Chicago Electric 60495 Owner's manual

60495
Chicago Electric
Brand
Chicago Electric
Model
60495
Category
Power tools
Type
Owner's manual

This manual is also suitable for

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ITEM 60495
1/2" VARIABLE
SPEED REVERSIBLE
HAMMER
DRILL
REV 14f
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2012 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Page 2 For technical questions, please call 1-888-866-5797. Item 60495
SAFETY OPERATION MAINTENANCESETUP
Table of Contents
Safety ......................................................... 2
Specifications ............................................. 8
Setup .......................................................... 9
Operation ................................................... 10
Maintenance .............................................. 12
Parts List and Diagram .............................. 14
Warranty .................................................... 16
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INFORMATION
General Power Tool Safety Warnings
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term ″power tool″ in the warnings refers to your mains-operated (corded) power tool.
Work area safety
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders
away while operating a power tool.
Distractions can cause you to lose control.
Page 3For technical questions, please call 1-888-866-5797.Item 60495
SAFETYOPERATIONMAINTENANCE SETUP
Electrical safety
1. Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with grounded
power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
2. Avoid body contact with grounded surfaces
such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded.
3. Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a Ground Fault Circuit
Interrupter (GFCI) protected supply.
Use of a GFCI reduces the risk of electric shock.
Personal safety
1. Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power
tool while you are tired or under the
influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
2. Use personal protective equipment.
Always wear eye protection. Safety equipment
such as dust mask, non-skid safety shoes,
hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
3. Prevent unintentional starting.
Ensure the Trigger is in the off-position before
connecting to power source, picking up or
carrying the tool.
Carrying power tools with your finger on
the Trigger or energizing power tools that
have the Trigger on invites accidents.
4. Remove any adjusting key or wrench
before turning the power tool on.
A wrench or a key left attached to a rotating part
of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
these devices can reduce dust-related hazards.
8. Only use safety equipment that has been
approved by an appropriate standards agency.
Unapproved safety equipment may not provide
adequate protection. Eye protection must be
ANSI-approved and breathing protection
must be NIOSH-approved for the
specific hazards in the work area.
Page 4 For technical questions, please call 1-888-866-5797. Item 60495
SAFETY OPERATION MAINTENANCESETUP
Power tool use and care
1. Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
2. Do not use the power tool if the Trigger
does not turn it on and off.
Any power tool that cannot be controlled with the
Trigger is dangerous and must be repaired.
3. Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the
risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Service
Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
Impact Drill, Percussion and Rotary Hammer Safety Warnings
1. Wear ear protectors.
Exposure to noise can cause hearing loss.
2. Use auxiliary handles supplied with the tool.
Loss of control can cause personal injury.
3. Hold power tools by insulated gripping surfaces
when performing an operation where the cutting
tool may contact hidden wiring or its own cord.
Contact with a ″live″ wire will make exposed metal
parts of the tool ″live″ and shock the operator.
4. Let bit cool before touching, changing
or adjusting it. Bits heat up dramatically
while in use, and can burn you.
5. If the drill bit jams, release the Trigger immediately;
drill torque can cause injury or break bit.
6. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
7. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
8. Do not lay the tool down until it has come to
a complete stop. Moving parts can grab the
surface and pull the tool out of your control.
9. When using a handheld power tool,
maintain a firm grip on the tool with both
hands to resist starting torque.
10. Do not leave the tool unattended when it is plugged
into an electrical outlet. Turn off the tool, and
unplug it from its electrical outlet before leaving.
11. This product is not a toy.
Keep it out of reach of children.
Page 5For technical questions, please call 1-888-866-5797.Item 60495
SAFETYOPERATIONMAINTENANCE SETUP
12. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
In addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with Trigger locked on.
• Properly maintain and inspect to avoid
electrical shock.
• Properly ground power cord. Ground Fault Circuit
Interrupter (GFCI) should also be implemented
– it prevents sustained electrical shock.
13. WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities, contains chemicals known to the State
of California to cause cancer and birth defects or
other reproductive harm. Some examples of these
chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or other
masonry products
• Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)
14. WARNING: The cord of this product contains
lead, a chemical known to the State of California
to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.
(California Health & Safety Code § 25249.5, et seq.)
15. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions and situations that may occur.
It must be understood by the operator that
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.
Vibration Safety
This tool vibrates during use.
Repeated or long-term exposure to vibration may
cause temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for
an extended period should first be examined
by a doctor and then have regular medical
check-ups to ensure medical problems are not
being caused or worsened from use. Pregnant
women or people who have impaired blood
circulation to the hand, past hand injuries,
nervous system disorders, diabetes, or
Raynaud’s Disease should not use this tool.
