AGI 12'-21' (3.66m-6.40m) Farm Hopper Bins Assembly Manual

Brand: AGI

Model: 12'-21' (3.66m-6.40m) Farm Hopper Bins

Type: Assembly Manual

Read this manual before using product. Failure to

follow instructions and safety precautions can

result in serious injury, death, or property

damage. Keep manual for future reference.

Part Number: 034701 R28

Revised: January 2, 2024

Original Instructions

12′ – 21′ (3.66 m – 6.40 m) Hopper

Bins

Farm Hopper Bin

Assembly Manual

STGI-1766

New in this Manual

The following changes have been made in this revision of the manual:

Description Section

Minor changes were made to the annotations within

the illustrations for the hopper.

Section 6.9 – Installing the Hopper Sheets on page 56

12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN

034701 R28 3

CONTENTS

1. Introduction ............................................................................................................................................ 5

2. Safety....................................................................................................................................................... 6

2.1 Safety Alert Symbol and Signal Words...................................................................................... 6

2.2 General Safety Information....................................................................................................... 6

2.3 Auxiliary Equipment Safety ....................................................................................................... 7

2.4 Personal Protective Equipment................................................................................................. 7

2.5 Safety Equipment ...................................................................................................................... 7

2.6 Safety Decals ............................................................................................................................. 8

2.7 Decal Installation/Replacement ................................................................................................ 8

2.8 Safety Decal Locations and Details ........................................................................................... 8

3. Features................................................................................................................................................. 10

4. Before You Begin .................................................................................................................................. 12

4.1 Roof Design Capacities ............................................................................................................ 12

4.2 Site and Assembly ................................................................................................................... 12

4.3 Selecting a Bin Site Location ................................................................................................... 13

4.4 Pre-Plan Assembly................................................................................................................... 13

4.5 Preparing a Foundation........................................................................................................... 13

4.5.1 Hopper Bin Foundation ............................................................................................ 15

4.5.2 Foundation Plan Drawings ....................................................................................... 17

4.6 Critical Assembly Requirements ............................................................................................. 18

4.7 Product Storage....................................................................................................................... 18

4.8 Grain Bin Use........................................................................................................................... 20

5. Preparation ........................................................................................................................................... 21

5.1 Check the Shipment ................................................................................................................ 21

5.2 List of Tools and Equipment.................................................................................................... 21

5.3 Lifting Equipment .................................................................................................................... 22

5.4 Sidewall Sheet Identification................................................................................................... 22

5.5 Hardware Where Used............................................................................................................ 23

5.5.1 Hopper Bin Connection Details................................................................................ 24

5.5.2 Hopper Hardware..................................................................................................... 25

6. Assembly ............................................................................................................................................... 28

6.1 Assembly Safety ...................................................................................................................... 28

6.2 Assembly Overview ................................................................................................................. 29

6.3 Preparing for Bin Sidewall Construction ................................................................................. 30

6.3.1 Sidewall Gauge Build-Up .......................................................................................... 30

6.4 Installing the Top Ring............................................................................................................. 32

6.5 Applying the Sealer Tape ........................................................................................................ 33

6.6 Installing the Roof ................................................................................................................... 34

6.6.1 Installing the Peak Ring ............................................................................................ 34

6.6.2 Installing the Eave Clips/Eave Ring Sections............................................................ 36

6.6.3 Installing the Roof Sheets ........................................................................................ 38

6.6.4 Installing the Roof Steps .......................................................................................... 42

6.6.5 Installing the Safety Ring.......................................................................................... 44

6.6.6 Installing the Roof Cap ............................................................................................. 45

6.6.7 Installing the Flat Roof Cap (Optional)..................................................................... 48

12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN

4 034701 R28

6.6.8 Installing the Manway.............................................................................................. 49

Completing the Manway Installation................................................................................ 51

6.7 Installing the Succeeding Rings ............................................................................................... 52

6.8 Installing the Hopper Legs....................................................................................................... 54

6.9 Installing the Hopper Sheets ................................................................................................... 56

6.10 Installing the Hopper Braces ................................................................................................. 62

6.11 Installing the Ladder Standoff ............................................................................................... 63

6.12 Installing the Braces, Standoff, and Legs .............................................................................. 64

6.12.1 12′ (3.66 m) 45° Bin, 10′ 11-7/8″ (3350 mm) Legs Layout .................................... 64

6.12.2 12′ (3.66 m) 45° Bin, 13′ 7-7/8″ (4162 mm) Legs Layout ...................................... 66

6.12.3 12′ (3.66 m) 60° Bin, 17′ 7-1/2″ (5372 mm) Legs Layout ...................................... 68

6.12.4 15′ (4.57 m) 45° Bin, 15′-1″ (4597 mm) Legs Layout............................................. 70

