Pittsburgh Automotive Item 60805 Owner's manual

Page2 For technical questions, please call 1-800-444-3353. Item60805

SAFETY OPERATION MAINTENANCESETUP

Table of Contents

Safety.................................................2

Specifications.....................................6

Setup..................................................7

Operation............................................7

Maintenance.......................................9

PartsListandDiagram......................10

Warranty............................................12

WARNING SYMBOLS AND DEFINITIONS

Thisisthesafetyalertsymbol.Itisusedtoalertyouto

potentialpersonalinjuryhazards.Obeyallsafetymessages

thatfollowthissymboltoavoidpossibleinjuryordeath.

Indicatesahazardoussituationwhich,ifnotavoided,

willresultindeathorseriousinjury.

Indicatesahazardoussituationwhich,ifnotavoided,

couldresultindeathorseriousinjury.

Indicatesahazardoussituationwhich,ifnotavoided,

couldresultinminorormoderateinjury.

Addressespracticesnotrelatedtopersonalinjury.

IMPORTANT SAFETY INFORMATION

General Power Tool Safety Warnings

Read all safety warnings and instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term ″power tool″ in the warnings refers to your mains-operated (corded) power tool.

Work area safety

1. Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust.

Power tools create sparks which

may ignite the dust or fumes.

3. Keep children and bystanders

away while operating a power tool.

Distractions can cause you to lose control.

4. NEVER use this Vacuum Pump to vent

refrigerants into the air. It is illegal and

harmful to the environment to do so.

Page3For technical questions, please call 1-800-444-3353.Item60805

SAFETYOPERATIONMAINTENANCE SETUP

Electrical safety

1. Power tool plugs must match the outlet.

Never modify the plug in any way.

Do not use any adapter plugs

with grounded power tools.

Unmodified plugs and matching outlets

will reduce risk of electric shock.

2. Do not expose power tools to rain or

wet conditions. Water entering a power

tool will increase the risk of electric shock.

3. Do not abuse the cord. Never use the

cord for carrying, pulling or unplugging

the power tool. Keep cord away from

heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase

the risk of electric shock.

4. When operating a power tool outdoors,

use an extension cord

suitable for outdoor use.

Use of a cord suitable for outdoor use

reduces the risk of electric shock.

5. If operating a power tool in a damp

location is unavoidable, use a Ground

Fault Circuit Interrupter (GFCI)

protected supply. Use of a GFCI

reduces the risk of electric shock.

Personal safety

1. Stay alert, watch what you are

doing and use common sense when

operating a power tool. Do not use

a power tool while you are tired or

under the influence of drugs, alcohol

or medication. A moment of inattention

while operating power tools may

result in serious personal injury.

2. Use personal protective equipment.

Always wear eye protection.

Safetyequipment such as dust mask,

non-skid safety shoes, hard hat, or

hearing protection used for appropriate

conditions will reduce personal injuries.

3. Only use safety equipment

that has been approved by an

appropriate standards agency.

Unapproved safety equipment may

not provide adequate protection.

Eye protection must be ANSI-approved

and breathing protection must be

NIOSH-approved for the specific

hazards in the work area.

Power tool use and care

1. Use the correct power tool for your

application. The correct power tool

will do the job better and safer at the

rate for which it was designed.

2. Do not use the power tool if the Switch

does not turn it on and off.

Any power tool that cannot be

controlled with the Switch is

dangerous and must be repaired.

3. Disconnect the plug from the power

source before making any adjustments,

changing accessories, or storing

power tools.Such preventive safety

measures reduce the risk of starting

the power tool accidentally.

4. Store idle power tools out of the

reach of children and do not allow

persons unfamiliar with the power tool

or these instructions to operate the

power tool. Power tools are dangerous

in the hands of untrained users.

Page4 For technical questions, please call 1-800-444-3353. Item60805

SAFETY OPERATION MAINTENANCESETUP

5. Maintain power tools. Check for

misalignment or binding of moving

parts, breakage of parts and any other

condition that may affect the power tool’s

operation. If damaged, have the power

tool repaired before use. Many accidents

are caused by poorly maintained power tools.

6. Use the power tool, accessories and

tool bits etc. in accordance with these

instructions, taking into account the

working conditions and the work to

be performed. Use of the power tool for

operations different from those intended

could result in a hazardous situation.

Service

Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

Vacuum Pump Specific Safety Warnings

1. Avoidoverfilling.Donotserviceair

conditioningsystemsimproperly.

2. WearANSI-approvedsafetygoggles

duringsetupand/oruse.

3. Certificationisrequiredbylawfor

techniciansopeningrefrigerationcircuit.

4. Useindrylocationsonly.

5. Donotcoverthisunit.ThisVacuum

Pumpgetsveryhotwheninuse.Do

notusenearcombustiblesandallowthe

unittocooldowncompletelyafterusing,

and/orbeforemovingorstorage.

6. Maintainlabelsandnameplatesonthetool.

Thesecarryimportantsafetyinformation.

Ifunreadableormissing,contact

HarborFreightToolsforareplacement.

7. Donotleavethetoolunattendedwhen

itispluggedintoanelectricaloutlet.

Turnoffthetool,andunplugitfrom

itselectricaloutletbeforeleaving.

8. Thisproductisnotatoy.

Keepitoutofreachofchildren.

9. WARNING:Thebrasscomponentsofthis

productcontainlead,achemicalknownto

theStateofCaliforniatocausebirthdefects

(orotherreproductiveharm).

(CaliforniaHealth&SafetyCode

§25249.5,et seq.)

10.WARNING:Handlingthecordonthisproduct

willexposeyoutolead,achemicalknown

totheStateofCaliforniatocausecancer,

andbirthdefectsorotherreproductiveharm.

Washhandsafterhandling.

(CaliforniaHealth&SafetyCode

§25249.5,et seq.)

11.Peoplewithpacemakersshould

consulttheirphysician(s)beforeuse.

Electromagneticfieldsincloseproximityto

heartpacemakercouldcausepacemaker

interferenceorpacemakerfailure.

Inaddition,peoplewithpacemakersshould:

•Avoidoperatingalone.

•Properlymaintainandinspecttoavoid

electricalshock.

•Properlygroundpowercord.

GroundFaultCircuitInterrupter(GFCI)

shouldalsobeimplemented–itprevents

sustainedelectricalshock.

12.Thewarnings,precautions,andinstructions

discussedinthisinstructionmanualcannot

coverallpossibleconditionsandsituations

thatmayoccur.Itmustbeunderstoodbythe

operatorthatcommonsenseandcautionare

factorswhichcannotbebuiltintothisproduct,

butmustbesuppliedbytheoperator.

SAVE THESE INSTRUCTIONS.

Page5For technical questions, please call 1-800-444-3353.Item60805

SAFETYOPERATIONMAINTENANCE SETUP

Grounding

TO PREVENT ELECTRIC SHOCK AND DEATH

FROM INCORRECT GROUNDING WIRE CONNECTION:

Check with a qualified electrician if you are in doubt as to whether the outlet is

properly grounded. Do not modify the power cord plug provided with the tool.

Never remove the grounding prong from the plug. Do not use the tool if the power cord or

plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will

not fit the outlet, have a proper outlet installed by a qualified electrician.

Grounded Tools: Tools with Three Prong Plugs

3-Prong Plug and Outlet

1. Toolsmarkedwith“GroundingRequired”

haveathreewirecordandthreeprong

groundingplug.Theplugmustbeconnected

toaproperlygroundedoutlet.Ifthetool

shouldelectricallymalfunctionorbreak

down,groundingprovidesalowresistance

pathtocarryelectricityawayfromtheuser,

reducingtheriskofelectricshock.

2. Thegroundingprongintheplugis

connectedthroughthegreenwireinside

thecordtothegroundingsysteminthetool.

Thegreenwireinthecordmustbe

theonlywireconnectedtothetool’s

groundingsystemandmustneverbe

attachedtoanelectrically“live”terminal.

3. Thetoolmustbepluggedintoanappropriate

outlet,properlyinstalledandgroundedin

accordancewithallcodesandordinances.

Theplugandoutletshouldlooklikethosein

theprecedingillustration.

(See 3-Prong Plug and Outlet.)

Extension Cords

1. Groundedtoolsrequirea

threewireextensioncord.

Double Insulatedtoolscanuseeither

atwoorthreewireextensioncord.

2. Asthedistancefromthesupplyoutlet

increases,youmustuseaheaviergauge

extensioncord.Usingextensioncordswith

inadequatelysizedwirecausesaserious

dropinvoltage,resultinginlossofpower

andpossibletooldamage.(See Table A.)

3. Thesmallerthegaugenumberofthewire,

thegreaterthecapacityofthecord.For

example,a14gaugecordcancarryahigher

currentthana16gaugecord.(See Table A.)

4. Whenusingmorethanoneextensioncord

tomakeupthetotallength,makesure

eachcordcontainsatleasttheminimum

wiresizerequired.(See Table A.)

5. Ifyouareusingoneextensioncordformore

thanonetool,addthenameplate amperes

andusethesumtodeterminetherequired

minimumcordsize.(See Table A.)

6. Ifyouareusinganextensioncord

outdoors,makesureitismarkedwiththe

suffix“W-A”(“W”inCanada)toindicate

itisacceptableforoutdooruse.

Page6 For technical questions, please call 1-800-444-3353. Item60805

SAFETY OPERATION MAINTENANCESETUP

7. Makesuretheextensioncordisproperly

wiredandingoodelectricalcondition.

Alwaysreplaceadamagedextension

cordorhaveitrepairedbyaqualified

electricianbeforeusingit.

8. Protecttheextensioncordsfrom

sharpobjects,excessiveheat,

anddamporwetareas.

Table A: Recommended Minimum

Wire Gauge for Extension Cords*

(120/240 Volt)

NAMEPLATE

AMPERES

(at full load)

EXTENSION CORD

LENGTH

25´

50´

75´

100´

150´

0–2.0 18 18 18 18 16

2.1–3.4 18 18 18 16 14

3.5–5.0 18 18 16 14 12

5.1–7.0 18 16 14 12 12

7.1–12.0 18 14 12 10 -

12.1–16.0 14 12 10 - -

16.1–20.0 12 10 - - -

* Based on limiting the line voltage drop to

five volts at 150% of the rated amperes.

Symbology

DoubleInsulated

CanadianStandardsAssociation

UnderwritersLaboratories,Inc.

Volts

AlternatingCurrent

Amperes

xxxx/min.

NoLoadRevolutions

perMinute(RPM)

WARNINGmarkingconcerning

RiskofEyeInjury.

WearANSI-approvedsafety

goggleswithsideshields.

Readthemanualbefore

set-upand/oruse.

WARNINGmarkingconcerning

RiskofFire.

Donotcoverventilationducts.

Keepflammableobjectsaway.

WARNINGmarkingconcerning

RiskofElectricShock.

Properlyconnectpower

cordtoappropriateoutlet.

Specifications

ElectricalRating 120V~/60Hz/4.7A

AirDisplacement 3CFM

Fittings R134AandR12/R22

UltimateVacuum 22.5micron(3Pascal)

OilCapacity 6.8Ounces(200ml)

Page7For technical questions, please call 1-800-444-3353.Item60805

SAFETYOPERATIONMAINTENANCE SETUP

Setup - Before Use:

Read the ENTIRE IMPORTANT SAFETY INFORMATION section

at the beginning of this manual including all text under

subheadings therein before set up or use of this product.

Functions

Inlet

Fittings

Switch

(hidden from

this angle)

Oil Fill

Plug

Oil Drain

Plug

Oil Sight

Glass

Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section

at the beginning of this manual including all text under

subheadings therein before set up or use of this product.

Tool Set Up

1. BeforeoperatingtheVacuumPump,

checktheoillevelbyplacingthe

VacuumPumponaflat,levelsurface.

ObservetheOilSightGlass.Theoilshould

beatthefilllineontheOilSightGlass.

2. Ifoilisneeded,unscrewtheOilFillPlugand

addoilthroughtheholeunderthefitting.

Usealowviscosityvacuumpumpoil

(i.e.,HFV-46).

3. Inspectthesealing“O”Ringeachtimethe

OilFillPlugisremoved.Lookforpossible

tears,cracks,ordamage.Replaceifneeded.

4. ReplacetheOilFillPlugand

tightensecurelytopreventoilfrom

escapingunderpressureduringuse.

OPERATION

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SAFETY OPERATION MAINTENANCESETUP

Workpiece and Work Area Set Up

1. Designateaworkareathatisclean

andwell-lit.Theworkareamustnot

allowaccessbychildrenorpetsto

preventdistractionandinjury.

2. Vehicleexhaustfumesandaccumulated

refrigerantgascankillyou.Donotoperate

vehicle’sengineorserviceairconditioner

inenclosedorpoorlyventilatedarea.

3. Routethepowercordalongasaferoute

toreachtheworkareawithoutcreatinga

trippinghazardorexposingthepowercord

topossibledamage.Thepowercordmust

reachtheworkareawithenoughextralength

toallowfreemovementwhileworking.

4. Setthevehicle’sparkingbrake,

blockthetires,andsetthevehicle’s

transmissiontoneutralorpark.

General Operating Instructions

TO PREVENT SERIOUS INJURY AND DEATH FROM EXPLOSION:

Service of air conditioning systems must be done only by trained

and experienced technician to avoid overfilling.

