Pottinger SILOPROFI 2 Operating instructions

Brand: Pottinger

Model: SILOPROFI 2

Type: Operating instructions

This manual is also suitable for

SILOPROFI 3

Operator's manual

+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3

Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.

GB Nr. 99 546.GB.80A.0

SILOPROFI 2 Profimatic

(Type 546)

SILOPROFI 3 Profimatic

(Type 547)

ALLG./BA SEITE 2 / 9300-GB

Important information concerning Product Liability.

According to the laws governing product liability, the manufacturer and dealer are

obliged to hand the operating manual to the customer at the time of sale, and to

instruct them in the recommended operating, safety, and maintenance regulations.

Confirmation is necessary to prove that the machine and operating

manual have been handed over accordingly.

For this purpose, document A is to be signed and sent to Pöttinger,

document B remains with the dealer supplying the machine, and the

customer receives document C.

In accordance with the laws of product liability, every farmer is an entrepreneur.

According to the laws of product liability, property damage is damage caused by a

machine and not to it. An excess of Euro 500 is provided for such a liabilioty.

In accordance with the laws of product liability, entrepreneurial property damages

are excluded from the liability.

Attention! Should the customer resell the machine at a later date, the operating

manual must be given to the new owner who must then be instructed in the

recommended regulations referred to herein.

Dear Farmer

You have just made an excellent choice. Naturally we

are very happy and wish to congratulate you for

having chosen Pöttinger. As your agricultural partner,

we offer you quality and efficiency combined with

reliable servicing.

In order to assess the spare-parts demand for our

agricultural machines and to take these demands

into consideration when developing new machines,

we would ask you to provide us with some details.

Furthermore, we will also be able to inform you of new

developments.

Dokument D

GB-0600 Dokum D Anhänger

PÖTTINGER Landtechnik GmbH

Industriegelände 1

A-4710 Grieskirchen

Tel. 07248 / 600 -0

Telefax 07248 / 600-2511

 Machine checked according to delivery note. All attached

parts removed. All safety equipment, drive shaft and

operating devices at hand.

 Operation and maintenance of machine and/or implement

according to operating instructions explained to the

customer.

 Tyres checked re. correct pressure.

 Wheel nuts checked re. tightness.

 Drive shaft cut to correct lenght.

 Correct power-take-off speed indicated.

 Mechanical functions (opening of rear gate, pivoting

of cutting mechanism out/in, etc.) demonstrated and

explained.

 Removing and mounting of knives explained.

 Electrical connection to tractor established and checked

re. correct supply (54 g connected). Note references in

operating manual.

 Fitting to tractor carried out: hight of drawbar adjusted,

brake cable installed, hand brake lever assembled in tractor

cabin.

Please check. X

According to the product liability please check the above mentioned items.

INSTRUCTIONS FOR

PRODUCT DELIVERY

 Function of electrical installation checked and explained.

 Hydraulic connection to tractor established and checked

re. correct supply.

 Hydraulic functions (drawbar, opening of rear gate, etc.)

demonstrated and explained.

 Handbrake and operating brake tested re. function.

 Trial run carried out and no defects found.

 Functions explained during trial run.

 Automatic on/off switch of loading mechanism checked.

 Pivoting in transporting and operating position explained.

 Information given re. optional extras.

 Absolute need to read the operating manual indicated.

In order to prove that the machine and the operating manual have been properly delivered, a conrmation is necessary.

For this purpose please do the following:

- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at

- document B stays with the specialist factory delivering the machine.

- document C stays with the customer.

TABLE OF CONTENTS

- 4 -

9800-GB INHALT (546)

Table of contents

Meaning of warning signs .................................................................................. 5

Recommendations for work safety ..................................................................... 5

General safety tips for using the trailer .............................................................. 6

Travelling on roads ............................................................................................ 6

PUTTING INTO OPERATION ............................................................................ 6

Before starting work ........................................................................................... 6

Checking before operation ................................................................................. 6

Hydraulic connection .......................................................................................... 7

Connecting hydraulic lines ................................................................................. 7

Power supply ..................................................................................................... 8

To make the connection to the tractor ................................................................ 8

Installation of control panel ................................................................................ 8

Adjustment of drawbar to tractor’s towing coupler ............................................. 9

Raising the jack stand by hand .......................................................................... 9

