reserves its rights for technical modiﬁcations for

development!

©GGM GASTRO

information to third parties is prohibited.

5 I

Fragle Handle the package wth care.

Keep t dry Packed so as not to contact wth open ar.

CE Mark The machne meets the basc safety requrements.

Warnng A hazardous stuaton, t may result n severe njury and

death.

Fre Fre hazard!

Hgh Voltage Attenton, Death Rsk

Operating

Mechanical Parts

Do not perform mantenance or repar work on movng

parts.

Warning Signs Used

Spiral Mixer With Fixed Bowl

Spiral Mixer Installation and user Manual I 6

Warranty

Those not covered by the warranty;

• Glass damages, ampoules and seals.

• Unintended use of the device,

• Modifcations or technical modifcations to the device by person and

persons not authorized by the manufacturer,

• Avoiding use of the manufacturer company’s original parts,

• Damages with mechanical impacts during the oven transportation by

the customer.

•Losses due to the insuffciency of all network systems supplying the

mixer.

• Faults that may occur due to user’s neglect of the mixer.

•Non - authorized personnel are not allowed to interfere with the

repair and modification of the device under any circumstances;

• Due to the failures in electric motors.

• Due to the failures those may occur with the entire electricity

materials.

• In cases of failing to adhere with the rules specifed in instructions

of use.

• Due to the deformations those may occur as a result of cleaning the

bowl spiral and knife by metal scrappers.

• In cases of tempering and damaging settings on the mixer.

7 I

AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE

Manufacturer Company

Information

LABEL INFORMATION

1. Manufacturer company information

2. Machine type

3. Machine weight

4. Machine model

5. Production date

6. Serial number

7. CE mark

8. Operating voltage

9. Operating frequency

10. Operating power

Spiral Mixer With Fixed Bowl

Opening Times

Monday till Friday

Service & Warranty

Adress

Item no.

Weight

Construction

year

I 8

9 I

Production Area Design

1. In the entire area, there should be some room to allow for inspection and cleaning when

manufacturing equipment is installed.

2. When placing the machines, all connections must be closed so that there are no openings.

3. The ﬂoor on which the machines are placed should be accessible from the point of view of the

cleaning operation or should be completely closed.

4. In cases where equipment passes through sections such as ceiling, ﬂoor, wall, sucient ﬂoor

should be provided between equipment and wall for cleaning or machine should be mounted on

the wall not to permit any gap.

5. Auxiliary equipment must be removable and can be reassembled to facilitate cleaning.

6. Production base should be covered with hard, smooth, easy to clean and non-absorbent material.

7. For insulation, non-absorbent materials should be used. These surfaces should be accessible.

8. Stacking should be made on palettes to let minimum 100 mm distance with the ﬂoor when

storing the products.

9. Vessels used to collect waste products and waste water should be made of easy to clean materials

and should have sucient volume.

10. Doors and windows opening out of the plant should be isolated to prevent any outsourced

contamination.

11. Sucient ventilation should be ensured in the washing rooms.

12. Water and water vapor that come into direct contact with the products should be of drinkable

quality.

13. Pipes, valves and ﬁttings used for liquid materials: Either “on-site cleaning” programs should be

implemented for these sections or systems allowing easy disassembly and assembly should be

used.

14. All ﬁxed pipes should be isolated to prevent condensation.

15. Drainage systems for wastewater must be installed in areas where cleaning is required.

16. Floor slope should be such as to prevent water accumulation on the surface.

17. Illumination lamps should be protected as to prevent falling and breaking.

18. Power cables should be stabilized (their contact with the ground should be prevented)

19. Machine’s electrical components should be closed to prevent dust formation. Water should be

prevented from entering electrical panels.

20. Machine parts such as fan, motor should be accessibly mounted.

21. Motor and other auxiliary equipment should be placed not to touch the ﬂoor.

AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE I10

Product Descrpton

Spral mxer s a machne whch homogeneously mxes ﬂour and water added n the bowl and kneads

them as desred wthn the tme set.

Operatng Prncple of The Product

Spral mxers are the machnes of dough preparaton group. The ﬂour transferred from sfter s added

nto the mxer bowl. Water that measured accordng to the specalty of the ﬂour s added nto the

bowl. The ﬂour s kneaded n desred specalty by settng the kneadng duraton on machne control

panel.

