JARVIS
TABLE OF
CONTENTS Page.........................
Model 1000--FS
9 inch Blade and Guard, Std 4007006...
9 inch Chine Bone 4007021...........
9 inch Chine Bone, Left Side 4007033..
10.5 inch Blade and Guard, Std 4007007
10.5 inch Chine Bone 4007022.........
10.5 inch Chine Bone, Left Side 4007041
10.5 inch Adjustable Handles 4007049..
12 inch Blade and Guard, Std 4007008..
12 inch Chine Bone 4007023..........
12 inch Chine Bone, Left Side 4007035.
12 inch Adjustable Handles 4007050....
Hydraulic Power Unit, 460/230V 4027042.
Balancer 4042035.....................
•Notice to Employer and Safety
Director 2.........................
•Notice to Operators, Maintenance
and Cleanup Personnel 3............
•Parts Diagram and List 4............
•Specifications 10...................
•Installation Instructions 10...........
•Installation Diagram 11..............
•Operation Instructions 12............
•Maintenance Instructions 12.........
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
6207001::::
Model 1000--FS
Hydraulic Powered Breaking Saw
EQUIPMENT
SELECTION Ordering No..............
®
Adjustable Handles
Chine Bone
Standard Tool
noticetoemployer
and safety director
Model 1000--FS page 2 of 16
®
JARVIS
6207001::::
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
NOTICE TO EMPLOYER AND SAFETY DIRECTOR
AVOID INJURY
1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any mal-
functioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow procedures outlined in this brochure.
3. Ensure that all employees are instructed not to walk in front of the tool during its use.
4. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s);
give one copy to the maintenance foreman; and give one copy to the sub--contract cleanup / internal
cleanup foreman. Additional copies will be provided upon request.
5. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
6. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
7. Ensure that proper procedures are established (in accordance with OSHA’s lockout/tagout procedures
29 CFR 1910.147) to prevent accidental startup or release of stored energy.
8. Ensure that employees wear eye protection in accordance with OSHA’s eye and face protection re-
quirements (29 CFR 1910.133) at all times.
9. Follow our installation and maintenance instructions for proper installation and care of the tool.
10. Avoid injury. Do not permit the tool to be misused.
11. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
Keep hands clear.
notice to operators, maintenance
and cleanup personnel
Model 1000--FS
page 3 of 16
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
®
JARVIS
6207001::::
NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL
REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
1. Disconnect all hydraulic hoses and shut the power off in accordance with OSHA’s lockout/tagout pro-
cedures (29 CFR 1910.147) before making any blade changes.
2. Disconnect all hydraulic hoses and shut the power off in accordance with OSHA’s lockout/tagout pro-
cedures (29 CFR 1910.147) before performing any repair or maintenance.
3. Disconnect all hydraulic and hoses and shut the power off -- or have all hydraulic hoses disconnected
and the power shut off -- in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147)
before performing any cleanup.
4. Disconnect all hydraulic hoses and shut the power off when the tool is not being used.
5. Clean up any spilled or leaked hydraulic fluid.
6. Always wear eye protection in accordance with OSHA’s eye and face protection requirement (29 CFR
1910.133).
7. Never put fingers, hands or other parts of the body on the blade or within the cutting path of the tool.
8. Never allow people to walk in front of the tool during its use.
9. Never allow people to hold/restrain the carcass.
10. Test the tool prior to use or daily. Depress each trigger separately and the tool should not start. Depress
one trigger, then pause one second and depress the other trigger and the tool should not start. Repeat
this procedure reversing the triggers. Depress both triggers simultaneously and the tool should start.
With the tool running, release one trigger and the tool should stop. Repeat this procedure holding the
other trigger. If the tool malfunctions, remove it from service and report or repair it immediately.