Important hint! .................................................................................................... 9

Setting of Pick-up pivoting area (Height (M) = 460 mm) ................................. 10

Adaption to drive shaft ..................................................................................... 10

Garaging the trailer .......................................................................................... 10

Electro-Hydraulics ............................................................................................ 11

Control panel "D" ............................................................................................. 11

Control panel "L" .............................................................................................. 11

Explanation of control panel function ............................................................... 12

Swivelling of cutter bar ..................................................................................... 14

Cut with 35 blades ........................................................................................... 14

Cut with 10 blades ........................................................................................... 14

Advice in case of press channel blockage ....................................................... 15

Automatic loading ............................................................................................ 16

Disruptions and remedies to power failure ....................................................... 17

Scraper floor drive - Adjustment possibilities ................................................... 18

Removal of regulating rollers ........................................................................... 19

Scraper floor switch ......................................................................................... 19

Installing an oil pressure switch ....................................................................... 19

Starting the loading process ............................................................................ 20

To observe during the loading process! ........................................................... 20

Tailgate and cross conveyor belt ...................................................................... 21

Operating without cross conveyor belt ............................................................. 21

Cross conveyor belt ......................................................................................... 22

Correct belt tension .......................................................................................... 22

Replacing belt .................................................................................................. 22

Adjusting belt tension ....................................................................................... 22

Tailgate ............................................................................................................. 23

Unloading the trailer ......................................................................................... 24

Shut-off clutch (NS) .......................................................................................... 24

Road travel ....................................................................................................... 24

Unloading the trailer ......................................................................................... 25

Unloading with regulating rollers ...................................................................... 25

Unloading without regulating rollers ................................................................. 25

Unloading with cross conveyor ........................................................................ 25

Assembling the top frame section .................................................................... 26

Advice for general maintenance ...................................................................... 28

Opening the side protectors ............................................................................. 28

Cleaning of machine parts ............................................................................... 28

Brake adjustment ............................................................................................. 28

Hydraulic unit ................................................................................................... 29

Gas container ................................................................................................... 29

Maintenance .................................................................................................... 30

Cutting unit ....................................................................................................... 31

Adjusting measurement for end switch ............................................................ 32

Safeguarding the electrical unit ........................................................................ 32

Automatic Chain Lubrication 1) ........................................................................ 33

Transmission .................................................................................................... 33

Technical data SILOPROFI 2 ......................................................................... 39

Optional equipment .......................................................................................... 39

Technical data SILOPROFI 3 ......................................................................... 40

Optional equipment .......................................................................................... 40

Defined use of the trailer .................................................................................. 41

Correct loading: ................................................................................................ 41

Supplement ...................................................................................................... 44

DRIVESHAFT .................................................................................................. 46

Auflaufbremsanlage ......................................................................................... 47

Abstellen des Anhängers ................................................................................. 47

Fehlerursachen und deren Beseitigung ........................................................... 48

Auflauf-Achse mit Rückfahrautomatik .............................................................. 49

Einstellen der Nockenbremse Typ: 30-4010 (300x60) ..................................... 49

- 5 -

AZB 9700-GB (544)

WARNING SIGNS

CE sign

The CE sign, which is affixed by the manufacturer, indicates outwardly

that this machine conforms to the engineering guideline regulations and

the other relevant EU guidelines.

EU Declaration of Conformity

By signing the EU Declaration of Conformity, the manufacturer declares

that the machine being brought into service complies with all relevant

safety and health requirements.

495.151

Meaning of warning

signs

Turn engine off when

adjustment, service and

repair work is to be done.

Never reach into the pick-up

area as long as tractor

engine is running with PTO

connected.

Never reach into the crushing

danger area as long as parts

may move.

Don't step on loading

platform if PTO is connected

to the tractor and the Engine

is running.

Stay clear of gate swinging

area while tractor engine is

running. Access only allowed

when safety lock is applied.

Recommendations for work safety

All points referring to satety in this

manual are indicated by this sign.

Wait until all machine

components have stopped

completely before touching

them.

Danger - stay clear of

rotating machine parts.