If you feel any symptoms related to vibration (such
as tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the
vibration effects on the user.
4. Use tools with the lowest vibration
when there is a choice.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping
safe control of it). Let the tool do the work.
7. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
SAVE THESE INSTRUCTIONS.
Page 6 For technical questions, please call 1-888-866-5797. Item 60495
SAFETY OPERATION MAINTENANCESETUP
Grounding
TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING
WIRE CONNECTION:
Check with a qualified electrician if you are in doubt as to whether the outlet is properly
grounded. Do not modify the power cord plug provided with the tool. Never remove the
grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have
it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by
a qualified electrician.
Grounded Tools: Tools with Three Prong Plugs
3-Prong Plug and Outlet
1. Tools marked with “Grounding Required” have
a three wire cord and three prong grounding
plug. The plug must be connected to a properly
grounded outlet. If the tool should electrically
malfunction or break down, grounding provides
a low resistance path to carry electricity away
from the user, reducing the risk of electric
shock. (See 3-Prong Plug and Outlet.)
2. The grounding prong in the plug is connected
through the green wire inside the cord to the
grounding system in the tool. The green wire
in the cord must be the only wire connected
to the tool’s grounding system and must
never be attached to an electrically “live”
terminal. (See 3-Prong Plug and Outlet.)
3. The tool must be plugged into an appropriate outlet,
properly installed and grounded in accordance
with all codes and ordinances. The plug and outlet
should look like those in the preceding illustration.
(See 3-Prong Plug and Outlet.)
Double Insulated Tools: Tools with Two Prong Plugs
Outlets for 2-Prong Plug
1. Tools marked “Double Insulated” do not
require grounding. They have a special
double insulation system which satisfies
OSHA requirements and complies with
the applicable standards of Underwriters
Laboratories, Inc., the Canadian Standard
Association, and the National Electrical Code.
2. Double insulated tools may be used in either of the
120 volt outlets shown in the preceding illustration.
(See Outlets for 2-Prong Plug.)
Page 7For technical questions, please call 1-888-866-5797.Item 60495
SAFETYOPERATIONMAINTENANCE SETUP
Extension Cords
1. Grounded tools require a three wire extension cord.
Double Insulated tools can use either
a two or three wire extension cord.
2. As the distance from the supply outlet increases,
you must use a heavier gauge extension cord.
Using extension cords with inadequately sized wire
causes a serious drop in voltage, resulting in loss of
power and possible tool damage. (See Table A.)
3. The smaller the gauge number of the wire, the
greater the capacity of the cord. For example,
a 14 gauge cord can carry a higher current
than a 16 gauge cord. (See Table A.)
4. When using more than one extension cord
to make up the total length, make sure
each cord contains at least the minimum
wire size required. (See Table A.)
5. If you are using one extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum cord size. (See Table A.)
6. If you are using an extension cord outdoors, make
sure it is marked with the suffix “W-A” (“W” in
Canada) to indicate it is acceptable for outdoor use.
7. Make sure the extension cord is properly wired
and in good electrical condition. Always replace
a damaged extension cord or have it repaired
by a qualified electrician before using it.
8. Protect the extension cords from sharp objects,
excessive heat, and damp or wet areas.
TABLE A: RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS* (120/240 VOLT)
NAMEPLATE
AMPERES
(at full load)
EXTENSION CORD
LENGTH
25´ 50´ 75´ 100´ 150´
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
* Based on limiting the line voltage drop to five volts at
150% of the rated amperes.
Symbology
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
V
Volts
~
Alternating Current
A
Amperes
n
0
xxxx/min.
No Load Revolutions per Minute (RPM)
WARNING marking concerning Risk
of Eye Injury. Wear ANSI-approved
safety goggles with side shields.
Read the manual before
set-up and/or use.
WARNING marking
concerning Risk of Fire.
Do not cover ventilation ducts.
Keep flammable objects away.
WARNING marking concerning
Risk of Electric Shock.
Properly connect power cord
to appropriate outlet.
Page 8 For technical questions, please call 1-888-866-5797. Item 60495
SAFETY OPERATION MAINTENANCESETUP
Specifications
Electrical Rating 120VAC / 60Hz / 7.5A
No Load Speed 0-2800 RPM
Drilling Capacity
1/2″ in Steel
1/2″ in Concrete
1″ in Wood
(Hammer Drill and Drill mode)
Chuck Size
1/16″ to 1/2″
Three Jaw Key Type
4006176
Page 9For technical questions, please call 1-888-866-5797.Item 60495
SAFETYOPERATIONMAINTENANCE SETUP
Setup - Before Use:
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Functions
Chuck
Trigger
Direction
Switch
Trigger
Lock
Button
Mode
Selector
Side
Handle
Depth Gauge
Power Cord
Key Holder
Page 10 For technical questions, please call 1-888-866-5797. Item 60495
SAFETY OPERATION MAINTENANCESETUP
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Tool Set Up
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Make sure that the Trigger is in the off-position and unplug the tool from its
electrical outlet before performing any procedure in this section.
