Toro TITAN ZX5400 Zero-Turn-Radius Riding Mower User manual

TITAN ZX5400 Zero-Turn-Radius Riding Mower
Toro
Brand
Toro
Model
TITAN ZX5400 Zero-Turn-Radius Riding Mower
Category
Lawnmowers
Type
User manual
FormNo.3362-426RevA
TITAN
®
ZX5400Zero-Turn-Radius
RidingMower
ModelNo.74914—SerialNo.290000001andUp
G009968
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
G009950
G010228
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafeOperationPracticesforRide-on(riding)
RotaryLawnmowerMachines...........................3
SafeOperatingPractices.......................................3
ToroRidingMowerSafety....................................5
Model74914........................................................5
SlopeChart..........................................................6
SafetyandInstructionalDecals.............................7
ProductOverview......................................................11
Controls.............................................................12
Operation...................................................................13
ThinkSafetyFirst...............................................13
AddingFuel.......................................................14
CheckingtheEngineOilLevel............................16
OperatingtheParkingBrake...............................16
OperatingtheThrottle.......................................16
OperatingtheChoke..........................................16
OperatingtheIgnitionSwitch.............................17
StartingandStoppingtheEngine........................17
OperatingtheMowerBladeControlSwitch
(PTO)............................................................18
TheSafetyInterlockSystem................................19
DrivingForwardorBackward.............................19
StoppingtheMachine.........................................21
AdjustingtheHeightofCut................................21
AdjustingtheAnti-ScalpRollers.........................22
PositioningtheSeat............................................22
ChangingtheSeatRideSuspension.....................23
AdjustingtheMotionControlLevers..................23
PushingtheMachinebyHand.............................24
ConvertingtoSideDischarge..............................24
UsingtheSideDischarge....................................26
OperatingTips...................................................27
Maintenance...............................................................29
RecommendedMaintenanceSchedule(s)................29
PremaintenanceProcedures....................................30
RaisingtheSeat..................................................30
RemovingtheFloorPan.....................................30
©2009—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Lubrication.............................................................31
GreasingtheBearings.........................................31
EngineMaintenance...............................................31
ServicingtheAirCleaner....................................31
ServicingtheEngineOil.....................................32
ServicingtheSparkPlug.....................................35
CleaningtheCoolingSystem...............................35
FuelSystemMaintenance.......................................36
ReplacingtheFuelFilter.....................................36
ElectricalSystemMaintenance................................36
ServicingtheBattery...........................................36
ServicingtheFuses.............................................38
DriveSystemMaintenance.....................................39
CheckingtheTirePressure.................................39
HydraulicSystemMaintenance...............................39
CheckingtheHydraulicOilLevel........................39
ChangingtheHydraulicSystemFilterand
Oil..................................................................39
MowerDeckMaintenance......................................41
ServicingtheCuttingBlades...............................41
MowerDeckLeveling.........................................44
InspectingtheBelts............................................45
ReplacingtheMowerBelt...................................45
RemovingtheMower.........................................47
InstallingtheMower...........................................48
ReplacingtheGrassDeector.............................48
Cleaning.................................................................49
WashingtheUndersideoftheMower..................49
WasteDisposal...................................................50
Storage.......................................................................51
CleaningandStorage..........................................51
Troubleshooting.........................................................52
Schematics.................................................................54
Safety
SafeOperationPractices
forRide-on(riding)Rotary
LawnmowerMachines
ThismachinemeetsorexceedsEuropeanStandardsin
effectatthetimeofproduction.However,improper
useormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER-“personal
safetyinstruction.”Failuretocomplywiththe
instructionmayresultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheENstandard
EN836:1997.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Training
•Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethelawnmower.Localregulations
canrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpets
arenearby.
•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
•Donotcarrypassengers.
•Alldriversshouldseekandobtainprofessional
andpracticalinstruction.Suchinstructionshould
emphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
3
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
Preparation
•Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
•Warning-Fuelishighlyammable.
–Storefuelincontainersspecicallydesignedfor
thispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refuelling.
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
–Replaceallfueltanksandcontainercapssecurely.