6.12.5 15′ (4.57 m) 60° Bin, 20′-0″ (6096 mm) Legs Layout............................................. 72

6.12.6 18′ (5.49 m) 45° Bin, 16′-9″ (5105 mm) Legs Layout............................................. 74

6.12.7 21′ (6.40 m) 45° Bin, 18′ 0″ (5486 mm) Legs Layout ............................................. 76

6.13 Ladders .................................................................................................................................. 78

6.13.1 Ladder Location...................................................................................................... 78

6.13.2 Installing the Ladder Sections ................................................................................ 79

6.14 Accessories ............................................................................................................................ 82

6.14.1 Standard 2.25 ft2(0.21 m2) Gooseneck Vents....................................................... 82

6.14.2 Additional Roof Vents ............................................................................................ 84

6.14.3 High Mount Vents (Optional)................................................................................. 85

6.14.4 Other Optional Vents ............................................................................................. 87

6.14.5 Hand Slide Gate (Optional) .................................................................................... 87

6.14.6 Roller Valve (Optional) ........................................................................................... 88

6.14.7 Discharge Plans (Optional) ..................................................................................... 90

6.14.8 Boot (Optional)....................................................................................................... 91

6.14.9 Auger Support Kit (Optional) ................................................................................. 92

7. Specifications ........................................................................................................................................ 93

7.1 Design Criteria ......................................................................................................................... 93

7.2 Sidewall.................................................................................................................................... 93

7.3 Standard Roof for 12′ – 21′ (3.66 m – 6.40 m) Hopper Bins .................................................. 94

7.4 Hopper Bin Dimensions........................................................................................................... 95

7.5 Hopper Bin Capacities ........................................................................................................... 100

8. Appendix ............................................................................................................................................. 102

8.1 Auger Discharge Dimensions ................................................................................................ 102

8.2 Parts List ................................................................................................................................ 103

8.3 Recommended Bolt Assembly .............................................................................................. 108

9. Warranty ............................................................................................................................................. 109

034701 R28 5

1. Introduction

Before assembling, please read this manual. Familiarize yourself with the process and the necessary

precautions for efficient and safe assembly of this AGI Farm Hopper Bin.

Everyone present at the assembly site is required to be familiar with all safety precautions.

Keep this manual available for frequent reference and review it with new personnel. Call your local

distributor or dealer if you need assistance or additional information.

12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN 1. INTRODUCTION

6 034701 R28

2. Safety

2.1. Safety Alert Symbol and Signal Words

This safety alert symbol indicates important safety messages in this manual. When you see

this symbol, be alert to the possibility of injury or death, carefully read the message that

follows, and inform others.

Signal Words: Note the use of the signal words DANGER,WARNING,CAUTION, and NOTICE with the safety

messages. The appropriate signal word for each message has been selected using the definitions below as a

guideline.

Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or

death.

Indicates a hazardous situation that, if not avoided, could result in serious injury or death.

Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation that, if not avoided, may result in property damage.

2.2. General Safety Information

Read and understand all safety instructions, safety decals, and manuals and follow them when assembling the

equipment.

• Only experienced personnel who are familiar with this type of assembly and

installation should perform this work. Untrained assemblers/installers expose

themselves and bystanders to possible serious injury or death.

• Do not modify the hopper bin in any way or deviate from the instructions in this manual without written

permission from the manufacturer. Unauthorized modification or methods may impair the function and/or

safety. Any unauthorized modification will void the warranty.

• Follow a health and safety program for your worksite. Contact your local occupational health and safety

organization for information.

• Contact your local representative or AGI if you need assistance or additional information.

• Always follow applicable local codes and regulations.

2. SAFETY 12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN

034701 R28 7

2.3. Auxiliary Equipment Safety

Unapproved auxiliary equipment could cause performance issues or structural failure, and is not covered by

warranty.

• Do not install auxiliary equipment if the hopper bin is not designed for use with it. Refer to the specific

information provided in this manual for auxiliary equipment or check with AGI or your dealer for written

approval, if necessary.

• Obtain, read, and understand the instructions and safety warnings of the auxiliary equipment manufacturer.

• Attach auxiliary safety decals to the hopper bin as applicable.

• Store auxiliary operations/maintenance manuals in a safe place available for future use.

2.4. Personal Protective Equipment

The following Personal Protective Equipment (PPE) should be worn when installing the equipment.

•Safety Glasses

Wear safety glasses at all times to

protect eyes from debris.

•Steel-Toe Boots

Wear steel-toe boots to protect feet from

falling debris.

•Coveralls

Wear coveralls to protect skin.

•Work Gloves

Wear work gloves to protect your hands

from sharp and rough edges.