495.679

Warning against damage

•the bolts on the left and right

hand trailer sides must

always be equally positioned

otherwise the tailgate and

swivel sections will be

damaged;

therefore

- always check before opening

the tailgate hydraulically

Before starting work

a. Before commencing work, the operator must be aware of

all operating devices and functions. The learning of these

is too late after having already commenced operation!

b. The vehicle is to be tested for traffic and operating safety

before each operation.

c. The danger of being crushed or cut exists in the Pick-up,

cutting unit, tailgate and upper extension areas. All persons

must be shown out of these areas before activating hydraulic

equipment and turning on the drive.

d. Before driving the vehicle, the driver must ensure that

nobody will be endangered and that no obstructions are

present. If the driver is unable to see and have an overall

view of the roadway directly behind the trailer, he must be

guided by somebody while reversing.

e. Observe the safety tips which are attached to the trailer. An

explanation of what the individual graphic warning symbols

mean can be found on page 4.

f. Observe also the tips in the respective chapters and in the

supplement to this operating manual.

Checking before operation

The following tips should make the trailer's operation

easier for you. Detailled information for individual

points can be found in the respective chapters in this

operating manual.

1. Check that all safety equipment (coverings, casings, etc.)

are in proper order and fitted in position on the trailer.

2. Grease the trailer in accordance with the lubrication chart.

Check the gearing for tightness and the oil level.

3. Check that tyres have the correct air pressure.

4. Check that wheel nuts are sitting firmly.

5. Ensure the correct p.t.o.-r.p.m..

6. Make the electrical connections to the tractor and check

that they are correct. Take note of the tips in the operating

manual!

7. Carry out the following adaptions:

•Drawbar height

•Laying of brake cable

•Install hand brake lever in the tractor cabin.

8. Secure trailer using only the fixtures provided.

9. Cut drive shaft to the correct length and check the function

of the overload safety (see supplement).

10. Check the electronic unit function.

11. Connect hydraulic lines to tractor.

•Check hydraulic hoses for damage and wear.

•Ensure the correct connection.

12. All swivelling parts (tailgate, adjusting lever, etc.) must be

secured against dangerous position changes.

13. Check parking brake and service brake functions.

General safety tips for using the

trailer

Tips for travelling with the trailer

The handling of the tractor is influenced by the trailer

coupled to it.

•Danger of tipping exists when working on slopes.

•The driving must be adapted

to the corresponding terrain

and ground conditions.

•The towing vehicle is to be

sufficiently equiped with

weights at the front or at the

rear in order to guarantee the

steering and braking capacity

(a minimum of 20% of the

vehicle's tare weight on the

front axle).

•The transport of persons on the machine is not permitted.

Tips for coupling and uncoupling the trailer

•Danger of injury exists when coupling the implement to the

tractor!

•As long as the tractor is moving backwards, do not step

between it and the trailer when coupling.

•Nobody is to stand between the tractor and trailer without

the vehicles being secured against

rolling with the parking brake and/or

wheel chocks.

•Drive shaft connection or

disconnection is only to be undertaken

when the motor has stopped.

Parking the implement

•When the implement ist parked, either

remove the driveshaft and store it, or

secure it with a chain.

Do not use retaining chain (H) for this.

Only use the trailer according to regulations!

Regulations for Use: See chapter "Technical Data".

•The trailer's load limits (permitted axle load, support load,

total weight) may not be exceeded. The relevant details

are located on the right side of the trailer.

•In addition, observe the power limits of the tractor being

used.

Travelling on roads

•Observe the road rules.

•The tailgate must be closed when travelling on public

roads. Lighting devices must be fitted vertically to the road.

20%

- 6 -

9500 GB INBETRIEBNAHME (511)

PUTTING INTO OPERATION

ERSTANBAU 9800-GB (544)

FIRST-TIME CONNECTION TO TRACTOR

- 7 -

Take care with tractors with a closed hydraulic system

John-Deere, CASE - MAXXUM, CASE - MAGNUM,

FORD SERIE 40 SLE

Before coupling, the screw (7) on the hydraulic block is to be screwed completely in.

Standard position with an open hydraulic system

The position of the screw (7) is set in the factory.

The screw (7) must be screwed out to the point where the screw head is level with the surface of the

hydraulic block.

Warning!

If this is not done then the overload valve on the tractor’s hydraulics is continually in use and excessive

warming of the oil will occur!

LS = Load sensing

Connecting hydraulic lines

- Turn p.t.o. off before connecting

- Put lever (ST) on the control unit into the

floating position (neutral position).