11. Never depress the triggers unless you want to use the tool.
12. Never make modifications or alterations to the tool. Report or replace any missing or illegible labels.
Keep hands clear.
parts diagram and list
Model 1000--FS page 4 of 16
®
JARVIS
6207001::::
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
1 1010074 Dowel Pin 4
2 3020018 Shaft and Pin Assembly 1
(includes item 1)
3 1030063 Woodruff Key 1
4 1055052 Flat Head Screw 3
5 1002107 Bearing Cover 1
6 1021488 Ball Bearing 1
7 3026021 Gear Set (bevel and pinion) 1
8 1029093 Spacer 1
9 1021010 Ball Bearing 1
10 1007403 Lock Nut 1
11 1050216 Pipe Plug 1
12 1038002 Grease Fitting 1
13 3016114 Gear Hsg. with items 11,12 1
3016323 Gear Hsg. w/ items 11,12, LS
14 1021116 Ball Bearing 1
15 1013291 Retaining Ring 1
16 1029094 Spacer 1
17 1021029 Ball Bearing 1
18 1013103 Threaded Ring 1
19 1014055 Spring 2
20 1018082 Trigger Lever 1
21 1063002 Magnet 1
22 1055452 Flat Head Screw 2
23 1061200 Magnet Housing 1
24 1055124 Socket Set Screw, Dog Pt 1
25 1004073 Lock Washer 2
26 1055084 Button Head Cap Screw 2
27 1055026 Socket Set Screw, Cup Pt 1
28 1019075 Handle 1
29 1055482 Pan Head Screw with item 31 4
30 1017081 Danger Label with item 31 1
ITEM PART NO. PART NAME QTY
31 1024050 Blade Guard 9 inch 1
1024223 Blade Guard 9 in Chine Bone
1024178 Blade Gd. 9 in Chine Bone LS
1024051 Blade Guard 101/2inch
1024224 Bl. Gd. 101/2in C.B. & Adj. Hdl.
1024221 Bl. Gd. 101/2in Chine Bone LS
1024052 Blade Guard 12 inch
1024225 Bl. Gd. 12 in C.B. & Adj. Hdl.
1024187 Bl. Gd. 12 in Chine Bone LS
32 1010172 Roll Pin 2
33 1005046 Reed Switch 1
34 1050241 Elbow 2
35 3059017 Electrical Conduit Assembly 1
36 1055310 Flat Head Screw 2
37 1055049 Socket Head Cap Screw 1
38 1070004 Blade Wiper, 9 inch 1
1070006 Blade Wiper, 9 inch LS
1070005 Blade Wiper, 101/2,12in.
1070008 Blade Wiper, 101/2, 12 in. LS
39 1055001 Flat Head Screw 2
40 1023102 Saw Blade 9 inch 72 Teeth 1
1023010 Saw Blade 9 inch 130 Teeth
1023228 Saw Blade 9 inch Noise Red.
1023111 Saw Blade 101/2inch
1023112 Saw Blade 12 inch
41 1004025 Blade Retaining Flange 1
42 1004093 Lock Washer 1
43 1055189 Hex Head Screw 1
3019031 Front Handle Assy (includes
items 19--24, 27, 28, 32--34)
3016115 Housing and Gear Assy
3016322 Housing and Gear Assy, LS
(includes items 1--18 and
41--43)
ITEM PART NO. PART NAME QTY
Figure A
Standard Front Handle
parts diagram and list
Model 1000--FS
page 5 of 16
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
®
JARVIS
6207001::::
44 1011059 Drive Coupling 1
45 1035113 O--ring 1
46 1055328 Hex Head Screw 10
47 1061198 Motor Adapter 1
1061915* Motor Adapter, Adj. Handles
48 1012056 Loop Clamp 1
49 1030031 Square Key 1
50 1020136 Splined Shaft 1
1020350* Splined Shaft, Adj. Handles
51 1073021 Socket Set Screw, Cup Pt 2
52 1011155 Shaft Coupling 1
53 1009134 Alignment Sleeve, new motor 1
1009076** Alignment Sleeve, old motor
54 1032154 Motor Mounting Plate 1
55 3008195 Hydraulic Motor, see pg. 6 1
3008196 Hydraulic Motor, Left Side
56 1035169 O--ring 2
57 1061140 Hydraulic Motor Adapter 2
58 1013139 Back--up Ring 2
59 1035170 O--ring 2
60 1042116 Hanger 1
61 1017061 Name Plate Label 1
62 1055274 Drive Screw 4
63 1018077 Trigger Lever 1
64 1035123 Thread Boot Seal 1
65 1010535 Dowel Pin 1
66 1019073 Rear Handle 1
67 1073022 Button Head Cap Screw 1
ITEM PART NO. PART NAME QTY
ITEM PART NO. PART NAME QTY
68 1055290 Flat Head Screw 2
69 1035212 Gasket 1
70 1002186 Switch Housing Cover 1
71 1011352 Strain Relief Coupling 1
72 3001006 Wire and Plug Assembly 1
73 1055280 Hex Head Screw 6
74 1005020 Electric Switch 1
75 1050240 Swivel Connector 2
76 1055965 Plug 2
77 1016222 Motor Housing with item 76 1
78 1021233 Bearing Strip 1
79 3059008 Hydraulic Hose Assembly 2
80 1011107 Quick Connect Plug 1
81 1055324 Hex Head Screw 2
82 1011108 Quick Connect Socket 1
3035021 Repair Kit for item 75 with
machined body.
