Sumeve Continuous Induction Sealer Automatic Induction Bottle Sealing Machine Bottle Cap Sealer For Cap Diameter 20mm - 80mm 110V 220V (110V) User manual

Type
User manual
LX6000A
Air - cooled continuous electromagnetic induction sealer
(before use: please read this manual carefully)
Operating instruction
1
I. overview:
Aluminum - plastic composite materials through electromagnetic induction heating sealing technology,
is the first at home and abroad
In, the popular non - contact sealing technology. The electromagnetic induction sealing machine made
by this principle has become more and more popular
Medicine; Pesticide; Grease; Non-staple food. Health care products. Drinks; Cosmetics; Chemical and
other industries for plastics,
The necessary equipment for high quality airtight sealing requirements of glass and other non-metal
bottles to upgrade products
The purpose of improving the quality of sealing and the requirement of anti - theft and anti - false.
The company USES international advanced heating technology, key electronic components are
imported, and
Based on years of production experience and exploration and improvement, LX6000 series is
developed and produced
Series of electromagnetic induction sealing machine, in the performance of the stability and efficiency
of the machine have achieved a major breakthrough, by
Gradually become the domestic market more popular high quality cheap induction sealing equipment.
II. Principle:
This machine is based on the principle that metal objects produce large eddy currents under the action
of high frequency electromagnetic field and heat
The electromagnetic induction causes the aluminum foil to melt the adhesive film of the aluminum foil
underlayer and bond with the bottle mouth, so as to achieve continuous speed
Non-contact sealing work.
2
Iii. Features:
All the heating parts of the machine adopt the forced cooling air cooling technology, which greatly
reduces the manufacturing cost
Miniaturization of equipment; The stability of the equipment is enhanced and the cost of use and
maintenance is reduced.
The production efficiency is improved and the equipment price is greatly reduced.
The machine has the function of automatically stopping the conveyor belt when the equipment breaks
down in the working process.
In case the batch of unheated sealing products are mixed out of the factory, which will affect the
reputation of the products.
The machine is designed with intuitive input power voltmeter and induction ammeter to work at
voltage
Make timely adjustment when the current fails to meet the normal working requirements, so as to
guarantee the sealing quality.
The conveying device has the function of electronic stepless adjustment, which can be changed
according to the voltage and current during the sealing process
Make speed adjustment immediately to achieve the best sealing quality and speed ratio.
This machine can make two levels up and down, and can adapt to the sealing of 60-110mm height
range
Work over sealing.
The machine also has the function of protecting and straightening when the seal working current is too
high and the temperature of main components is too high
View the indicating function to extend the service life of the equipment.
3
Iv. Main technical parameters:
1. Input power: 110-220V + / - 10%, 50/60hz
2. Input current: < 10A
1. Output current: static < 2A, dynamic < 10A
2. Working frequency: 75-85khz
3. Output power: 1500W-3600W
4. Enclosure protection class: 1P21
5. Sealing diameter: less than 20mm- less than 80mm(The actual can reach 90 mm)
6. Bottle height: 20-300mm
7. Sealing speed: 0-10/S (electronic stepless adjustment)
Note: sealing speed varies with the size and material of the sealing object: less than 1
The test data of 31mm polyethylene (PE) bottle with a body of less than 38mm is based on about
250P/S.
10. Load bearing capacity of conveying platform: less than or equal to 3Kg
11. Appearance size: 1120mm x 470mm x 590mm
12. Total net weight: 38Kg
4
V. precautions for equipment installation and use:
1. Place the machine on the work table and connect the ground wire (the ground wire should not be
directly connected by three sockets
The ground shall be connected with another safe and reliable grounding wire to ensure the electricity
safety, and then connected to the power supply.
2, the cross-sectional area of the power cord and ground should not be less than 1.5 mm Ζ under the
condition of the power supply voltage is not stable
(when the input voltage is higher than 240V or lower than 200V), a suitable ac automatic voltage
stabilizer should be installed for protection
Seal quality and prevent damage to equipment.
3. The equipment must be made in a dry, clean, dust-free, non-corrosive gas and air circulation
environment
Use, and stay away from various heat sources. Special emphasis: long time in humid, acid and alkali
corrosion serious environment
It will greatly shorten the service life of the equipment
4. This machine is only suitable for sealing operation of containers such as plastic, glass and paper, and
is not suitable for metal guide
Capacitor sealing operation.
5. The induction film must be made of the same material as the sealed container, and the aluminum foil
of the induction film must be thick
The rolled aluminum foil composite film with a degree of 0.015-0.05mm shall not be used in the
vacuum coating process.
Otherwise there will be insufficient sealing strength or sealing phenomenon.
5
Vi. Operation steps:
1. Turn on the 220V power supply, close the power switch, and the power voltmeter displays the
current input voltage, cold But the fan starts up, delay for 3 seconds (that is, after the "dia" of a long
call), the main circuit works, the conveyor starts
Move, press the induction switch to enter the sealing debugging work.
Caution: do not turn on or off the power switch continuously and quickly!! Turn off the power switch
for at least 5 seconds After the clock (such as the ammeter on the operation panel disappear), can
re-open the power supply, otherwise easy to damage the Settings Backup main circuit.
2. Adjust the gap between the bottom of the induction head and the top plane of the sealing object
according to the height and size of the sealing object Width of distance (about 2-5mm) and guide rail
(sealing center should be aligned with induction head center, otherwise To cause partial imprison to
pass through.
3. Preliminarily adjust the feeding speed of sealing according to the size of sealing port. Such as
diameter is Small, its spacing should be small, the transmission speed should slow, conversely, when
the aperture increases, it should increase its spacing or Speed up the conveyance properly.
4. Close the induction switch and put on the aluminum foil induction film (aluminum foil face relative
to the bottle mouth, paper pad)Face to cover. Test sealing can be carried out by placing the sealed
material which has been tightened on the conveyor belt
6 the spacing and conveying speed shall be adjusted at point 2 and 3 when the bottle comes out from
the other end of the conveyor belt After that, unscrew the cap and check the sealing quality until it
meets the sealing quality Continuous automatic sealing work.
5. In order to ensure that the sealing value is in the best working state, the best should be found
through the sealing process test Process parameters and record. After the debugging, in normal
production should be prevented by mistake change, and should be often used by hand
Check whether the sealing surface has been heated. If there is no heat on the surface, stop immediately
Check and find out the reason, so as to avoid mass production of products without induction heating
sealing and products that have been heated by sealing The goods were mixed together.
6. When the working current is greater than 5A, the machine over-current protection function starts
and the transmission stops automatically.At this point, the distance between the sensor head and the
enclosure should be increased to reduce the working current, and then the reset switch should be
pressed Start the induction switch again and adjust it again before sealing.
7. When the temperature of the main circuit of the equipment is too high, the overheating protection
function is started and the equipment stops working automatically When the temperature drops to
normal, the device will start sealing automatically.
6
Vii. Maintenance
1. The machine is an electrome chanical integrated equipment, in order to avoid premature aging,
damage and working ring of the equipment and electrical equipment The environment must be kept
clean and dry. It is forbidden to be used in the environment with high humidity, corrosion and dust.
2. The instrument switch on the operation control panel shall not be flooded or other liquid to avoid
damage or leakage Do not use excessive force during operation to extend service life.
3. An appropriate amount of lubricant (agent) should be added to the transmission part frequently, and
no serious obstructions or abrasions should be allowed Phenomena exist.
4. The induction head and the electrical equipment in the case are provided with high voltage, and the
professional personnel without training shall not play by themselves Open sensor head and cover of
electrical box to avoid electric shock accident.
Viii. Warranty period:
1. The warranty period of this machine is one year. Within the warranty period, if it has been operated
as required by this manual
If the equipment quality problem, the company is responsible for free repair,
replacement of parts and original parts until replacement of the new machine.
2. When purchasing equipment, the company or local dealer shall issue a warranty card for the
equipment and keep it properly Tube, regard later guarantee proof.
Ix. Not liable for warranty:
1. No warranty certificate:
2. Repaired by private demolition machine:
3. Equipment failure, parts and electronic original parts loss caused by failure to operate as
required in this manual The bad:
4. Damage caused by too low or too high power voltage:
5. If the warranty period exceeds:
6. Machine damage caused by human factors:
In case of the above situation, the company provides paid repair services.
7
十、
The packing list
The serial number
The name of the
model
1
Host:
LX-6000A
1
2
The power cord:
0.75MM
1
3
Fuse:
10a
1
4
Hexagonal spanner:
4”6”8”
1
5
Screw driver:
4”
1
6
Operation manual:
1
7
Factory certificate:
1
8
Warranty card:
1
Remarks: the above random parts are required by our company. If other parts
need to be customized, please specify in the order contract
Packing: Date:
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Sumeve Continuous Induction Sealer Automatic Induction Bottle Sealing Machine Bottle Cap Sealer For Cap Diameter 20mm - 80mm 110V 220V (110V) User manual

Type
User manual

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