- Take care that snap-lock couplers are clean.

Hydraulic connection

Single-action control unit

Should the tractor only have a

single-action servo-valve, then it is

absolutely necessary to have an

oil-return pipe (T) fitted by a

specialist.

- Connect pressure hose (1) to the

single-action control unit. Couple the

oil-return hose (2) (with the greater

diameter) to the tractor’s oil-return

system.

Double-action control unit

- Connect pressure line (1) and oil-

return pipe (2) (pipe with the greater

diameter is the oil-return pipe).

Note

If oil should become warm during

operation then a single-action

control unit should be connected

(see above).

Baujahr: - 1997 Baujahr: + 1998

Take care with

tractors with a

closed hydraulic

system

Standard position

with an open

hydraulic system

Take care with

tractors with a

closed hydraulic

system

Standard position

with an open

hydraulic system

ERSTANBAU 9800-GB (544)

FIRST-TIME CONNECTION TO TRACTOR

- 8 -

12V=

11 9

3-POL

"15/30"

"31"

TD 52/97/12

86 86a 87

85 30

Power supply

Tractor equipment

- Fix accompanying 3-pole power socket to the rear of the tractor

- Power supply with relais (9)

- Control relais with ignition switch (10)

- Conductor diameter 4 mm

- Fuse 16A (11)

Elektric plan see spare parts book

• This conversion is to be made only by a specialist

• Do not connect directly to ignition switch (danger of fire or damage to electrical unit).

• Use only recommended-strength fuses as the use of stronger fuses will destroy the electrical unit!

To make the connection to the tractor

- After completion of the work as shown, plug the 4-pole and 7-pole plugs into the tractor's

power sockets.

- Check that trailer lights are functioning.

Installation of control panel

- Install the accompanying splicing plate (13) into tractor cabin so that it is within the driver’s

sight and reach.

- Place the control panel (14) in the splicing plate.

ERSTANBAU 9800-GB (544)

FIRST-TIME CONNECTION TO TRACTOR

- 9 -

Important hint!

Driveshaft overload safety (540 r.p.m. , 1000 r.p.m.) see page 12.

Adjustment of drawbar to tractor’s towing coupler

- Extend the drawbar coupling (A) so that there is sufficient gap between drive shaft and

drawbar of attached trailer, especially in the event of pivoting.

Raising the jack stand by hand

- Couple the trailer to tractor

- Take load off jackstand by using pivoting drawbar

( see chapter “Explanation of control panel

function”).

- Pull out locking bolt (1 ), swing jack stand up and

lock again.

- Make sure bolt is properly locked in (1).

9700-GB DEICHSELEINSTELLUNG (544)

- 10 -

ADJUSTING DRAWBAR

Height (M) = 460 mm

To allow pick-up to work properly, the height (H ) of coupled

trailer must be correctly set (pick-up pivoting area).

Note: Where the floor is uneven, reduce the measurement by

1 cm (M = 450 mm)

Setting of Pick-up pivoting area

(Height (M) = 460 mm)

- Couple trailer to tractor

- Both hydraulic cylinder pistons must be completely inserted.

Adjustment of both

hydraulic cylinders

must take place

alternately

- Loosen lock nut (K) on the

threaded spindle

- By twisting the cylinder

piston (50), screw the

threaded spindle in or out

until the height (M) is

achieved.

- Retighten lock nut (K)

Put into operation

Before putting the tractor into operation check vehicle safety

(lights, brake unit, protective covering, .....).

Adaption to drive shaft

To shorten the drive shaft see supplement-B

Garaging the trailer

Attention!

Only garage an empty trailer on the jack stand and

chock the wheels to prevent rolling.

•Park the trailer on firm, level ground.

If the ground is soft then

the area where the jack

stand is to stand must

be appropriately

increased using a

suitable aid (e.g.

wooden board).

- Raise the trailer a little using

the pivoting drawbar .

- Pull out locking bolt (1),

swing jack stand down and

lock again.

- Make sure bolt (1) is

properly locked in!

- Lower the trailer using the

pivoting drawbar.

- HUncouple hydraulic- and electric lines and detach trailer.

ELEKTROHYDRAULIK 9900-GB (546)

ELECTRO-HYDRAULICS

- 11 -

Control panel "D"

This control panel is a standard fitting in trailers

with regulating rollers.

•To load trailer, it is necessary to plug in control

panel (14b). This mode of operation (ON) enables

every switch function to be used.

•To unload trailer, control panel "D" can be plugged

into socket on tail gate (14a).

This mode of operation does not enable switch

functions for the pick-up lift, pivoting drawbar and

for swivelling the cutter bar to be used.

•We recommend the use of control panel

"L" in addition to control panel "D".

Control panel "L" then remains in the

tractor cabin during operation and

control panel "D" on the tail gate.

Control panel "L"

This control panel is a standard fitting in

trailers without regulating rollers.

•Depending on trailer equipment, the order

of the operating controls can differ slightly

from the diagramm shown.

- Both "QB" switches are only available

on trailers with a cross belt.

- The "AUTO" switch are only available

on trailers with a automatic loading

system.

The following operating manual

applies to trailers fitted with all addi-

tional equipment.

Electro-Hydraulics

Safety tips

Please take particular care when the operating elements on the trailer and the tractor are to be used simultaneously by more

than one person. A conscientious arrangement should be made by those concerned before operation.

An example:

Danger of injury arises if a person stands at the rear of the trailer and somebody in the tractor cabin activates a switching function

(opening the tailgate, switch on the driving gear, ...).

- To unload the trailer push the

switch back (A).

The switch is engaged and the

scraper floor runs backward (KR).

- To load the trailer, without using

the automatic load for example,

push the switch forward (B).

The scraper floor runs backward

(KR) as long as the switch is kept

in this position.

- Push switch down (B).

The scraper floor runs forward (KV).

KB KV-KR

KV KR

ELEKTROHYDRAULIK 9900-GB (546)

ELECTRO-HYDRAULICS

- 12 -

Explanation of control panel

function

- Move lever (ST) to “ON” position and secure.

In so doing the trailer’s control block is

supplied with oil.

- By using a switch on the control panel (14)

the relative hydraulic function takes place.

With all of these switching

procedures, be alert to the danger

distances!

An example:

Danger of injury arises if a person

stands at the rear of the trailer and

somebody in the tractor cabin

activates a switching function

(opening the tailgate, switch on

the driving gear, ...).

For your safety!

Bolt the switch lever when

unloading the trailer..

In so doing, the press and pick-

up drive is switched off.

Safety device for closing of tailgate:

Lowering the tailgate to "C"

position is effected through its

own weight.

Only after reaching position "C"

is the hydraulic function

activated by switch (56) and

tailgate is lowered under

pressure (G).

Keep clear of swivel range!

Do not stay under raised tailgate

Tailgate must be closed when driving on

the road.

ELEKTROHYDRAULIK 9900-GB (546)

ELECTRO-HYDRAULICS

- 13 -

Pivoting drawbar

- Push switch up (A) and

drawbar is lowered.

- Push switch down (B) and

drawbar pivots up.

When driving on the

road the drawbar

cylinder must be

completely

inserted.

Raising and lowering pick-up

- Push switch down (B), pick-

up is lowered and remains

in floating position.

- Push switch up (A), pick-up

is raised.

Unlocking the press

drive switch lever

automatically

switches on the

press and pick-up

drive (refers only to

trailers with

reguating fittings).

Loading without auto-

matic-loader

- To load the trailer, without

using the automatic load for

example, push the switch

back (A).

The scraper floor runs

backward (KR) as long as

the switch is kept in this

position.

FULL

If the load presses

against the tailgate

resp. on the lower

regulating roller, the

scraper floor drive is

turned off by means

of an switch and the

lamp (FULL) on the

control panel lights.

The lamp goes out

only when the pick-

up is raised.

The scraper floor

drive can be

activated again

- when the tailgate is

opened

- when the dispensing

rollers are switched

Trailer with regulating fittings

- To unload the trailer push the

switch back (A).

The switch is engaged and the

scraper floor runs backward

(KR).

- Push the switch forward (B).

The scraper floor runs forward

(KV).

The load pressure on the

regulating rollers is decreased.

- The scraper floor speed is

adjusted using the power

regulator.

Dispensing rollers

- When switch is

pushed up (A), then

dispensing rollers

are switched on.

- When switch is

pushed down (B),

then dispensing

rollers are switched

off.

Dry forage top frame

- Lever to position "D"

- When switch is pushed

up (A), then top frame

folds up.