3035086 Repair Kit for item 75 with
cast body.
3019025 Rear Handle Assy (includes
items 34, 63--67 and 69--74)
Figure B
Standard Rear Handle
* Used on 4027049 and 4027050 only.
** Not used in current tools
old motor
parts diagram and list
Model 1000--FS page 6 of 16
®
JARVIS
6207001::::
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
1 1013236 Internal Retaining Ring 1
2 1035463 O--ring 1
3 1036228 Seal Gland Bushing 1
4 1035499 Oil Seal 1
5 1035162 O--ring 1
6 1036229 Seal Bushing 1
7 1013220 Internal Retaining Ring 1
8 1020271 Drive Shaft 1
9 1021198 Ball Bearing 1
10 1013150 External Retaining Ring 1
11 1035500 O--ring 2
12 1004357 Extraction Washer 3
13 1021157 Needle Bearing 4
14 1020272 Idler Shaft 1
15 1026187 Gear 2
16 1010408 Dowel Pin 2
17 1055939* Socket Head Cap Screw 6
18 1004306 Split Lock Washer 6
19 3016326 Rear Hsg with items 12,13 1
3016462 Rear Hsg LS w/items 12,13
20 1032459 Center Plate 1
21 1030069 Square Key 1
22 3016325 Front Hsg with items 12, 13 1
New Motor Parts:
3008195 Hydraulic Motor Assembly
(items 1--22)
3008196 Hydraulic Motor Assy, LS
3035070 Seal Kit (items 2--7 and 11)
Old Motor Replacement Kits:
3008197 Kit to replace 1008054
3008198 Kit to replace LS 1008090
3035013 Seal Kit for 1008054 and
1008090
ITEM PART NO. PART NAME QTY
* Tighten to 90 lbf--in
*
Figure C
Hydraulic Motor
for standard tool
parts diagram and list
Model 1000--FS
page 7 of 16
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
®
JARVIS
6207001::::
ITEM PART NO. PART NAME QTY
1 1010273 Threaded Pin 4
2 1014096 Spring 2
3 1021314 Bushing 2
4 1018113 Trigger Lever with item 3 2
5 1010297 Roll Pin 2
6 1013181 External Retaining Ring 2
7 1055335 Hex Head Screw 2
8 1035282 O--ring 2
9 3005017 Switch Assembly 2
10 1002535 Switch Cover 1
11 1055592 Flat Head Screw 3
12 1011305 Strain Relief Connector 1
13 1001058 Electrical Cord 1
14 1042171 Handle Bracket with item 7 1
15 1010274 Threaded Pin 2
16 1019128 Handle with item 5 2
17 1004182 Washer 2
ITEM PART NO. PART NAME QTY
18 1055296 Hex Head Screw 2
19 1055482 Pan Head Slotted Screw 4
20 1042224 Handle Brkt. w/items 19, 21 1
21 1017081 Danger Label 1
22 1055326 Hex Head Screw 2
23 1012056 Clamp 1
24 1042172 Handle Bracket 1
25 1012045 Clamp 1
26 1055688 Hex Head Screw 1
27 1011292 Strain Relief Connector 1
28 1002272 Cover 1
29 1055591 Flat Head Screw 3
30 1011169 Strain Relief Connector 1
31 1001014 Electrical Cord 6 ft
32 1063209 Electrical Plug 1
3019074 Adj. Front Handle Assembly
(includes items 1--18)
3019226 Adj. Rear Handle Assembly
(includes items 1--6, 8, 9,
15--18, 24 and 27--32)
Figure D
Front and Rear
Chine Bone and Adjustable
Handle Assemblies
Note: Figure D above shows orientation of front and rear handle
assembly for right side 1000--FS model. Left side 1000--FS models
require installation of front handle assembly (items 1--18) to be
reversed 180°on opposite side of motor adapter and items 27 and
28 from rear handle assembly reversed 180°on handle bracket
(item 24).
parts diagram and list
Model 1000--FS page 8 of 16
®
JARVIS
6207001::::
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
1 1008210 Motor 460/230V, 60Hz 1
1008213 Motor 400/230V, 50Hz
2 see pg 9 Electric Control Box, 115V 1
see pg 9 Electric Control Box, 230V
3 1011348 Motor Half Coupling 1
4 1011344 Spider Center Coupling 1
5 1011349 Pump Half Coupling 1
6 1022119 Relief Valve Cartridge 1
7 1061758 Return Tubing 1
8 1061279 Supply Tubing 1
9 1034013 Filler Breather Cap 1
10 3008073 Hydraulic Pump 1
11 1025008 Hydraulic Pressure Gage 1
12 1034057 Filter Assembly, Triangular 1
1034059 Filter only, Triangular
1034005* Filter Assembly, Spin on 1
1034006* Filter only, Spin on 1
13 1022029 Dir. Control Valve, 115V 1
1022174 Dir. Control Valve, 230V
ITEM PART NO. PART NAME QTY
1063845 din/iso Coil for 115V Valve
1063846 din/iso Coil for 230V Valve
1072135 din/iso Connector, 115V
1072136 din/iso Connector, 230V
1063071* Coil, 115V Valve
1063303* Coil, 220V Valve
14 1055248 Socket Head Cap Screw 4
15 1050746 Hex Nipple, 4 inch 1
16 1050747 Hex Nipple, 6 inch 1
17 1050218 Elbow 2
18 1050221 Connector 2
19 3059010 Hose Assembly, 20 feet 2
20 1022121 Sub Plate with item 6 1
21 1025021 Oil Level Gage 1
22 1034008 Suction Strainer 1
23 1054166 Drain Plug with Magnet 1
24 1011108 Quick Connect Socket 1
25 1011107 Quick Connect Plug 1
1034012* Tubing Kit for Spin on Filter 1
ITEM PART NO. PART NAME QTY
Figure E
Hydraulic Power Unit
* Not used in current units
parts diagram and list
Model 1000--FS
page 9 of 16
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
®
JARVIS
6207001::::
1 1029445 Hex Spacer 4
2 1073072 Plastic Screw 4
3 1004244 Lock Washer 4
4 1072071 Circuit Board, 115V 1
1072072 Circuit Board, 230V
5 1032266 Circuit Board Panel 1
6 1016348 Electrical Enclosure 1
7 1072091 Replacement Fuse, 115V 1
1063852 Replacement Fuse, 230V
8 1063079 Wire Terminal Ring 1
9 1017012 Danger Label 1
ITEM PART NO. PART NAME QTY
Figure F Control Box
10 1017116 Wiring Diagram, 115V 1
1017162 Wiring Diagram, 230V
11 1007278 Locking Nut 3
12 1004211 Sealing Washer 3
13 1011240 Strain Relief Connector 3
14 1001089 Cord, 3 feet 1
15 1001153 Cord, 24 feet 1
16 1063502 Wire Terminal Fork 7
17 1063208 Twist Lock Cord Outlet 1
1017012 Grounding Warning Label 1
3016195 Control Box Assy, 115V
3016222 Control Box Assy, 230V
ITEM PART NO. PART NAME QTY
specifications and
installation instructions
Model 1000--FS page 10 of 16
®
JARVIS
6207001::::
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
SPECIFICATIONS
Model 1000--FS
Motor Power 7 hp 5220 W
Blade Speed at 7.6 gpm or 28.8 Lpm 2150 rpm
Control Handles dual anti--tie down / electric
Blade Diameter 9.0 in 229 mm
10.5 in 267 mm
12.0 in 305 mm
Cutting Depth
with9inchblade 3.0in 76mm
with 10.5 inch blade 3.75 in 95 mm
with 12 inch blade 4.5 in 114 mm
Overall Length (12.0 inch bl.) 26 in 660 mm
Weight 41 lbs 18.6 kg
Vibration less than (<) 128 dB < 2.5 m/sec2
Noise (one meter from tool) 88 dB
Hydraulic Power Unit
Motor Power 10 hp 7457 W
Operating Voltage 460/230 V 3 ph, 60 Hz
other voltages and 50 Hz available
Hose Length 16 ft 5 m
Flow Rate 7.6 gal/min 28.8 L/min
Oil Capacity 30 gal 114 L
Oil Visc. at 100°F/40°C 200 SUS 46 ISO
Overall Dimensions (lxwxh) 37.6 x 27.2 x 31.5 in
955 x 691 x 800 mm
Weight (without oil) 408 lb 185 kg
INSTALLATION INSTRUCTIONS
ALWAYS DISCONNECT THE HYDRAULIC HOSES
AND SHUT THE POWER OFF IN ACCORDANCE
WITH OSHA’S LOCKOUT/TAGOUT PROCE-
DURES (29 CFR 1910.147) BEFORE PERFORM-
ING ANY REPAIRS OR MAINTENANCE.
Refer to Figures A and B on pages 4 and 5 for referenced
items unless otherwise noted. Use Figure E on page 8
and Figure 1 on page 11 as a guide for wiring and hose
connections to the hydraulic power unit.
1 Install the hydraulic power unit overhead or on the
floor behind the work station.
1.1 Avoid excessive height and long pipe runs.
1.2 Locate the equipment in a clean, dry work area
and provide adequate space on all sides of the
unit for maintenance access to all components.
2 Remove filler breather cap (item 9, Figure E, page 8)
and fill the power unit oil reservoir with a USDA ap-
proved premium grade hydraulic fluid (viscosity in-
dex 200 SUS at 100°F/46ISOat40°C). Never run
the power unit without oil.
3 Install the balancer, Jarvis part number 4042035,
above the work station.
3.1 If the operator has to move with the chain line,
install the balancer on a trolley. The trolley
should have sufficient travel to allow the opera-
tor to reach the entire work area.
4 Suspend the 1000--FS from the balancer.
4.1 Adjust the balancer to the operators preference.
5 Make all necessary wiring connections. All wiring
must be done in accordance with national, state
and local electrical codes. Refer to wiring diagram
inside the electrical control box cover (item 10, Fig-
ure F, page 9).
5.1 Domestic power units require three--phase, 60
hertz, 460/230 volts to the motor and single--
phase, 115 volts to the electrical control box.
Check the wiring diagram inside the cover of
your electrical control box to see if other volt-
ages and frequencies apply (item 10, Figure F,
page 9).
5.2 Equip the power unit with a switch at the opera-
tor’s station to facilitate shut down in case of
equipment failure.
5.3 Plug the wire and plug assembly (item 72) on the
1000--FS saw into the twist lock plug outlet
(item 17, Figure F, page 9) on the electrical con-
trol box.
6 Make all necessary hose connections. Connect the
hydraulic pressure and return lines.
6.1 Connect the quick connect socket (item 82) on
the 1000--FS saw to the return line quick connect
plug (item 25, Figure E, page 8) of the power
unit. Connect the the pressure line quick con-
nect socket (item 24, Figure E, page 8) on the
power unit, to the quick connect plug (item 80)
on the 1000--FS saw.
installation diagram
Model 1000--FS
page 11 of 16
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
®
JARVIS
6207001::::
Return Line
Right Side Tools
or Pressure Line
Left Side Tools
Figure 1
Installation Diagram
Electrical
Control Box
Oil Level Gage
Balancer
Cord to AC
Power Supply
Pressure Line
Right Side Tools
or Return Line
Left Side Tools
Twist
Lock Plug
Outlet
operation and
maintenance instructions
Model 1000--FS page 12 of 16
®
JARVIS
6207001::::
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
OPERATION INSTRUCTIONS
ALWAYS DISCONNECT ALL HYDRAULIC HOSES
AND SHUT THE POWER OFF IN ACCORDANCE
WITH OSHA’S LOCKOUT/TAGOUT PROCE-
DURES (29 CFR 1910.147) WHEN INSTALLING OR
REMOVING THE BLADE.
1 Connect all hydraulic hoses.
2 Plug the 1000--FS saw into the electrical control box
twist lock plug outlet.
3Each day, before you begin operation, go through
the following checklist:
3.1 Make sure that the1000--FS moves freely on the
balancer.
3.2 Make sure that the dual anti--tie down control
handles (the front and rear handles) are working
correctly. Depress each trigger separately and
the tool should not start. Depress one trigger,
then pause one second and depress the other trig-
ger and the tool should not start. Repeat this
procedure reversing the triggers. Depress both
triggers simultaneously (within one half second
of each other) and the tool should start. With the
tool running, release one trigger and the tool
should stop. Continue holding the depressed
trigger and then depress the other trigger. The
tool should not start. Repeat this procedure
holding the other trigger. If the tool malfunc-
tions, remove it from service and report the
problem to your supervisor immediately.
Always use two hands when starting and stop-
ping the tool. Continue holding the tool firmly
with two hands until the saw blade comes to a
complete stop.
4 Making the cut:
4.1 Position the 1000--FS.
4.2 Depress both triggers simultaneously to start the
tool and make the cut. Always use two hands
when starting and stopping the tool.
4.2.1 Make the cut with a firm, steady motion. Do
not exert excessive pressure on the
1000--FS, but rather guide the saw through
the cut.
4.2.2 The carcass should be supported by a back
board to stabilize and prevent it from turn-
ing while making the cut. RefertoFigure2
as a guide.
4.3 When the desired length of cut is reached, re-
lease either or both triggers. This will stop the
blade from rotating. Continue holding the tool
firmly with two hands until the saw blade
comes to a complete stop.
4.4 Withdraw the 1000--FS from the carcass.
4.5 Unplug the saw and disconnect all hydraulic
hoses.
Place board to
support and prevent
carcass from turning
Rail
Figure 2
MAINTENANCE INSTRUCTIONS
ALWAYS DISCONNECT THE HYDRAULIC HOSES
AND SHUT THE POWER OFF IN ACCORDANCE
WITH OSHA’S LOCKOUT/TAGOUT PROCE-
DURES (29 CFR 1910.147) BEFORE PERFORM-
ING ANY REPAIRS OR MAINTENANCE.
Refer to Figures A and B on pages 4 and 5 for referenced
items unless otherwise noted.
1 DAILY MAINTENANCE:
Each day, before you begin operation, perform the fol-
lowing:
1.1 Inspect all hoses for abrasion and replace as nec-
essary.
1.2 Check all fittings for leaks and tighten or replace
as necessary.
1.3 Inspect all electrical cords, cord connectors and
plug assemblies over their entire length for cuts
and abrasions and replace as necessary.
1.4 Check the oil level gage (item 21, Figure E, page
8) on the hydraulic power unit and fill oil reser-
voir if necessary.
1.4.1 Change hydraulic fluid and filter as neces-
sary. Fill the oil reservoir with USDA ap-
proved premium grade hydraulic fluid (vis-
cosity: 200 SUS at 110°F/46ISOat38°C).
Burnt smelling or foamy fluid should be re-
placed immediately.
maintenance instructions
Model 1000--FS
page 13 of 16
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
®
JARVIS
6207001::::
1.5 The 1000--FS is equipped with dual anti--tie
down control handles (the front and rear han-
dles). Check for the correct operation of the dual
anti--tie down control handles daily:Depress
each trigger separately and the tool should not
start. Depress one trigger, then pause one se-
cond and depress the other trigger and the tool
should not start. Repeat this procedure revers-
ing the triggers. Depress both triggers simulta-
neously (within one half second of each other)
and the tool should start. With the tool running,
release one trigger and the tool should stop.
Continue holding the depressed trigger and
then depress the other trigger. The tool should
not start. Repeat this procedure holding the oth-
er trigger. If the tool malfunctions, repair it or
remove it from service immediately.
Always use two hands when starting and stop-
ping the tool. Continue holding the tool firmly
with two hands until the saw blade comes to a
complete stop.
Note: The power supply must be connected to per-
form the above operation only.
1.6 Four times (4) per day, add Jarvis 1315 White
Grease to the grease fitting (item 12) located on
gear housing (item 13).
1.7 Thoroughly clean the tool at the end of the day
or shift and spray with an approved mineral oil
for overnight storage.
2 WEEKLY:
2.1 Disassemble, clean and inspect gear housing as-
sembly. Refer to sections 6 and 7 as a procedur-
al guide.
3 AS NECESSARY:
Figure 3 Blade Installation
Blade
Screw
Blade Retaining
Flange
Dowel Pins
Holes for
Dowel Pins
Shaft and Pin
Assembly
Lip
Dowel Pin Holes
Washer
Notched
Area
Hub
3.1 Clean and inspect circular blade. Refer to sec-
tions 4 and 5 for blade removal and installation
procedures.