Product Techncal Detals

STKMMK40 STKMMK 100 STKMMK 200 STKMMK 250

Flour capacty (kg) 25 62,5 125 150

Dough capacty (kg) 40 100 200 250

Weght of machne (kg) 350 550 830 1150

Dmensons of bowl (ø x h) 50x30 70x41 90x47 100x47

Spral engne power (kW) 1,5 / 3 3.5 / 5.5 5,5 / 8 7,5 / 11

Bowl engne power (kW) 0,55 0,55 1,5 1,5

Bowl volume 70 157 298 368

Ellectrcal connecton 380V/50-60

hz/ 3 phase

380V/50-60

hz/ 3 phase

380V/50-60

hz/ 3 phase

380V/50-60

hz/ 3 phase

Product Dmensons

(Fgure 1)

Spiral Mixer With Fixed Bowl

11 I

MODEL A B H

STKMMK40 1010 mm 530 mm 1115 mm

STKMMK 100 1255 mm 725 mm 1335 mm

STKMMK 200 1530 mm 930 mm 1425 mm

STKMMK 250 1650 mm 1030 mm 1535 mm

PRODUCT COMMISSIONING

• Installaton s carred out by the manufacturer’s personnel or by the personnel authorzed by the

manufacturer.

• Manufacturer s not responsble for any falure caused durng nstallaton made by unauthorzed

personnel. Manufacturer s not responsble for any malfunctons caused by unauthorzed

personnel durng the nstallaton, despte the labor guarantee.

• Manufacturer cannot be held responsble for the place and techncal and legal sutablty of the

machne.

• All operatons must be carred out n accordance wth the drectves of a sole authorzed person.

• Operators and people under ther command must wear protectve clothng n complance wth

the operaton.

•

General Rules on Unpackng the Machne

• Inspect the machne for damages durng transportaton before unpackng. Check that all parts

lsted n the shppng documents are present. If there are mssng parts, manufacturer must be

nformed wthn 24 hours.

• Dspose of the packagng materal n accordance wth the applcable legal regulatons when the

machne s fully nstalled.

• Store the materals used for lftng the machne n a sutable place for future use. (Fgure 2)

(Fgure 2)

AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE I12

Load Structure

Machne can be shpped n form as stated below:

• Completely assembled;

• Partally assembled;

• Not completely assembled; parts are stacked on the pallet or optonally on top of any wooden

structure.

The vehcle to be transported must have the requred lftng capacty. (Please see machne’s techncal

nformaton chart.).

Lftng devce used to rase the machne; should have sucent lftng capacty and fork length.

Product Transport

Spral mxers are able to move n every drecton easly thanks to ther wheels. The machne s delvered

to the customer on a wooden pallet or n a wooden case.

•GGM Gastro s not responsble for the malfunctons that may occur durng the transportaton.

(Fgure 3)

The packaging structure of the product is made according to the world and European norms. It is made

ready for the shipping procedure by placing into cases packed with nylon and design in compliance

with standards by compressing with nylon with bubble pack.

DO NOT TAKE OVER PRODUCT WITH DESTROYED PACKAGE, DAMAGED CASE AND BEING CRUSHED

AND SCRATCHED. MOREOVER, INFORM THIS SITUATION IMMEDIATELY TO MANUFACTURER BY

TAKING PHOTO AND WITH A BRIEF NOTE.

Spiral Mixer With Fixed Bowl

13 I

PRODUCT ASSEMBLY

5. Place the machne on a ﬂat surface.

5. Ensure the necessary electrcal voltage.

5. Check the stretch of upper belt pulley group.

5. Check the stretch of lower belt pulley group.

5. Prevent the movement of machne whle t s operatng by usng stablzng chocks.

Product Stablzng

DISTANCE BETWEEN THE MACHINE AND WALL

SHOULD BE AT LEAST 500 MM. (Fgure 4)

KW VALUE OF THE MACHINE IS 5 KW FOR

STKMMK 40.

FOR STKMMK 100, IT IS 6 KW.

FOR STKMMK 200, IT IS 10 KW.

FOR STKMMK 250, IT IS 14 KW.

WATER INFLOW GROUND CLEARANCE OF THE

MACHINE IS

950 MM FOR STKMMK 40

1020 MM FOR STKMMK 100

1050 MM FOR STKMMK 200

1150 MM FOR STKMMK 250

½ FRESH WATER INFLOW

AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE I14

Fresh Water Installaton

(Fgure 5)

Electrcal Installaton

Electrcal nstallaton produced n accordance wth the world and European norms adds value for your

machne and gves confdence to you and your employees. The electronc systems used were desgned

to facltate your works. Wth the technologcal possbltes, an easy and confortable usage s amed.

For the electrc/electronc problems, mantenance and/or repar should be only performed by the

authorzed people, the permnant damages that may occur as a result of system nterference made by

unauthorzed people should be prevented.

Spiral Mixer With Fixed Bowl

15 I

Rules:

• Customer s responsble for electrcal connecton. Also, customer have to make the electrcal

connecton accordng to the laws and regulatons n force.

• Not only the protecton of power supply and ts conductors, and also a strong and eectve

earthng system s customer’s responsblty.

• The cables used for the connecton of electrc pannel to power network have to be approved

(tested), and have to be applcable for the operaton of an nstalled machne.

• Make sure that the power supply s dsconnected before you ntend to connect electrcty.

• Make sure that the cables are n a safe place, and that there s no rsk for an accdent.

• Termnals should be stablzed properly n a way that they do not aect each other and damage

the peces nsde.

• There should be a dscoonector that provdes electrcal energy for the oven or a fused swtch

close to the customer.

• All of the cables that connect the oven panel wth ts elements are heat resstant.

• Ventlaton of electrcal cabn s mportant. Ar temperature may rse untl the levels whch

damage the peces.

Electrcal connecton accordng to the machnes;

STKMMK40

3 x 16 A FUSE 1 EA. REQUIRED

OPERATED WITH 3 PHASE (380 V/ 50 Hz), ITS AVERAGE CURRENCY

DRAWN IS 11 A

5 x 2,5 ANTIGRON CABLE REQUIRED

CABLE SIZES MAY DIFFER ACCORDING TO DISTANCE.

h: 780 mm FROM THE PLACE ENDED BY ½ “ FRESH WATER VALVE

STKMMK100

3 x 25 A FUSE 1 EA. REQUIRED

OPERATED WITH 3 PHASE (380 V/ 50 Hz), ITS AVERAGE CURRENCY

DRAWN IS 13 A

5 x 2,5 ANTIGRON CABLE REQUIRED

CABLE SIZES MAY DIFFER ACCORDING TO DISTANCE.

h: 970 mm FROM THE PLACE ENDED BY ½ “ FRESH WATER VALVE

STKMMK200

3 x 25 A FUSE 1 EA. REQUIRED

OPERATED WITH 3 PHASE (380 V/ 50 Hz), ITS AVERAGE CURRENCY

DRAWN IS 16 A

5 x 4 ANTIGRON CABLE REQUIRED

CABLE SIZES MAY DIFFER ACCORDING TO DISTANCE.

h: 1050 mm FROM THE PLACE ENDED BY ½ “ FRESH WATER VALVE

STKMMK250

3 x 25 A FUSE 1 EA. REQUIRED

OPERATED WITH 3 PHASE (380 V/ 50 Hz), ITS AVERAGE CURRENCY

DRAWN IS 23 A

5 x 6 ANTIGRON CABLE (SINGLE VEIN) REQUIRED

CABLE SIZES MAY DIFFER ACCORDING TO DISTANCE.

h: 1150 mm FROM THE PLACE ENDED BY ½ “ FRESH WATER VALVE

AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE I16

REMOTE CONTROL ELEMENTS

Remote control elements are shown n the fgure. Informaton about remote control elements are gven

below.

Control Panel Usage

In the fgure below, the mage of STKMMK 40-100-200-250 control panel s shown. (Fgure 6)

(Fgure 6)

Emergency Stop Button

Emergency stop button s used when havng faced wth a functonal malfuncton or emergency

stutaton. The task of the button s to stop all of the workng functons and to deenergsze the control

energy of electrcal penal.

Low Speed Button

The task of the button when the poston of t s selectve swtch Auto s to start the process of kneadng.

Hgh Speed Button

It s used to swtch the process of kneadng from low speed to hgh speed.

Tmer-1

It is used to set the duration of kneading in low speed. White indicator shows the duration set, orange

indicator shows the remaining duration. Timer is sent by the factory gradually, and it also has second,

minute, hour option.

Zaman Saat-2

It is used to set the duration of kneading in high speed. White indicator shows the duration set, orange

indicator shows the remaining duration. Timer is sent by the factory gradually, and it also has second,

minute, hour option.

Spiral Mixer With Fixed Bowl

17 I

Automatc Manual Swtch Button

It s used to set the operatng optons of dough mxng machne as manual or automatc.

7th Bowl Drecton Determnaton Button

It s used to rotate the bowl clockwse or counter-clockwse.

8th Bowl Everson Button

After fnshng the process of dough mxng, t s used to gather the dough left n the bowl.

Do the works gven below respectvely to provde the frst operaton.

1. Place the man swtch from “0” poston to “I” poston.

2. Swtch to automatc operaton poston to the machne.

3. Add ﬂour and water n a proper amount for the capacty ndcated n the techncal specaltes

secton.

4. Determne low and hgh speed operaton duraton by usng low and hgh tmers.

5. Start the process of kneadng by pressng low speed button.

6. The machne wll automatcaly swtch to hgh speed at the end of the operaton duraton n low

speed, and t wll fnsh the process of kneadng by stoppng at the end of the tme set.

Important Note:

•Do not put your hand between the body of machine and rotating bowl while the machine

operates.

•While calculating engine power of the machine, water ratio was accepted as 55-60% of the

amout of ﬂour.

•While processing with lower amount of water ratio, decrease the amount of dough to be kneaded

in a proper amount.

DOUGH KNEADING PROCESS

1. Add ﬂour and water n an amount to be kneaded n the bowl.

2. Do necessary settngs on machne control panel.

3. Operate the machne.

4. After completng the duraton set, empty the dough n the bowl by openng the door of bowl.

POINTS TO BE CONSIDERED IN THE USE OF PRODUCT

1. If the door of the bowl opens whle the machne operates, t stops automatcally.

2. If the machne moves as a result of shakng, check the stablzng chocks.

3. If balance occurs n the bowl, close the gap between pulley and bowl by loosenng the screws or

blateral bowl settng pulleys.

4. For the loosenngs that may occur on the belts, provde stretch by usng te nuts placed n buttom

and top.

AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE

I18

PERSONAL PROTECTIVE EQUIPMENT

Operator must wear a glove whle emptyng the bowl.

Ths symbol means that the furnace may have a voltage supply nsde the electrcal

panel. Before openng the electrcty panel, t s necessary to cut electrcty from man

wtch or by drectly pullng out the socket from the plug (For mantenance personnel).

Whle the machne s operatng, do not nterfere. Operator must not wear baggly

clothes and te. He/She must wear a protectve bonnet.

• Do not remove or damage warnng sgns.

•It s mandatory to replace damaged and llegble warnng sgns. Please contact wth the

manufacturer for new warnng sgns.

•Manufacturer s not lable for work accdents or damage to the machne resultng from falure to

observe the safety and warnng sgns or the removal of these plates from the machne.

POINTS SHOULD BE DONE TO MAKE THE PRODUCT LONG LASTING

•Clean the nsde of the bowl, the spral and ts knfe at the end of each work. Do not use metal

scrapers durng the cleanng process.

• Clean the external parts of the machne.

• Lubrcate the buttom and top bearngs regularly.

• Replace the bowl settng pulleys f they are eroded.

• Check the belt pulley system regularly, and replace the old ones.

WARNINGS

For lfe, good and envronment safety, warnng sgns are located on necessary places of the machne.

These warnngs should be followed, and these sgns should not be removed.

The warnng sgns of the machne are shown below.

Spiral Mixer With Fixed Bowl

19 I

SETTING AND MAINTENANCE

Belt System Stretchng Settng

(Fgure 7)

(Fgure 8)

For stretching the belts, loosen the screws shown in the circle, afterwards, pull the platform connected

to screw in the arrow direction while loosening the screw shown in the circle. Continue the process of

pulling until the belts become stretched. When the belts become stretched, tighten the screws shown

in figure 10. After tightening the screws, the process of stretching will be done. (Figure 7 and Figure 8)

AUTOMATIC SPIRAL MIXER WITH FIXED BOWL INSTALLATION AND USER GUIDE I20

Bowl Drecton of Rotaton

(Fgure 9)

Bowl and spral’s drecton of rotaton s n the drecton (clockwse) shown. (Fgure 9)

Spiral Mixer With Fixed Bowl

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GGM Gastro STKMMK40 User manual

Brand: GGM Gastro

Model: STKMMK40

Category: Car kits

Type: User manual

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GGM Gastro STKMMK40 User manual

GGM Gastro STKMMK40 User manual

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