- When switch is pushed down (B),

then top frame folds down.

Tailgate

- Lever to position "R"

- Push switch up (A).

Tailgate swings up to "D" position.

The lamp above the switch remains

alight as long as the tailgate is open.

- Push switch down (B).

Tailgate is lowered and closed.

The lamp above the switch goes out

when the tailgate is completely closed.

Safety device for closing of

tailgate:

- see previous page

STOP - pressure switch

This switch acts as an

EMERGENCY SHUT-OFF

switch.

When this switch is activated,

the regulating rollers drive

and scraper floor drive are

switched off.

The control light intergrated

into the switch lights up, and

the regulating rollers drive

can only be switched on again

when the STOP - pressure

switch is depressed once

again and the control light

goes out.

Note! The scraper floor

push-button switch

function is only

interrupted.

If the switch is in the A

position, then after the

STOP - pressure switch

shut-off function has

been cancelled the

scraper floor switches

itself on again.

KB KV-KR

ELEKTROHYDRAULIK 9900-GB (546)

ELECTRO-HYDRAULICS

- 14 -

Swivelling in

- Push switch left.

The lamp over the switch goes

out when the cutter bar is

completely swivelled in.

Swivelling out

- Push switch rigth.

Unloading using

conveyor belt

See chapter "

CROSS

CONVEYOR BELT

Automatic load

See chapter

"Automatic Load".

Operation using buttons (57) above the cutter

bar

Use these buttons only when the loading channel is

empty and the press drive is turned off!

Attention! Take care that the cutting unit is in

proper working order before swivelling it in

(damaged cutters, warped components, etc).

OFF - ON

•After switching off

the tractor´s motor

- Move switch to

"OFF" position.

Doing this will

prevent

unintentional

battery

discharge e.g.

during the

night.

Swivelling of cutter bar

TD 83/97/4

TD 83/97/5

Preselection

•Lever in position "A"

- both cutter bars (25, 10) swivel

- operating position for loading the

trailer

•Lever in position "B"

- only the cutter bar (25) swivels

57L

TD 83-97-7

57R

Cut with 35 blades

1. Lever in position "A"

2. Swivwel both cutter bars in

•press left button (57L)

Cut with 10 blades

1. Lever in position "A"

2. Swivel both cutter bars in

•press left button (57L)

3. Lever in position "B"

4. Swivel the 25-cutter bar out

•press right button (57R)

5. Lever in position "A"

Variant

•When only one cutter bar is needed for

cutting, the lower cutter can be swivelled

out using the accompanying lever (H).

ELEKTROHYDRAULIK 9900-GB (546)

ELECTRO-HYDRAULICS

- 15 -

Advice in case of press channel blockage

Warning! When a blockage in the press channel occurs,

DO NOT use the button (on the right) to swivel the cutter

bar out as this will occur under hydraulic pressure.

Remedy

- Move switch on control panel to position "A" and hold, simultaneously

engaging the p.t.o..

Running drive shaft swivels both cutter bars out.

- After clearing the blockage from the cutter bar,

swivel it back in (B).

9700-GB LADEAUTOMATIK (544)

AUTOMATIC - LOADING

- 16 -

Automatic loading

•Push switch up (A)

- Automatic loader is activated and the switch

remains in the up position.

•Switch in centre position (0)

- Automatic loader is turned off.

How the automatic loader works

When loading the trailer the area at the front is filled first.

As soon as the load lifts the flap (58), the scraper floor drive is turned on by means

of the switch (59). The scraper floor will run until the flap (58) is lowered again.

When the load presses against the tailgate resp. on the lower regulating roller,

the scraper floor is turned off automatically and the lamp (FULL) lights up on the

control panel.

- Raise the pick-up, lamp (FULL) goes out.

The scraper floor drive can be activated again when the tailgate is opened.

Note

If an additional function is required during the scraper floor operation, then

the operation is interrupted automatically for the time period required.

Maintenance

- Disconnect the electrical connection

to the tractor when working on the

electrical unit.

- Change hydraulic oil in accordance

with tractor's operating manual.

- When welding on the trailer,

disconnect all connections to the

tractor and uncouple the trailer.

9700-GB ELEKT. STÖRUNGEN (544)

ELECTRO-HYDRAULICS

- 17 -

Disruptions and remedies to power failure

1. Raising pick-up

•Push buttons (Y5 und Y6)

- pick-up is raised.