•Replacefaultysilencers.
•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
•Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.
Operation
•Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutchesandshiftintoneutral.
•Donotuseonslopesofmorethan15degrees.
•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:
–donotstoporstartsuddenlywhengoingupor
downhill;
–uselowspeedsonslopesandduringtightturns;
–stayalertforhumpsandhollowsandother
hiddenhazards;
•Usecarewhenpullingloads.
–Useonlyapproveddrawbarhitchpoints.
–Limitloadstothoseyoucansafelycontrol.
–Donotturnsharply.Usecarewhenreversing.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.
•Neveroperatethemachinewithdamagedguardsor
withoutsafetyprotectivedevicesinplace.
•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedcanincreasethehazardofpersonal
injury.
•Beforeleavingtheoperator’sposition:
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Disengagedrivetoattachments,stoptheengine,
anddisconnectthesparkplugwire(s)orremovethe
ignitionkey
–beforeclearingblockagesoruncloggingchute;
–beforechecking,cleaningorworkingonthe
lawnmower;
–afterstrikingaforeignobject.Inspectthe
lawnmowerfordamageandmakerepairsbefore
restartingandoperatingtheequipment;
–ifthemachinestartstovibrateabnormally(check
immediately).
•Disengagedrivetoattachmentswhentransporting
ornotinuse.
•Stoptheengineanddisengagedrivetoattachment
–beforerefuelling;
–beforeremovingthegrasscatcher;
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s
position.
•Reducethethrottlesettingduringenginerun-out
and,iftheengineisprovidedwithashut-offvalve,
turnthefueloffattheconclusionofmowing.
4
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumescanreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandfuelstorageareafreeof
grass,leaves,orexcessivegrease.
•Checkthegrasscatcherfrequentlyforwearor
deterioration.
•Replacewornordamagedpartsforsafety.
•Ifthefueltankhastobedrained,thisshouldbe
doneoutdoors.
•Whenmachineistobeparked,storedorleft
unattended,lowerthecuttingmeans.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatisnotincludedintheCENstandard.
•Engineexhaustcontainscarbonmonoxide,whichis
anodorless,deadlypoisonthatcankillyou.Donot
runengineindoorsorinanenclosedarea.
•Keephands,feet,hairandlooseclothingawayfrom
attachmentdischargearea,undersideofmowerand
anymovingpartswhileengineisrunning.
•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjust,orservice.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyesandclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparks,
andamesawayfrombattery.
•UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
•UseonlyToro-approvedattachments.
SlopeOperation
•Donotmowslopesgreaterthan15degrees.
•Donotmowneardrop-offs,ditches,steepbanks,
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death,
ordrowning.
•Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.
•Donotmakesuddenturnsorrapidspeedchanges.
•Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanks,orwater.
•Reducespeedanduseextremecautiononslopes.
•Removeormarkobstaclessuchasrocks,treelimbs,
etc.frommowingarea.Tallgrasscanhideobstacles.
•Watchforditches,holes,rocksdips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
•Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
•Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheelsmay
causedrivewheelstoslipandcauselossofbraking
andsteering.
•Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagethebladesand
proceedslowlyofftheslope.
•Followthemanufacturer’srecommendationsfor
wheelweightsorcounterweightstoimprovestability.
•Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
Model74914
SoundPressure
Thisunithasamaximumsoundpressurelevelatthe
operator’searof92dBA,basedonmeasurementsof
identicalmachinesperEN11201.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof105
dBA,basedonmeasurementsofidenticalmachinesper
EN6395.
Vibration
ThisunithasanequivalentcontinuousA-weighted
hand/armvibrationlevelof1.9m/s
2
,basedon
measurementsofidenticalmachinesperEN1033.
ThisunithasanequivalentcontinuousA-weighted
wholebodyvibrationlevelof0.9m/s
2
,basedon
measurementsofidenticalmachinesperEN1032.