Technicians opening refrigeration circuit in automotive air conditioning systems MUST be

certified in refrigerant recovery and recycling procedures in compliance with section 609 of

Clean Air Act Amendments of 1990. For additional information regarding ozone depletion

and air conditioning service regulations, visit EPA’s website: www.epa.gov/ozone

1. BeforeoperatingtheVacuumPump,

checktheoillevelasexplainedunder

Tool Set Uponpage7.

2. UseonlyoneInletFittingatatime.Keep

theotherFittingcappedwhilenotinuse.

3. Turnthevehicle/appliance

andACsystemOFF.

4. Asappropriate,attachtheR-12,

R-22,orR-134AmanifoldtotheAC

drainportofthevehicle/appliance.

Thisisa“quickrelease”fitting.Thedrain

portisgenerallythelowerofthetwomanifold

portsandwillbelocateddownstreamfrom

thecompressorinthevehicle/appliance.

Refertothevehicle/applianceowner’s

manualforvehicle-specificinformation.

5. AttachanACrefrigerantrecovery

systemanddraintherefrigerant.

6. Afterreaching26to28in/hgvacuum,

stopanddisconnecttherecoverysystem.

7. AttachthisVacuumPumpandrun

for10minutestofurtherraisethe

vacuumlevelinsidetheACsystem.

8. TurntheSwitchON.

9. Thevacuumwillbuildforapproximately

2minutesbeforereachingfullpower.

AllowthePumptooperateforapproximately

10minutestothoroughlyremoveall

moistureandgasfromthesystem.

10.TheGauge(notincluded)shouldshow

negativepressureandmaintainthatreading

for10minutes.If,duringthattimethe

pressurereadingrisesbacktoward“0”,

theremaybealeakinthesystem.

11.CloseallvalvesontheManifold

(soldseparately),andturntheSwitchOFF

beforedisconnectingthehose

fromthevacuumfitting.

12.Topreventaccidents,unplug

thePowerCordafteruse.

13.AllowtheVacuumPumptocompletely

coolbeforewipingdownandstoring

indoorsoutofchildren’sreach.

NOTE:Theprocessisthesameforbothvehicleandotherrefrigerationsystems.

Page9For technical questions, please call 1-800-444-3353.Item60805

SAFETYOPERATIONMAINTENANCE SETUP

Maintenance and Servicing

Procedures not specifically explained in this manual must

be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:

Turn the Power Switch of the tool off and unplug the tool from its electrical outlet

before performing any inspection, maintenance, or cleaning procedures.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:

Do not use damaged equipment. If abnormal noise or vibration

occurs, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

1. BEFORE EACH USE,inspectthegeneral

conditionofthetool.Checkfor:

• loosehardware,

• misalignmentorbindingofmovingparts,

• crackedorbrokenparts,

• damagedelectricalwiring,and

• anyotherconditionthatmay

affectitssafeoperation.

2. AFTER USE,wipeexternalsurfaces

ofthetoolwithcleancloth.

3. WARNING! If the supply cord

of this power tool is damaged,

it must be replaced only by a

qualified service technician.

Troubleshooting

Problem Possible Causes Likely Solutions

Toolwillnotstart. 1. Cordnotconnected.

2. Nopoweratoutlet.



3. Internaldamage

orwear.

(Carbonbrushesor

switch,forexample.)

1. Checkthatcordispluggedin.

2. Checkpoweratoutlet.Ifoutletisunpowered,

turnofftoolandcheckcircuitbreaker.

Ifbreakeristripped,makesurecircuitisright

capacityfortoolandcircuithasnootherloads.

3. Havetechnicianservicetool.

Tooloperates

slowlyor

overheats.

Extensioncordtoolong

orwiresizetoosmall.

Eliminateuseofextensioncord.

Ifanextensioncordisneeded,useshorter/

heaviergaugecord.SeeExtension Cords

inGroundingsectiononpage5.

Excessivenoise

orrattling.

Internaldamageorwear.

(Carbonbrushesor

bearings,forexample.)

Havetechnicianservicetool.

Follow all safety precautions whenever diagnosing or servicing the tool.

Disconnect power supply before service.

Page10 For technical questions, please call 1-800-444-3353. Item60805

SAFETY OPERATION MAINTENANCESETUP

Part Description

1 FanCover

2 LongScrew

3 Screw

4 Fan

5 MotorCover

6 CentrifugalSwitch

7 Screw

8 Rotor

9 PowerCord

10 Bearing

11 Washer

12 Grommet

13 Switch

14 Stator

15 HandleCover

16 SwitchEnclosure

17 Capacitor

18 MotorHousing

Part Description

19 Handle

20 Nut

21 OilFillPlug

22 O-ring

23 InletFitting

24 Plate

25 FrontPumpCover

26 Screw

27 OilSeal

28 FrontRotaryVane

29 Spring

30 FrontPumpRotor

31 FrontPumpBody

32 MiddleFence

33 BackRotaryVane

34 BackPumpRotor

35 BackPumpBody

36 BackPumpCover

Part Description

37 Screw

38 CapBoard

39 O-ring

40 OilSeparator

41 O-ring

42 OilTank

43 OilWindow

44 OilDrainPlug

45 DrainPlugSeal

46 Screw

47 Bolt

48 RubberFoot

49 Nut

50 Washer

51 Screw

52 DampeningPad

53 Screw

Parts List and Diagram

PLEASE READ THE FOLLOWING CAREFULLY

THEMANUFACTURERAND/ORDISTRIBUTORHASPROVIDEDTHEPARTSLISTAND

ASSEMBLYDIAGRAMINTHISMANUALASAREFERENCETOOLONLY.NEITHERTHE

MANUFACTURERORDISTRIBUTORMAKESANYREPRESENTATIONORWARRANTY

OFANYKINDTOTHEBUYERTHATHEORSHEISQUALIFIEDTOMAKEANYREPAIRS

TOTHEPRODUCT,ORTHATHEORSHEISQUALIFIEDTOREPLACEANYPARTSOF

THEPRODUCT.INFACT,THEMANUFACTURERAND/ORDISTRIBUTOREXPRESSLY

STATESTHATALLREPAIRSANDPARTSREPLACEMENTSSHOULDBEUNDERTAKEN

BYCERTIFIEDANDLICENSEDTECHNICIANS,ANDNOTBYTHEBUYER.THE

BUYERASSUMESALLRISKANDLIABILITYARISINGOUTOFHISORHERREPAIRS

TOTHEORIGINALPRODUCTORREPLACEMENTPARTSTHERETO,ORARISING

OUTOFHISORHERINSTALLATIONOFREPLACEMENTPARTSTHERETO.

Parts List

Record Product’s Serial Number Here:

Note:Ifproducthasnoserialnumber,recordmonthandyearofpurchaseinstead.

Note:Somepartsarelistedandshownforillustrationpurposesonly,

andarenotavailableindividuallyasreplacementparts.

Page11For technical questions, please call 1-800-444-3353.Item60805

SAFETYOPERATIONMAINTENANCE SETUP

Assembly Diagram

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

Limited 90 Day Warranty

HarborFreightToolsCo.makeseveryefforttoassurethatitsproductsmeethighquality

anddurabilitystandards,andwarrantstotheoriginalpurchaserthatthisproductisfreefrom

defectsinmaterialsandworkmanshipfortheperiodof90daysfromthedateofpurchase.This

warrantydoesnotapplytodamageduedirectlyorindirectly,tomisuse,abuse,negligenceor

accidents,repairsoralterationsoutsideourfacilities,criminalactivity,improperinstallation,

normalwearandtear,ortolackofmaintenance.Weshallinnoeventbeliablefordeath,

injuriestopersonsorproperty,orforincidental,contingent,specialorconsequentialdamages

arisingfromtheuseofourproduct.Somestatesdonotallowtheexclusionorlimitationof

incidentalorconsequentialdamages,sotheabovelimitationofexclusionmaynotapplyto

you.THISWARRANTYISEXPRESSLYINLIEUOFALLOTHERWARRANTIES,EXPRESS

ORIMPLIED,INCLUDINGTHEWARRANTIESOFMERCHANTABILITYANDFITNESS.

Totakeadvantageofthiswarranty,theproductorpartmustbereturnedtouswith

transportationchargesprepaid.Proofofpurchasedateandanexplanationofthecomplaint

mustaccompanythemerchandise.Ifourinspectionverifiesthedefect,wewilleitherrepairor

replacetheproductatourelectionorwemayelecttorefundthepurchasepriceifwecannot

readilyandquicklyprovideyouwithareplacement.Wewillreturnrepairedproductsatour

expense,butifwedeterminethereisnodefect,orthatthedefectresultedfromcausesnot

withinthescopeofourwarranty,thenyoumustbearthecostofreturningtheproduct.

Thiswarrantygivesyouspecificlegalrightsandyoumayalso

haveotherrightswhichvaryfromstatetostate.

Pittsburgh Automotive Item 60805, 60805 Owner's manual

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