Drill Bit Installation
CAUTION! Wear heavy-duty work gloves to provide
protection when inserting and removing drill bits.
Drill bits become very hot during use.
Do not remove drill bits until the bit has cooled.
1. Loosen the Chuck with the Chuck Key until the jaws
of the drill are opened enough to fit the drill bit.
2. Place the desired drill bit into the
drill between the Chuck Jaws.
3. Hand tighten the Chuck until the bit is held securely
in place, centered between the Chuck Jaws.
4. Insert the tip of the Chuck Key into a hole on the
side of the Chuck so that the teeth on the Key
engage the gear on the Chuck. Use the Key to
tighten the Chuck securely and remove the Key.
NOTICE: Use sharp bits. Dull, bent, or damaged
bits will cause stress on the drill and/or break.
Side Handle Setup
1. Loosen the grip on the Side Handle and
slide Side Handle clamp over and behind
the Chuck until it is set against housing.
2. Rotate the Side Handle until it is in
desired orientation. If you are right-
handed, position the Side Handle so it
extends from the left of the housing.
3. Rotate Side Handle clockwise to secure the clamp.
4. To install the Depth Gauge:
a. Loosen the Side Handle.
b. Slide the Depth Gauge into the gauge hole.
c. Set Depth Gauge to required depth.
d. Retighten grip to fasten Depth Gauge into place.
Workpiece and Work Area Set Up
1. Designate a work area that is clean and well-lit.
The work area must not allow access by children
or pets to prevent distraction and injury.
2. Route the power cord along a safe route to reach
the work area without creating a tripping hazard or
exposing the power cord to possible damage. The
power cord must reach the work area with enough
extra length to allow free movement while working.
3. Secure loose workpieces using a vise or clamps
(not included) to prevent movement while working.
4. There must not be objects, such as utility lines,
nearby that will present a hazard while working.
Page 11For technical questions, please call 1-888-866-5797.Item 60495
SAFETYOPERATIONMAINTENANCE SETUP
General Operating Instructions
1. Make sure that the Trigger is in the
off-position, then plug in the tool.
2. Set Direction Switch to desired position.
• For clockwise (forward) rotation,
push it from right side.
• To for counterclockwise (reverse)
rotation, push it from left side.
NOTICE: Do not change rotation direction
while the Chuck is rotating.
3. Press Trigger to activate.
4. For continuous drilling, press Trigger, then Trigger
lock button on side of handle, and release Trigger.
To release lock, briefly depress Trigger.
CAUTION! Use this continuous drill function ONLY
when drilling soft materials.
Do not drill or hammer drill hard materials such as
steel or concrete with Lock Button pressed (ON).
If drill bit catches on material, the high torque will
cause the tool to twist around without stopping.
WARNING! Use both hands during use.
5. Use the Depth Gauge for controlled depth drilling.
Gauge markings are general guides,
not precise values.
6. Insert bit and tighten Chuck. Loosen Side Handle,
place tip of bit against solid surface and extend
Depth Gauge until it is against same surface.
Determine required hole depth and retract
Gauge accordingly. Tighten Side Handle.
7. To switch between plain drilling and
hammering mode
(drilling with an oscillating hammer motion),
slide the Mode Selector to left or right.
The “drill” symbol indicates plain drilling while
the “hammer” symbol indicates hammer drilling.
8. To prevent accidents, turn off the tool and
unplug it after use. Clean, then store the
tool indoors out of children’s reach.
Metal Drilling Tips
1. Use high speed steel, carbide or
specialty bits for metal drilling.
2. Secure workpiece to keep it from moving
during the drilling operation.
3. Use a center punch (not included) to
create a dimple for the bit to start.
4. Start by drilling slowly to keep bit from wandering/
skating away from your starting point.
5. As hole is established, increase speed.
Do not use so much pressure that bit heats up.
This can damage bit and create irregular hole.
For hard metal, use cutting oil to keep bit cool.
6. When drilling large holes in metal,
start by drilling a smaller pilot hole,
then using a larger bit for the final size hole.
Wood Drilling Tips
1. Use high speed bits or bits specially
designed for wood drilling, such as
brad point, spade bits, forstner bits, etc.
2. Secure work piece to keep it from moving
during the drilling operation.
3. Start by drilling slowly to keep bit from
wandering away from starting point.
Increase speed as hole is established.
4. To prevent or reduce “break out” when bit
penetrates work piece, clamp a piece of
scrap material to back of work piece.
5. Do not lock Trigger in the ON position,
as the bit can easily jam in wood and
motor must be stopped quickly.
Concrete Drilling Tips
1. Do not apply excessive force, allow
the tool to do the work.
2. Do not add water to the drill hole.
3. Clean the bit flutes regularly while drilling.
4. Back the bit out of the hole often during drilling,
especially when drilling deep holes.
5. Use the shortest bit practical.
6. When drilling deep holes, work in stages,
use a short bit for the beginning of the hole,
then change to a longer bit.
Page 12 For technical questions, please call 1-888-866-5797. Item 60495
SAFETY OPERATION MAINTENANCESETUP
Maintenance and Servicing
Procedures not specifically explained in this manual must
be performed only by a qualified technician.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Make sure that the Trigger is in the off-position and unplug the tool from its
electrical outlet before performing any procedure in this section.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.
Cleaning, Maintenance, and Lubrication
1. BEFORE EACH USE, inspect the general
condition of the tool. Check for:
• loose hardware,
• misalignment or binding of moving parts,
• damaged cord/electrical wiring,
• cracked or broken parts, and
• any other condition that may
affect its safe operation.
2. AFTER USE, wipe external surfaces
of the tool with clean cloth.
3. WARNING! If the supply cord of this
power tool is damaged, it must be replaced
only by a qualified service technician.
Page 13For technical questions, please call 1-888-866-5797.Item 60495
SAFETYOPERATIONMAINTENANCE SETUP
Troubleshooting
Problem Possible Causes Likely Solutions
Tool will not start. 1. Cord not connected.
2. No power at outlet.
3. Internal damage or wear. (Carbon
brushes or Trigger, for example.)
1. Check that cord is plugged in.
2. Check power at outlet. If outlet is unpowered, turn off tool
and check circuit breaker. If breaker is tripped, make sure
circuit is right capacity for tool and circuit has no other loads.
3. Have technician service tool.
Tool operates slowly. 1. Forcing tool to work too fast.
2. Extension cord too long or cord
diameter too small.
1. Allow tool to work at its own rate.
2. Eliminate use of extension cord.
If an extension cord is needed, use one with
the proper diameter for its length and load.
See Extension Cords in Grounding section on page 6.
Performance
decreases over time.
1. Carbon brushes worn or damaged.
2. Bit dull or damaged.
1. Have qualified technician replace brushes.
2. Keep bits sharp. Replace as needed.
Excessive noise
or rattling.
Internal damage or wear. (Carbon
brushes or bearings, for example.)
Have technician service tool.
Overheating. 1. Forcing tool to work too fast.
2. Bit dull or damaged.
3. Blocked motor housing vents.
4. Motor being strained by long or
small diameter extension cord.
1. Allow tool to work at its own rate.
2. Keep bits sharp. Replace as needed.
3. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator while blowing
dust out of motor using compressed air.
4. Eliminate use of extension cord.
If an extension cord is needed, use one with
the proper diameter for its length and load.
See Extension Cords in Grounding section on page 6.
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect power supply before service.
Page 14 For technical questions, please call 1-888-866-5797. Item 60495
SAFETY OPERATION MAINTENANCESETUP
Parts List and Diagram
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Parts List
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
Part Description
1 Power Cord
2 Cord Protector
3 Capacitor
4 Trigger Asm.
5 Screw ST4.2
6 Cord Clamp
7 Left Handle
8 Brush Cap
9 Brush Holder
10 Carbon Brush
11 Inductor
12 Screw ST4.2
13 Housing
14 Rubber Ring
Part Description
15 Stator
16 Plane Washer
17 Screw ST4.2
18 Fan Shroud
19 Bearing 627
20 Rotor
21 Bearing 609
22 Supporter
23 Screw ST4.2
24 Mode Selector Housing
25 Mode Selector
26 Slider
27 Bearing 608
28 Steel Ball 5
Part Description
29 Gear
30 Spring
31 Gear
32 Gearbox
33 External Retaining Ring 15
34 Bearing 6002
35 Spindle
36 Seal Ring
37 Internal Retaining Ring 32
38 Chuck
39 Screw
40 Side Handle
41 Depth Gauge
Page 15For technical questions, please call 1-888-866-5797.Item 60495
SAFETYOPERATIONMAINTENANCE SETUP
Assembly Diagram
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
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Chicago Electric 60495 Owner's manual

60495
Chicago Electric
Brand
Chicago Electric
Model
60495
Category
Power tools
Type
Owner's manual
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