5
SlopeChart
6
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
115-9625
1.Parking
brake—disengaged
2.Parkingbrake—engaged
117-1158
1.Bypassleverpositionfor
operatingthemachine
2.Bypassleverpositionfor
pushingthemachine
115-9632
1.Powertake-off(PTO),
Bladecontrolswitchon
somemodels
5.Fast
2.Bladecontrolswitch—On6.Continuousvariable
setting
3.Bladecontrolswitch—Off7.Slow
4.Choke
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
93-7009
1.Warning—don’toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
7
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
112-9840
1.ReadtheOperator’s
Manual.
3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Heightofcut
117-1194
1.Engine
115-9644
1.Pressthepedalandlifttheheightofcutlevertounlock
thedeckposition.
2.Heightofcut
3.Pressthepedaltomovethedecktothetransportposition
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
8
109-8965
1.Warning–readtheOperator’sManual.
2.Readtheinstructionsbeforeservicingorperformingmaintenance;applyparkingbrake,removetheignitionkeyanddisconnect
thesparkplugwire.
3.Thrownobjecthazard—keepbystandersasafedistancefromthemachine,pickupdebrisbeforeoperating,keepthedischarge
deectorinplace.
4.Lossoftraction/controlhazard,slopes–lossoftraction/controlonslope,disengagethebladecontrolswitch(PTO),proceed
offtheslopeslowly.
5.Tippinghazard–avoidsuddenandsharpturnswhileonslopes,onlymowacrossslopeslessthan15degrees,keepasafe
distancefromwater,andonlymowupanddownslopeslessthan15degrees.
6.Cutting/dismembermenthazardofhandorfoot,mowerblade–stayawayfrommovingparts.
7.Crushing/dismembermenthazardofbystanders,reversing–DoNotcarrypassengers,lookbehindanddownwhenreversing.
115-9630
1.ReadtheOperator’sManualbeforeperformingany
maintenance.
4.Checkthehydraulicoilevery25hours
2.Checktheengineoilevery8hours5.Checkthecasterwheeltirepressureevery25hours
3.Checkthedrivewheeltirepressureevery25hours
6.Lubricatethecasterwheelevery25hours
9
115-9628
1.Fuel2.Full
3.Half
4.Empty
10
ProductOverview
G010001
1
2
3
4
5
6
7
8
9
10
Figure3
1.Motioncontrollevers4.Fuelgauge7.Anti-scalproller
10.Controlpanel
2.Operatorseat
5.Footrest
8.Deector
3.Parkingbrake6.Frontcasterwheel
9.Footpedaldeckliftand
height-of-cut
G010009
1
2
3
4
5
6
Figure4
1.Gastankcap
3.Washoutport5.Engineguard
2.MowerDeck4.Drivewheel6.Engine
11
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure5).
G009917
1
2
3
4
5
Figure5
1.Throttlecontrol4.Ignitionswitch
2.Choke5.Bladecontrolswitch(PTO)
3.Hourmeter6.Fuses
IgnitionSwitch
Theignitionswitchhasthreepositions:Start,Run
andOff.ThekeywillturntoStartandmovebackto
Runuponrelease.TurningthekeytotheOffposition
willstoptheengine;however,alwaysremovethekey
whenleavingthemachinetopreventtheenginefrom
accidentallystarting(Figure5).
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Movingthrottleleverforwardwillincreaseenginespeed
andmovingthrottlelevertotherearwilldecreaseengine
speed.Movingthethrottleforwardintothedetentis
fullthrottle(Figure5).
Choke
Usethechoketostartacoldengine.Pullthechoke
knobuptoengageit.Pushdownonthechokeknob
todisengageit.
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengagespower
tothemowerblades(Figure5).
HourMeter
Thehourmeterrecordsthenumberofhourstheblades
haveoperated.Itoperateswhenthebladecontrol
switch(PTO)isengaged.Usethesetimesforscheduling
regularmaintenance(Figure5).
FuelGauge
Thefuelwindowlocatedbelowtheoperatorposition
canbeusedtoverifythelevelofgasolineinthetank
(Figure6).