Lowering pick-up

•Push button (Y6)

- pick-up is lowered

2. Dispensing rollers

•Push buttons (Y4 und Y7) simultaneously

- Dispensing rollers drive is switched on.

Switching off the dispensing rollers drive:

- Push button (Y7).

3. Swiveling pivoting drawbar up

•Push buttons (Y5, Y8 und Y9) simultaneously

- drawbar pivots up.

Lowering pivoting drawbar

•Push buttons (Y4, Y8 und Y9) simultaneously

- drawbar is lowered.

4. Cross conveyor belt right running "ON"

- Push buttons on valves "Y5,Y10,Y11" simultaneously.

5. Cross conveyor belt left running "ON"

- Push buttons on valves "Y4,Y10,Y11" simultaneously.

Cross conveyor belt "OFF"

- Push buttons on valves "Y10 und Y11" simultaneously.

6. Swivelling cutting unit in

•Push buttons (Y4, Y12 und Y13) simultaneously

- cutting unit is swivelled in.

Swivelling cutting unit out

•Push buttons (Y5, Y12 und Y13) simultaneously

- cutting unit is swivelled out.

7. Opening tailgate

•Push buttons (Y5, Y14 und Y15) simultaneously

- tailgate swivels up to position"D".

Closing tailgate

•Push buttons (Y4, Y14 und Y15) simultaneously

- tailgate is closed.

8. Scraper floor forward run

•Push button (Y1)

- Scraper floor runs forward (KV).

9. Scraper floor

•Push button (Y2)

- Scraper floor runs (KR).

Y10 Y11

Querförderb.li

Querförderb.re

ein

aus

Pick-up

Knickdeichsel

Ladeautomatik

Kratzboden

Rückwand

Schneidwerk

MAGNETVENTILE Y2 Y4 Y5 Y6 Y8 Y15

Funktionsschaubild

heben

ein

senken

aus

auf

laden

ein

entladen

aus

TD 51/97/45 (495.675)

Y9 Y12 Y13 Y14

FUNKTIONEN-PULT Y1

Vorlauf

Kratzboden

Dosierer

ein

aus

Function diagram

KB KV-KR

KV KR

•When there is a disruption in the electrical unit, the required hydraulic function can

be carried out by means of an emergency application.

The hydraulic block is located under the left front protective cover.

The function diagram´s analogue shows the respective outlet button to be used for

the required function.

Be alert to the dangers involved with all raising and lowering, and on and off

switching activities!

SCRAPER FLOOR DRIVE - ADJUSTMENT POSSIBILITIES

- 18 -

9800-GB KR-EINSTELLUNG (546)

Scraper floor drive - Adjustment possibilities

Adjustment at the selector

The factory setting (0.6 - 1.7 A) offers problem-free operation in most cases.

Technical data:

Adjusting range: 0 - 2.4 A

Factory setting: 0.6 - 1.7A

Problem:

The desired scraper floor speed cannot be optimally adjusted through the current regulator (I) in the selector,

- e.g. the maximum or minimum speed.

This can happen occasionally by reason of the varying performance ranges of the various tractors.

Remedy:

The following work is to be carried out only by specialists!

Take care!

Turning machine parts. Keep at a safe distance!

1. Preparation

•Dismantle selector (14)

- The adjustments must be carried out on the board (inside the selector).

•Connect hydraulic lines and electrical cables.

•Start tractor - 2000 r.p.m.

•Move lever (ST) on selector to „ON“ and secure.

This enables the control block on the trailer to be supplied with hydraulic

oil.

•Wait until hydraulic oil has reached operating temperature.

2. Set maximum scraper floor speed

•Turn current regulator (I) right until it stops.

= maximum scraper floor speed position.

•Turn screw on trimmer (II) with a screwdriver until maximum scraper floor

speed is reached.

- Do not turn trimmer further otherwise a reduced adjustment range

results at the control knob (I).

3. Set minimum scraper floor speed

•Turn current regulator (I) left until it stops.

= minimum scraper floor speed position.

•Turn screw on trimmer (III) with a screwdriver until scraper floor stops.

4. Re-assemble selector (14) properly.

- 19 -

(540) DOSIERER 9200 GB

REGULATING ROLLERS

Removal of regulating rollers

- Open trailer tailgate.

- Relax chain tension (58) and take off drive chains (1).

- Remove metal plates (2) left and right.

Note! Do not alter the setting of screws (X).

- Slide regulating rollers backwards.

- Re-fit metal plates (2) left and right again.

Scraper floor switch

- When regulating rollers are removed the split pin

must be in Position 0, otherwise the scraper floor

drive will be permanently switched off.

- The split pin must be in Position D

for installed regulating rollers.

Installing an oil pressure

switch

It is recommended that an oil pressure switch (3) be installed when operating without

regulating rollers.

When the load presses against the tailgate, the scraper floor drive is automatically

switched off by means of the oil pressure switch.

The oil pressure switch has no function when regulating rollers are installed.

- Electro-connection see spare parts list, circuit diagram on plate 01.

- Setting on knob: 220 - 240 bar.

220 - 240 bar

9700-GB BELADEN (546)

LOADING THE TRAILER

- 20 -

Starting the loading process

1. Move control lever (43)

for pick-up and

conveyor drive to "ON"

position.

2. Switch on tractor’s

p.t.o..

3. Lower pick-up.

Take care! Doing this

automatically switches on the

Pick-up and press drive.

When switch lever „43“ is in

the „OFF“ position then the Pick-up and

press will not be activated.

4. Move lever (ST) to “ON” position and

secure.

In so doing the trailer’s control block is

supplied with oil.

5. Observe p.t.o.-r.p.m.

•Load using average p.t.o.-r.p.m. (400-450 rpm / 780-850 rpm) and high

running speed.

To observe during the loading process!

•Only raise pick-up

when loading

channel is empty.

•When driving

through curves

reduce motor r.p.m.

•When driving

through sharp

curves switch off

p.t.o. and raise pick-

up.

•Avoid uneven loads!

Important because of possible drawbar overloading (see

details on the drawbar concerning permitted support load).

•To ensure optimal filling of load space switch on scraper

floor briefly or activate the automatic loader (see chapter

“ELECTRO HYDRAULICS”).

•Watch the trailer fill indicator (FULL).

•Observe the permitted axle load and total weight!

Finishing the loading process

1. Raise Pick-up.

Doing this automatically switches off the Pick-up and conveyor drive.

2. Move the switch lever „43“ to the „OFF“ position.

This position is for your safety. Doing this prevents the Pick-up and

press from being unintentionally activated, e.g. when lowering the Pick-

up while the p.t.o. is running.

Safety tips:

•Turn off the drive motor and take off the drive shaft

when carrying out all adjustment work.

•Faults in the Pick-up area are to be eliminated only

when the drive motor has been stopped.

Adjusting the pick-up

1. Raise pick-up slightly and secure with adjusting struts (51), left

and right sides in same position.

2. Secure with linch pin.

High adjustment:

with tall stubble and

extremely uneven

ground.

Low Adjustment:

with short green fodder

and even ground.

Impact deflector adjustment (52)

- In low position (T) for

small swaths and short

fodder.

- In high position (H) for

high swaths.

Loading process in general

Important tips:

•A transfer, which is located on the

drawbar, tells which p.t.o.-r.p.m. (450

rpm/1000 rpm) your trailer is equipped for.

•Therefore take care that a drive shaft with the correct overload

safety is used (see spare parts list), so that no unnecessary

damage is caused to the trailer through overloading.

1000 r.p.m.:Use a driveshaft with an overload safety of

1050 Nm (107 kpm).

540 r.p.m.:Use a driveshaft with an overload safety of

1500 Nm (153 kpm).

•Always adapt driving speed to the surroundings.

•Avoid making sudden curves when driving through hills and

valleys, and when transversing slopes (danger of tipping).

•Cut short with less r.p.m., greater speed and bigger swaths.

Loading green fodder

- As a rule green fodder is collected in swaths.

- Cut swaths collected are always stalk heads.

- Set deflector (52) low position (T).

Loading dry fodder

- Correct dry fodder collection is in swaths.

- Set deflector (52) in the position (H).

540 Upm 1000 Upm

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Pottinger SILOPROFI 2 Operating instructions

Brand: Pottinger

Model: SILOPROFI 2

Type: Operating instructions

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SILOPROFI 3

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Pottinger SILOPROFI 2 Operating instructions

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