•Hard Hat

Wear a hard hat to help protect your

head.

2.5. Safety Equipment

The following safety equipment should be kept on site.

•First-Aid Kit

Have a properly-stocked first-aid kit

available for use should the need arise,

and know how to use it.

12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN 2. SAFETY

8 034701 R28

2.6. Safety Decals

• Keep safety decals clean and legible at all times.

• Replace safety decals that are missing or have become illegible. See decal location figures that follow.

• Replaced parts must display the same decal(s) as the original part.

• Replacement safety decals are available free of charge from your distributor, dealer, or factory as applicable.

2.7. Decal Installation/Replacement

1. Decal area must be clean and dry, with a temperature above 50°F (10°C).

2. Decide on the exact position before you remove the backing paper.

3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing

in place.

4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.

5. Small air pockets can be pierced with a pin and smoothed out using the decal backing paper.

2.8. Safety Decal Locations and Details

Replicas of the safety decals that are attached to the hopper bin and their messages are shown in the figure(s)

that follow. Safe operation and use of the hopper bin requires that you familiarize yourself with the various

safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions

that must be taken to avoid serious injury, death, or damage.

2. SAFETY 12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN

034701 R28 9

Table 1. Safety Decal Details

• Read operator’s manual and all safety decals

before assembling, using, or servicing bin.

• Close/latch all access doors when not in use.

• Do not alter or modify bin structure.

• Replace any damaged components only with

factory made components.

• This bin should only be used to store free

flowing, granular material, unless specifically

designed and marked otherwise.

• When filling, use top filler cap and direct

material to center of bin.

• Do not over-fill bin. Material should not be in

contact with or place pressure on roof sheets.

SAFETY INSTRUCTIONS

WARNING

018051

(Located in a clearly visible

location on the hopper cone.)

WARNING

Never enter the bin when loading or

unloading grain.

If you must enter the bin:

1. Shut off and lock out all power.

2. Use a lifeline, safety harness, and have an

observer outside before entering the bin.

3. Wear proper breathing equipment or a respirator.

4. Avoid the center of the bin.

Failure to heed these warnings could result

in serious injury or death.

ENTRAPMENT HAZARD

019022

(Located in a clearly visible

location on the hopper cone.)

WARNING

Keep clear of all augers. DO NOT ENTER this bin!

If you must enter the bin:

1. Shut off and lock out all power.

2. Use a safety harness and safety line.

3. Station another person outside the bin.

4. Avoid the center of the bin.

5. Wear proper breathing equipment or respirator.

Failure to heed these warnings could result in serious injury or death.

Rotating flighting could

kill or dismember.

Flowing material could

trap and suffocate.

Crusted material could

collapse and suffocate.

018027

(Located on the roof cap.)

To prevent serious

injury or death:

• Do not climb ladder if

damaged, wet, icy,

greasy, or slippery.

• Maintain good

balance by having at

least three points of

contact at all times.

FALLING HAZARD

WARNING

SAF-136

(Located on the bottom ladder

section, inside ladder rail.)

When equipped with aeration system, to

prevent roof and/or bin damage:

• Use a minimum 1 square foot (0.1m2) opening

for each 1000ft3/min (30m3/min) of air.

• Ensure all roof vents are open and unobstructed.

• Discontinue use of aeration fan if roof vents

become obstructed with ice.

NOTICE

018050

(Located on the inner door

panel)

FALL RESTRAINT

ANCHOR POINT

MAX WORKING LOAD:

1,000 lb [453 kg]

SEE MANUFACTURER ROOF MANUAL FOR

DETAILED INSTRUCTIONS REGARDING

ANCHOR POINT LOCATIONS

019021

(Located on the fall restraint

anchor point. For use inside bins

with a fall restraint anchor

point.)

12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN 2. SAFETY

10 034701 R28

3. Features

Figure 1. Typical Hopper Bin Layout Plan

36″

(914 mm)

peak

opening

with

roof cap

manway

safety

ring

hopper

bin leg

and

anchor

bolts

ladder,

(optional)

inside

ladder

and

(optional)

platforms

roof

step

(optional)

roof

vent

ST-102979

3. FEATURES 12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN

034701 R28 11

Figure 2. Typical Hopper Bin

outlet collar

roof cap roof sheet

12′ (3.66 m) - 002109,

15′ (4.57 m) - 002110,

18′ (5.49 m) - 002111,

21′ (6.40 m) - 002112

cross brace

concrete pad

sidewall

sheet

leg

sidewall

ring with leg

punching

hopper sheets

12′

(3.66 m)

45° - 030394,

12′

(3.66 m)

60° - 030503,

15′

(4.57 m)

45° - 030002,

15′

(4.57 m)

60°

upper - 001701,

lower - 001702,

18′

(5.49 m)

45° - 030443,

21′

(6.40 m)

45°

upper - 030513,

lower - 030514

base plate

(030744)

ST-102977

12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN 3. FEATURES

12 034701 R28

4. Before You Begin

4.1. Roof Design Capacities

• Live Load - 35 lb/ft2(1.67 kPa)

• Dead Load - 3 lb/ft2(0.14 kPa)

• Wind Load - 105 mph (168 kph)

Concentrated Peak Loading

• 12′ - 21′ (3.66 m - 6.40 m) = 3000 lb (1361 kg)

4.2. Site and Assembly

Unless otherwise specifically provided in writing, AGI does not take responsibility for any defects or damages to

any property, or injury to any persons, arising from or related to any site or assembly considerations, including

but not limited to:

• Bin location and bin siting

• Soil conditions and corresponding foundation requirements

(Note that the examples provided in manuals are for specifically stated soil conditions.)

• Bin assembly

(AGI recommends the use of qualified bin installers. Contact AGI for information on installers in your area.)

• Field modifications or equipment additions that affect the bin structure

• Interconnections with neighboring structures

• Have the builder make all non-bin equipment in excess of AGI’s recommendations. All such equipment

including: LEGS, WALKWAYS, SPOUTING, and CONVEYORS must be self supporting.

• Compliance with all applicable safety standards, including but not limited to fall restraint systems (ladders or

other systems). Contact local safety authorities as the standards vary between jurisdictions.

4. BEFORE YOU BEGIN 12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN

034701 R28 13

4.3. Selecting a Bin Site Location

Considerations when selecting a bin site:

• Convenience in loading and unloading, and accessibility to existing and planned facilities

• Adequate drainage to prevent water accumulation around the bin

• Soil stability

Note

Standard foundation drawings and specs are furnished by AGI showing soil bearing pressures

required. It is the obligation of the purchaser to obtain a soil bearing test and ascertain that the

foundation has sufficient strength for a capacity filled bin. Unless the finished foundation is level and

true, and the site properly graded for water drainage, failure of the foundation could result. This is

not covered by the AGI warranty.

• Access to utilities

• Environmental conditions such as high wind and snow load

• Neighboring structures

Important

Consult with local authorities for site-specific requirements.

4.4. Pre-Plan Assembly

Before assembling:

1. Read and understand this manual.

2. Predetermine the locations for anchor bolts, sign sheet, ladders, platforms, manway, roof steps, roof vents,

and other auxiliary equipment.

3. Develop an assembly plan, with consideration given to the layout of accessories and auxiliary equipment.

Plan your construction in accordance with your assembly and layout plan.

Important

Installation of accessories or equipment on grain systems equipment/structures that overstresses the

bin in any manner will void the warranties.

In cases where additional loading is involved, if you do not already have specific recommendations from

AGI, contact AGI engineering department before installation begins.

4.5. Preparing a Foundation

Foundation details in this manual are of general nature and are intended only as a guide. It is the owner’s

responsibility to provide an appropriate site and foundation design for the adequate support of the grain bin.

AGI assumes no responsibility arising from these suggestions.

1. Prepare the bin site. Ensure that it is level, compact, well drained, and free of vegetation and/or debris.

12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN 4. BEFORE YOU BEGIN

14 034701 R28

Note

Any fill used in leveling the site must be well compacted to prevent uneven settling from weight of

the foundation, bin and contents. After the site is completely level, use 1″ – 2″ (26 mm – 50 mm) of

fill sand to act as a cushion under the concrete slab. Ensure the soil is compacted in accordance with

your soil engineer’s specifications.

Remember

If your soil is not right, your foundation could tip and crack.

2. Drive a small pipe in the pad center. The top of the pipe should be the foundation height.

3. Use the pipe for a center pivot. Attach a chain with a sharp stake attached to the outer end. Scribe on the

ground the foundation diameter. (A board may be used instead of a chain).

4. Set up formwork and add reinforcement, as required. Pour the concrete.

Important

Make certain that the work is being done in exact accordance with your soil engineer’s

specifications. If your foundation is not right, your bin could fail.

5. After pouring the concrete, and while it is still soft, locate your anchor bolts.

a. Use the center pipe and chain again to mark the correct diameter to set the anchor bolts.

b. Use a measured chain (or chord) to get the correct spacing between holes. See Anchor Bolt section.

Note

The anchor bolts should follow a scribed circle with the correct chord dimensions between the

anchor bolts. This will help ensure that the hopper bin legs/columns rest firmly on the foundation

with absolutely no overhang.

Figure 3. Laying out the Foundation

ST-102413

Important

Anchor bolts should be to specifications and be set when pouring the foundation. Improper

anchoring will give you a weak structure.

6. Inspect the foundation for any defects. Allow concrete to cure for seven (7) days before beginning the tank

assembly and 28 days before filling the bin.

7. Backfill around the foundation, as necessary.

The foundation drawings on the following pages are intended as a guide only and are not to be interpreted as

“firm” instruction. If at a later date, the bin is increased in height, the foundation may not be adequate.

4. BEFORE YOU BEGIN 12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN

034701 R28 15

4.5.1 Hopper Bin Foundation

Figure 4. Cross Section of a Typical Hopper Bin Foundation – 12’ (3.66 m), 15’ (4.57 m), and 18’ (5.49 m)

Grain Bins

1/2″ x 12″

(13 mm x 305 mm)

anchor bolt

hopper bin leg

concrete

wire mesh

4″ (102 mm) typical

2″ (51 mm) typical

1/2″ lock washer

1/2″ flat washer

3/4″ flat washer

2″ x 2″ x 1/4″ square washer

base plate

ST-102969

Figure 5. Cross Section of a Typical Hopper Bin Foundation – 21′ (6.40 m) Grain Bin

1/2″ x 12″ anchor bolt

hopper bin leg

concrete

#4 rebar

1′ 0″ (25 mm)

O.C.

each way top

and bottom

2″ (51 mm)

typical

2″ (51 mm) typical

1/2″ lock washer

1/2″ flat washer

3/4″ flat washer

2″ x 2″ x 1/4″ square washer

base plate

ST-102970

12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN 4. BEFORE YOU BEGIN

16 034701 R28

Note

• The foundation site should be well drained and free of vegetation and/or debris.

• Foundation(s) should be on undisturbed soil or engineered compacted backfill.

• A soil and foundation (geotechnical) investigation should be conducted for each site to confirm the

soil bearing capacity.

• Foundation design is based on the specified allowable soil bearing capacity.

• The concrete shall have a minimum compressive strength of 3000 psi (20.67 MPa) at 28 days.

• Concrete should be allowed to cure seven seven days before beginning the tank assembly and 28

days before filling the bin.

• Concrete should be kept level to ±1/8″ (3 mm) in 10′ (3000 mm) and 1/2″ (12 mm) across the

diameter. High spots or debris should be removed prior to setting the bin.

• Anchor bolts need to be properly located, based on the information provided, to keep the tank

round, and to ensure structural integrity of the bin while guaranteeing effective transfer of wall

forces down to the foundation.

1. Minimum recommended cast-in-place anchors for standard conditions shall be A307 9″ x 3″

(229 mm x 77 mm) hooked bolts of the required diameter:

– 3/4″ (20 mm) for commercial flat-bottom bins and commercial hopper tanks

– 1″ (26 mm) required for 60’ (18.29 m) and larger bins with a side draw

– 5/8″ (16 mm) for unstiffened grain bins

– 1/2″ (13 mm) for unstiffened hopper bins

2. The hook of the bolt must be placed below horizontal rebar for proper transfer of forces.

3. Alternatively, a hex-head bolt with flat washers or an epoxy adhesive anchor of equivalent

strength may be used. Check with epoxy anchor vendor or manufacturer for strength ratings and

for proper installation instructions.

• All reinforcing rod for concrete reinforcement shall conform to ASTM A615, Grade 60.

• Rebar should lap a distance equal to (rebar diameter x 24). Minimum allowable lap is 18” (450 mm)

- i.e: #6 Rebar has a diameter of 6/8″ (19 mm): 24 x .75″ = 18″, or an 18″ lap (24 x 19 mm = 450 mm,

or a 450 mm lap).

• Estimates for rebar do NOT include allowances for the lap.

• The stiffener and sidewall must be supported over tunnels.

• Concrete yardage figures do NOT include any allowances for aeration trenches or tunnels.

• Ring reinforcement must be continuous around the tunnels.

• To help minimize potential frost heave, the bottom of the footings should be at or below the frost

line. Alternatively, the footings could be supported on non-expansive fill materials (such as crushed

stone or gravel) which are not susceptible to frost heave, extending below the frost line; however,

some local building codes do require the footing to extend below the frost line.

• Foundation design is based on an allowable soil bearing capacity of 3000 psf (143.64 kPa) for

unstiffened grain bins and 3500 psf (167.6 kPa) for commercial stiffened bins.

• The foundation details in this manual are to be considered general in nature and are intended only

as a guide. This design is for standard external loading conditions: 90 mph (145 km/h) wind speeds

and seismic zone 0 earthquake loads. It is the owner’s responsibility to provide an appropriate site

and foundation design for the adequate support of the grain bin. AGI assumes no responsibility for

4. BEFORE YOU BEGIN 12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN

034701 R28 17

results arising from these suggestions. Check with the AGI engineering department to obtain contact

information for foundation design and soil testing professionals.

4.5.2 Foundation Plan Drawings

Figure 6. 12’ (3.66 m) Bin Layout

147-1/2″ diameter

(3747 mm)

56-7/16″

(1434 mm)

10″

(254 mm)

168″ diameter

(4267 mm)

8 ANCHOR

BOLTS

6 cubic

yards of

concrete

ST-102965

Figure 7. 15’ (4.57 m) Bin Layout

15 ANCHOR

BOLTS

7-1/2 cubic

yards of

concrete

216″ diameter

(5486 mm)

38-3/32″

(968 mm)

9″

(229 mm)

183-9/32″ diameter

(4655 mm)

ST-102966

Figure 8. 18’ (5.49 m) Bin Layout

18 ANCHOR

BOLTS

13 cubic

yards of

concrete

252″ diameter

(6401 mm)

38-1/32″

(966 mm)

12″

(305 mm)

219-3/32″ diameter

(5565 mm)

ST-102967

Figure 9. 21’ (6.40 m) Bin Layout

254 29/32” diameter

[6,475 mm]

288” diameter

[7,315 mm]

15”

[381 mm]

28 ANCHOR

BOLTS

21 1/2 cubic

yards of

concrete

28 9/16”

[725 mm]

12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN 4. BEFORE YOU BEGIN

18 034701 R28

4.6. Critical Assembly Requirements

To ensure a successful, safe and reliable outcome you must comply with the following assembly techniques and

practices:

• Comply with all local code and jurisdictional requirements applicable to your hopper bin installation.

• Design and build foundations with the necessary strength for the loads they must support, and for local soil

conditions. AGI foundation guidelines are based on specific stated conditions and may not be applicable to

local conditions.

• Your foundation must provide uniform and level support to the structure being supported. Surface

imperfections causing gapping must be remedied. This may involve, but not be limited to shimming under

the legs of a hopper.

• Make sure that the proper hardware is utilized for all bolted connections. If a shortage occurs, do not

substitute. Take the necessary steps to obtain the proper hardware. Make sure nuts are tightened to the

required torque values as specified in the appropriate assembly manual.

• Before anchoring your structure to its foundation, make sure the structure is round. The maximum variation

from perfect roundness is 3/4" on the radius. Locate anchor bolts toward the outside of the anchor bolt

holes (away from the circle) to permit the incremental expansion that can occur with the initial filling.

• If extending an existing bin or tank, ensure that the foundation is adequate for the increased loads it must

support.

• Comply with all assembly instructions provided in the appropriate assembly manual to make sure your

whole hopper bin is constructed safely.

Important

The product warranty is void if:

– Wall sheets and/or uprights not specified for a given tier are used.

– Foundations are found to be inadequate or out-of-level.

– Anchor bolts (cast-in-place, drill-in, chemical type or other) are found to be inadequate.

– Off-center loading or unloading is used. (This does not apply to the use of approved side

unloading systems).

– Materials stored are not free-flowing or have a compacted bulk density greater than 50 lb/ft3

(800.9 kg/m3), 62 lb/bushel, maximum.

4.7. Product Storage

Rust on Galvanized Parts

1. White rust forms when moisture is allowed to collect on galvanized surfaces that have yet to develop the

durable zinc oxide layer. This zinc oxide layer naturally occurs as the surface interacts with carbon dioxide,

and is characterized over time by the dull grey appearance that weathered galvanized surfaces get.

2. Parts that are not well ventilated or well drained can collect water between surfaces and develop white rust.

3. White rust is not a structural concern if its development is stopped in the early stages. A light film or

powdery residue can occur after a period of heavy rainfall or a short time of improper storage. If white rust

has started to develop, separate parts and wipe off any moisture. Next, using a clean cloth, apply a thin

layer of petroleum jelly or food-grade oil to the entire part.

4. BEFORE YOU BEGIN 12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN

034701 R28 19

4. If moisture is left on parts, this white rust can become more aggressive and turn into red rust. Red rust can

cause degradation in the material and become a structural concern. Any parts that have red rust should be

replaced immediately.

Storage Guidelines

• Keep all bundles dry before assembly of the bin.

• Start assembly as soon as possible.

• Do not lay bundles on the bare ground. Raise all bundles 6" to 8" off the ground on wood blocks or timbers.

(See Detail A in Figure 10 on page 19).

• Store curved wall sheets ‘hump-up’. (See Detail A in Figure 10 on page 19.)

• All other bundles material should be placed so that they are well sloped to promote good drainage. (See

Detail B in Figure 10 on page 19).

• Roof sheets must be elevated at least 12" at the small end of the sheets. (See Detail B in Figure 10 on page

19).

• Temporary storage can be provided by erecting a simple framework supporting a waterproof tarp. (See

Detail C in Figure 10 on page 19).

• All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not waterproof, and will

deteriorate in normal weather conditions, allowing moisture to contact the parts inside.

Figure 10. Product Storage

3. White rust is not a structural concern if its development is stopped in the early stages. A

light film or powdery residue can occur after a period of heavy rainfall or a short time of

improper storage. If white rust has started to develop, separate parts and wipe off any

moisture. Next, using a clean cloth, apply a thin layer of petroleum jelly or food-grade oil

to the entire part.

4. If moisture is left on parts, this white rust can become more aggressive and turn into red

rust. Red rust can cause degradation in the material and become a structural concern.

Any parts that have red rust should be replaced immediately.

Storage Guidelines

1. Keep all bundles dry before assembly of the

bin. Start assembly as soon as possible. Do not

lay bundles on the bare ground, raise all bundles

6” – 8” off the ground on wood blocks or timbers.

Store curved wall sheets ‘hump-up’. All other

bundles material should be placed so that they are

well sloped to promote good drainage.

2. Roof sheets must be elevated at least 12” at the

small end of the sheets.

3. Temporary storage can be provided by erecting

a simple framework supporting a waterproof tarp.

4. All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not

waterproof, and will deteriorate in normal weather conditions, allowing moisture to contact

the parts inside.

If Parts Become Wet

1. If goods become submerged or wet, the

bundles should be opened as soon as possible,

sheets or material separated and dried. Keep

separated until assembly. Brace goods

properly so as to avoid damage or injury from

material falling when in storage.

2. Any boxed goods that become wet should be dried and stored in a new box that is free of

moisture.

3. In addition to wiping down wallsheets, a food-grade oil can also be applied with a clean,

lint-free cloth. This will assist in preventing any further moisture from contacting the

galvanizing on the steel. Due to safety concerns with installation and use, Westeel does

not recommend the use of oil on other parts such as roof sheets and safety ladders.

Page A10

3. White rust is not a structural concern if its development is stopped in the early stages. A

light film or powdery residue can occur after a period of heavy rainfall or a short time of

improper storage. If white rust has started to develop, separate parts and wipe off any

moisture. Next, using a clean cloth, apply a thin layer of petroleum jelly or food-grade oil

to the entire part.

4. If moisture is left on parts, this white rust can become more aggressive and turn into red

rust. Red rust can cause degradation in the material and become a structural concern.

Any parts that have red rust should be replaced immediately.

Storage Guidelines

1. Keep all bundles dry before assembly of the

bin. Start assembly as soon as possible. Do not

lay bundles on the bare ground, raise all bundles

6” – 8” off the ground on wood blocks or timbers.

Store curved wall sheets ‘hump-up’. All other

bundles material should be placed so that they are

well sloped to promote good drainage.

2. Roof sheets must be elevated at least 12” at the

small end of the sheets.

3. Temporary storage can be provided by erecting

a simple framework supporting a waterproof tarp.

4. All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not

waterproof, and will deteriorate in normal weather conditions, allowing moisture to contact

the parts inside.

If Parts Become Wet

1. If goods become submerged or wet, the

bundles should be opened as soon as possible,

sheets or material separated and dried. Keep

separated until assembly. Brace goods

properly so as to avoid damage or injury from

material falling when in storage.

2. Any boxed goods that become wet should be dried and stored in a new box that is free of

moisture.

3. In addition to wiping down wallsheets, a food-grade oil can also be applied with a clean,

lint-free cloth. This will assist in preventing any further moisture from contacting the

galvanizing on the steel. Due to safety concerns with installation and use, Westeel does

not recommend the use of oil on other parts such as roof sheets and safety ladders.

Page A10

3. White rust is not a structural concern if its development is stopped in the early stages. A

light film or powdery residue can occur after a period of heavy rainfall or a short time of

improper storage. If white rust has started to develop, separate parts and wipe off any

moisture. Next, using a clean cloth, apply a thin layer of petroleum jelly or food-grade oil

to the entire part.

4. If moisture is left on parts, this white rust can become more aggressive and turn into red

rust. Red rust can cause degradation in the material and become a structural concern.

Any parts that have red rust should be replaced immediately.

Storage Guidelines

1. Keep all bundles dry before assembly of the

bin. Start assembly as soon as possible. Do not

lay bundles on the bare ground, raise all bundles

6” – 8” off the ground on wood blocks or timbers.

Store curved wall sheets ‘hump-up’. All other

bundles material should be placed so that they are

well sloped to promote good drainage.

2. Roof sheets must be elevated at least 12” at the

small end of the sheets.