G010016
G010077
1
Figure6
1.Fuelgaugewindow
MotionControlLevers
Themotioncontrolleversarespeedsensitivecontrols
ofindependentwheelmotors.Movingaleverforward
orbackwardturnsthewheelonthesamesideforward
orinreverse;wheelspeedisproportionaltotheamount
theleverismoved.Movethecontrolleversoutward
fromthecentertotheneutrallockpositionandexitthe
machine(Figure3).Alwayspositionthemotioncontrol
leversintotheneutrallockpositionwhenyoustopthe
machineorleaveitunattended.
FootPedalDeckLiftSystem
Thefootpedaldeckliftsystemallowstheoperator
tolowerandraisethedeckfromtheseatedposition.
Theoperatorcanusethefootpedaltoliftthedeck
brieytoavoidobstaclesorlockthedeckinthehighest
height-of-cutortransportposition(Figure3).
12
Height-of-CutLever
Theheight-of-cutleverworkswiththefootpedalto
lockthedeckinaspeciccuttingheight.Onlyadjustthe
heightofcutwhilemachineisnotmoving(Figure3).
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsand
decalsinthesafetysection.Knowingthisinformation
couldhelpyou,yourfamily,petsorbystandersavoid
injury.
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityof
rollover:
•Donotmowneardrop-offsornearwater.
•Donotmowslopesgreaterthan15degrees.
•Reducespeedanduseextremecautionon
slopes.
•Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
•Avoidsuddenturnsorrapidspeedchanges.
•Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdownthe
slopereducestraction.
•Attachmentschangethehandling
characteristicsofthemachine.Useextra
cautionwhenusingattachmentswiththe
machine.
13
Figure7
1.SafeZone-usethemachinehere
2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs
andwater.
3.Water
AddingFuel
Useunleadedregulargasolinesuitableforautomotive
use(85pumpoctaneminimum).Leadedregular
gasolinemaybeusedifunleadedregularisnotavailable.
Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontainingmore
than10%ethanolbecausethefuelsystemcouldbe
damaged.Donotmixoilwithgasoline.
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
•Neverllthefueltankinsideanenclosed
trailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4
to1/2inch(6to13mm)belowthebottomof
thellerneck.Thisemptyspaceinthetank
allowsgasolinetoexpand.
•Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
14
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowtheloss
ofanystaticcharge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,usefuel
stabilizeratalltimes.
Gasoline/Alcoholblends
Gasohol(upto10percentethylalcohol,90percent
unleadedgasolinebyvolume)isapprovedforfueluse
bytheenginemanufacturer.Othergasoline/alcohol
blends,suchasE85,arenotapproved.
Gasoline/Etherblends
MethylTertiaryButylEther(MTBE)andunleaded
gasolineblends(uptoamaximumof15percentMTBE
byvolume)areapprovedforfuelusebytheengine
manufacturer.Othergasoline/etherblendsarenot
approved.
FuelGauge
Usethefuelwindowbelowtheoperatortoverifythe
levelofgasolinebeforellingthetank(Figure8).
G010016
G010077
1
Figure8
1.Fuelgaugewindow
15
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull,thiswill
allowgasolinetoexpand.
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundthefueltankcap.
3.Fillthefueltanktothebottomoftheller
neckFigure9.
G010016
G010475
1
2
4
3
Figure9
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
theEngineOilLevel.
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.
SettingtheParkingBrake
G010078
1
2
Figure10
ReleasingtheParkingBrake
G010079
1
2
Figure11
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweenFastand
Slowpositions(Figure12).
Alwaysusethefastpositionwhenturningonthe
mowerdeckwiththebladecontrolswitch(PTO).
G008946
Figure12
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe
engine.
16
2.Pulluponthechokeknobtoengagethechoke
beforeusingtheignitionswitch(Figure13).
3.Pushdownonthechoketodisengagethechoke
aftertheenginehasstarted(Figure13).
G008959
1
2
Figure13
1.On2.Off
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition
(Figure14).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails
tostartallowa15secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthe
fuelsystemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure14
2.Turntheignitionkeytostoptostoptheengine.
StartingandStoppingthe
Engine
StartingtheEngine
1.Sitdownontheseat(Figure15).
2.Movethemotioncontrolsoutwardtotheneutral
lockposition(Figure15).
3.Settheparkingbrake(Figure15);refertoSetting
theParkingBrake.