3.2 Disassemble, clean and inspect motor housing
assembly and motor adapter. Refer to sections
8 and 9 as a procedural guide.
3.3 Replace the power unit oil filter (item 12, Figure
E, page 8) at regular intervals.
Note: The hydraulic motor will require only occasional
rebuilding. Do not rebuild the hydraulic motor -- send it
back to Jarvis to be rebuilt.
4 CIRCULAR BLADE REMOVAL:
4.1 Remove hex head screw (item 43) and lock
washer (item 42). Insert an allen wrench or
screwdriver through one of the outer holes in
blade to prevent blade from turning.
4.2 Remove blade retaining flange (item 41).
4.3 Remove circular blade (item 40).
4.4 Inspect all parts for wear and replace if neces-
sary.
4.4.1 Inspect circular blade for wear and sharpen
or replace as necessary.
5 CIRCULAR BLADE INSTALLATION:
5.1 Reverse steps and procedures outlined in section
4. See notes below. Refer to Figure 3 as a guide.
5.1.1 To ensure proper fit and safe operation, the
hub of the saw blade (item 40) must face to-
ward and fit securely on the extended lip of
the shaft and pin assembly (item 2).
5.1.2 The holes on the blade retaining flange
(item 41) must align with the four dowel
pins (item 1) on the shaft and pin assembly
(item 2). Make sure the notched areas on the
blade are aligned with dowel pins (item 1).
6 HOUSING AND GEAR DISASSEMBLY:
6.1 Remove circular blade. Follow steps and proce-
dures outlined in section 4.
6.2 Remove button head screws (item 26) and lock
washers (item 25).
6.3 Remove the four (4) hex head screws (item 46)
connecting motor adapter (item 47) to gear
housing (item 13) and separate blade guard
(item 31), front handle assembly and motor
adapter (item 47) from gear housing (item 13).
maintenance instructions
Model 1000--FS page 14 of 16
®
JARVIS
6207001::::
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
6.3.1 For 1000--FS models with adjustable han-
dles, remove blade guard and then separate
front handle assembly and motor adapter
from gear housing. Adjustable front handle
assembly does not need to be removed from
hydraulic motor adapter.
6.4 Remove drive coupling (item 44) from splined
shaft (item 50).
6.5 Remove flat head screws (item 4).
6.5.1 Rotate shaft and pin assembly (item 2) so
that the flat end of shaft exposes screws
(item 4).
6.6 Remove the entire bearing and gear assembly
(items 1--3 and 5--10) from gear housing (item
13).
6.6.1 Lightly tap on the front of gear housing
(guard mounting area) with a nylon mallet
to dislodge the shaft, bearing and gear as-
sembly, if necessary.
6.7 Disassemble bearing and gear assembly.
6.7.1 Remove locknut (item 10) from shaft and
pin assembly (item 2). See notes below.
6.7.1.1 Clamp the outside diameter edge of
blade retaining flange (item 41) into
soft jaw vise.
6.7.1.2 Align dowel pins (item 1) with blade re-
taining flange holes and place shaft and
pin assembly (item 2) into blade retain-
ing flange.
6.8 Hold bearing cover (item 5) and lightly tap the
end of shaft and pin assembly (item 2) with ny-
lon mallet to separate ball bearings (items 6 and
9), spacer (item 8) and bevel gear (item 7). Use
an arbor press if necessary.
6.8.1 Separate bevel gear (item 7) from bearing
(item 6) with an arbor press.
6.9 Remove bearing cover (item 5) and woodruff
key (item 3).
6.10 Remove threaded ring (item 18). Jarvis special
tool, part number 8030030, is available for re-
moval and installation of threaded ring. Refer to
Figure 4 below.
Figure 4
Jarvis Special Tool 8030030
Threaded Ring
Removal and
Assembly Wrench
6.11 Remove pinion gear and bearing assembly
(items 7, 14--17) from gear housing (item 13).
Lightly tap end of gear housing with a nylon
mallet to dislodge assembly. See note below.
6.11.1 If necessary, use a punch to drive gear and
bearing assembly out through motor end of
gear housing (item 13). RefertoFigure5
below.
Figure 5
Pinion Gear
Assembly Removal
Gear Housing
Motor End
of Housing
Pinion Gear and
Bearing Assembly
Bevel Gear
End of Housing
7 GEAR HOUSING ASSEMBLY:
7.1 Disassemble pinion gear and bearing assembly.
Use an arbor press to remove bearings if neces-
sary.
7.1.1 Remove bearing (item 17) and spacer (item
16) from the assembly.
7.1.2 Remove retaining ring (item 15) from shaft
of pinion gear (item 7).
7.1.3 Remove bearing (item 14) from shaft of pin-
ion gear (item 7).
maintenance instructions
Model 1000--FS
page 15 of 16
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
®
JARVIS
6207001::::
7.2 Clean and inspect all parts for wear and replace
if necessary.
7.3 Reverse steps and procedures outlined in section
6. See special notes below. Refer to section 5 for
blade installation procedures.
7.3.1 Press ball bearings and bevel gear (items 6,
7 and 9) one at a time onto shaft and pin as-
sembly (item 2). This ensures proper align-
ment of bevel gear with the woodruff key
(item 3).
7.3.2 Fill the cavity of gear housing (item 13) with
Jarvis 1315 White Grease before installing
gear and bearing assemblies.
7.3.3 Make sure retaining ring (item 15) is seated
properly on shaft of pinion gear (item 7) be-
fore installing pinion gear and bearing as-
sembly into gear housing.
7.3.4 Jarvis special tool, part number 8030030, is
available for removal and installation of
threaded ring (item 18). Refer to Figure 4.
8 MOTOR HOUSING AND ADAPTER DISAS-
SEMBLY:
Note: The hydraulic motor will require only occasional
rebuilding. Do not rebuild the hydraulic motor -- send it
back to Jarvis to be rebuilt.
8.1 Remove circular blade (item 40). Follow steps
and procedures outlined in section 4.
8.2 Remove button head screws (item 26) and lock
washers (item 25).
8.3 Remove hex head screws (item 46).
8.4 Separate gear housing (item 13) from motor
adapter (item 47), blade guard (item 31) and
front handle assembly.
8.4.1 For 1000--FS models with adjustable han-
dles, remove blade guard and hex head
screws (item 7, Figure D, page 7). Separate
front handle bracket (item 14, Figure D,
page 7) from motor adapter.
8.5 Remove drive coupling (item 44) from splined
shaft (item 50).
8.6 Slide motor adapter (item 47) off splined shaft
(item 50).
8.7 Remove bearing strip (item 78) and hanger
(item 60).
8.8 Remove o--ring (item 45).
8.9 Loosen set screws (item 51).
8.10 Slide splined shaft (item 50) out of shaft cou-
pling (item 52).
8.11 Remove square key (item 49).
8.12 Remove shaft coupling (item 52).
8.13 Remove hex head screws (item 81).
8.14 Remove motor mounting plate (item 54) and
alignment sleeve (item 53).
8.15 Remove hydraulic motor (item 55).
8.15.1 Pull gently on shaft of hydraulic motor and
slide motor out of motor housing (item 77).
8.16 Remove hydraulic motor adapters (item 57).
8.17 Remove o--rings (items 56 and 59) and back--up
ring (item 58).
8.18 Clean and inspect all parts for wear and replace
if necessary.
9 MOTOR HOUSING AND ADAPTER ASSEM-
BLY:
9.1 Reverse steps and procedures outlined in section
8. See notes below. Refer to section 5 for blade
installation procedures.
9.1.1 Make sure that backup rings (item 58) and
o--rings (item 59) are placed and seated
properly onto hydraulic motor adapters
(item 57). Refer to Figure 6.
9.1.2 Make sure motor end of splined shaft (item
50) aligns and fits properly with square key
(item 49) and shaft coupling (item 52).
9.1.3 Make sure drive coupling (item 44) aligns
and fits properly with splined shaft (item 50)
and splined end of pinion gear (item 7).
Figure 6
Back--up Ring and
O--ring Installation
O--ring
Back--up Ring
Hydraulic Motor
Adapter
Model 1000--FS page 16 of 16
®
JARVIS
6207001::::
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com
PRODUCTS CORPORATION
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL [email protected]
TEL. 860--347--7271 •FAX. 860--347--6978 •WWW.jarvisproducts.com
®
JARVIS
6207001::::
/