3. Temporary storage can be provided by erecting

a simple framework supporting a waterproof tarp.

4. All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not

waterproof, and will deteriorate in normal weather conditions, allowing moisture to contact

the parts inside.

If Parts Become Wet

1. If goods become submerged or wet, the

bundles should be opened as soon as possible,

sheets or material separated and dried. Keep

separated until assembly. Brace goods

properly so as to avoid damage or injury from

material falling when in storage.

2. Any boxed goods that become wet should be dried and stored in a new box that is free of

moisture.

3. In addition to wiping down wallsheets, a food-grade oil can also be applied with a clean,

lint-free cloth. This will assist in preventing any further moisture from contacting the

galvanizing on the steel. Due to safety concerns with installation and use, Westeel does

not recommend the use of oil on other parts such as roof sheets and safety ladders.

Page A10

3. White rust is not a structural concern if its development is stopped in the early stages. A

light film or powdery residue can occur after a period of heavy rainfall or a short time of

improper storage. If white rust has started to develop, separate parts and wipe off any

moisture. Next, using a clean cloth, apply a thin layer of petroleum jelly or food-grade oil

to the entire part.

4. If moisture is left on parts, this white rust can become more aggressive and turn into red

rust. Red rust can cause degradation in the material and become a structural concern.

Any parts that have red rust should be replaced immediately.

Storage Guidelines

1. Keep all bundles dry before assembly of the

bin. Start assembly as soon as possible. Do not

lay bundles on the bare ground, raise all bundles

6” – 8” off the ground on wood blocks or timbers.

Store curved wall sheets ‘hump-up’. All other

bundles material should be placed so that they are

well sloped to promote good drainage.

2. Roof sheets must be elevated at least 12” at the

small end of the sheets.

3. Temporary storage can be provided by erecting

a simple framework supporting a waterproof tarp.

4. All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not

waterproof, and will deteriorate in normal weather conditions, allowing moisture to contact

the parts inside.

If Parts Become Wet

1. If goods become submerged or wet, the

bundles should be opened as soon as possible,

sheets or material separated and dried. Keep

separated until assembly. Brace goods

properly so as to avoid damage or injury from

material falling when in storage.

2. Any boxed goods that become wet should be dried and stored in a new box that is free of

moisture.

3. In addition to wiping down wallsheets, a food-grade oil can also be applied with a clean,

lint-free cloth. This will assist in preventing any further moisture from contacting the

galvanizing on the steel. Due to safety concerns with installation and use, Westeel does

not recommend the use of oil on other parts such as roof sheets and safety ladders.

Page A10

If Parts Become Wet

1. If parts become submerged or wet, the bundles should be opened as soon as possible, sheets or material

separated and dried. Keep separated until assembly.

Brace parts properly so as to avoid damage or injury from material falling when in storage. (See Detail D in

Figure 10 on page 19).

2. Any boxed parts that become wet should be dried and stored in a new box that is free of moisture.

3. In addition to wiping down wall sheets, a food-grade oil can also be applied with a clean, lint-free cloth. This

will assist in preventing any further moisture from contacting the galvanizing on the steel. Due to safety

concerns with installation and use, AGI does not recommend the use of oil on other parts such as roof

sheets and safety ladders.

12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN 4. BEFORE YOU BEGIN

20 034701 R28

4.8. Grain Bin Use

• Fill the bin through the center roof opening only.

• Do not overll the bin roof area! This may cause roof damage or failure.

• Do not off-center unload a grain bin. It is imperative to unload from the center of the bin first, until as much

grain as possible has been removed, and only then proceed to unload from the next closest unload gate to

the center. Continue utilizing the unload gates in succession from the center towards the outside. Gate

control mechanisms should be clearly marked and interconnected to prevent an external gate from being

opened first.

• The only exception to center unloading is when a properly designed and installed side draw system is

utilized. However, as bins tend to go out of round when employing side draws, the bin must be completely

emptied before refilling.

• When unloading a bin with a mobile auger through a properly designed auger chute, the entry end of the

auger should be pushed into the center of the bin before the auger is engaged. Slower rates of flow are

preferable and should not exceed the capacity of an 8” auger.

• Ensure that the inner door panels of grain bin doors are completely closed and latched before filling the

grain bin.

• Never enter a loaded grain bin for any reason. Grain can be a killer.

4. BEFORE YOU BEGIN 12′ – 21′ (3.66 M – 6.40 M) HOPPER BINS – FARM HOPPER BIN

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AGI 12'-21' (3.66m-6.40m) Farm Hopper Bins Assembly Manual

AGI 12'-21' (3.66m-6.40m) Farm Hopper Bins Assembly Manual

AGI 12'-21' (3.66m-6.40m) Farm Hopper Bins Assembly Manual

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