4.Movethebladecontrolswitch(PTO)totheOff
position(Figure15).
5.MovethethrottlelevertoChokebeforestarting
acoldengine.
Note:Awarmorhotenginemaynotrequire
choking.
G010080
2
3
4
5
1
Figure15
6.TurntheignitionkeytotheStartposition
(Figure14).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails
tostartallowa15secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
17
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthe
fuelsystemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure16
1.Off3.Start
2.Run
StoppingtheEngine
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileit
isunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
S T
ART
RUN
S T
OP
G010081
2
3
4
5
1
Figure17
OperatingtheMowerBlade
ControlSwitch(PTO)
Thebladecontrolswitch(PTO)startsandstopsthe
mowerbladesandanypoweredattachments.
EngagingtheBladeControlSwitch
(PTO)
Note:Engagingthebladecontrolswitch(PTO)with
thethrottlepositionathalforlesswillcauseexcessive
weartothedrivebelts.
G008945
Figure18
18
DisengagingtheBladeControlSwitch
(PTO)
G009174
Figure19
TheSafetyInterlockSystem
Ifsafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlycausingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
•Theparkingbrakeisengaged.
•Thebladesaredisengaged.
•Themotioncontrolleversareintheneutrallock
position.
Thesafetyinterlocksystemalsoisdesignedtostopthe
enginewhenthecontrolleversareoutoftheneutral
lockpositionwiththeparkingbrakeonorifyourise
fromtheseatwhenthebladesareengaged.
TestingtheSafetyInterlockSystem
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorizedService
Dealerrepairthesafetysystemimmediately.
1.Whilesittingontheseat,engagetheparkingbrake
andmovethebladecontrolswitchtoOn.Try
startingtheengine;theengineshouldnotcrank.
2.Whilesittingontheseat,engagetheparkingbrake
andmovethebladecontrolswitchtoOff.Move
eithermotioncontrollever(forwardorreverse).
Trystartingtheengine;theengineshouldnotcrank.
Repeatwiththeothermotioncontrollever.
3.Whilesittingontheseat,engagetheparkingbrake,
movethebladecontrolswitchtoOff,andlockthe
motioncontrolleversinneutral.Starttheengine.
Whiletheengineisrunning,releasetheparking
brake,engagethebladecontrolswitch,andrise
slightlyfromtheseat;theengineshouldstop.
4.Whilesittingontheseat,engagetheparkingbrake,
movethebladecontrolswitchtoOff,andlockthe
motioncontrolleversinneutral.Starttheengine.
Whiletheengineisrunning,centerthemotion
controlsandmove(forwardorreverse);theengine
shouldstop.
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Place
thethrottlecontrolinthefastpositionforbest
performance.Alwaysoperateinthefullthrottle
positionwhenmowing.
Machinecanspinveryrapidly.Operatormay
losecontrolofmachineandcausepersonal
injuryordamagetomachine.
•Usecautionwhenmakingturns.
•Slowthemachinedownbeforemaking
sharpturns.
19
UsingtheMotionControlLevers
Figure20
1.Motioncontrol
lever-neutrallockposition
3.Forward
2.Center,unlockedposition
4.Backward
DrivingForward
Note:Theenginewillkillifthetractioncontrollevers
aremovedwiththeparkingbrakeengaged.
1.Releasetheparkingbrake;refertoReleasingthe
ParkingBrakeinOperation.
2.Movetheleverstothecenter,unlockedposition.
3.Togoforward,slowlypushthemotioncontrol
leversforward(Figure21).
G008952
Figure21
DrivingBackward
1.Movetheleverstothecenter,unlockedposition.
2.Togobackward,slowlypullthemotioncontrol
leversrearward(Figure22).
G008953
Figure22
20
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56

Toro TITAN ZX5400 Zero-Turn-Radius Riding Mower User manual

TITAN ZX5400 Zero-Turn-Radius Riding Mower
Toro
Brand
Toro
Model
TITAN ZX5400 Zero-Turn-Radius Riding Mower
Category
Lawnmowers
Type
User manual
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents