Quadra-Fire 32198A User manual

Quadra-Fire
Brand
Quadra-Fire
Model
32198A
Category
Stoves
Type
User manual
O-T L
Tested and
Listed by
Beaverton
Oregon USA
OMNI-Test Laboratories, Inc.
C
Part No. 32198A February 15, 2002
SAVE THESE INSTRUCTIONS
1445 N. Highway
Colville, WA 99114
www.aladdinhearth.com
Cape Cod Woodstove
This manual contains instructions for Installation, Operation & Maintenance
Please read this entire manual before you install and use your new room heater. Failure
to follow instructions may result in property damage, bodily injury, or even death.
IMPORTANT SAFETY NOTES:
1) When installing your stove, particular attention should be paid to re protection. If this room heater is not
properly installed, a house re may result. To reduce the risk of re, follow the installation instructions.
Contact local building or re ofcials about restrictions and installation inspection requirements in your area.
2) Never use gasoline or gasoline-type lantern fuel, kerosene, charcoal lighter uid, or similar liquids to start or
“freshen up” a re in this heater. Keep all such liquids well away from heater while it is in use.
3) During operation, if any part of the stove starts to glow, the stove is in an overred condition. Close the air
controls completely until the glowing has stopped. OVERFIRING VOIDS YOUR WARRANTY!
4) Cool ashes should be disposed of carefully, using a metal container.
5) Do not burn wet or green wood. Store wood in a dry location.
6) DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE
OIL. Do not burn treated wood, or wood with salt (driftwood, etc.). Burning materials other than wood
(including charcoal) under adverse conditions may generate carbon monoxide in the home, resulting in
illness or possible death.
7) Do not permit creosote or soot to accumulate excessively in the chimney or inside the rebox.
8) Check your chimney system thoroughly when installing into an existing metal or masonry chimney. Seek
professional advice if in doubt about its condition.
9) Do not connect this unit to a chimney ue already serving another appliance.
10) Comply with all minimum clearances to combustibles as shown in this manual for this appliance.
11) Build re on brick rebox oor. Do not use grates, andirons or other methods to support fuel.
12) HOT WHILE IN OPERATION! Keep children, pets, clothing and furniture away. Contact can cause skin
burns.
13) Do not connect to any air distribution duct or system
14) RISK OF FIRE! Do not operate with stove door or ash removal system door open.
15) For further information refer to NFPA 211 (US) or CAN/CSA-B365 (Canada).
16) Do not operate without fully assembling all components. Burning your stove without the legs attached (if
supplied with unit) will void your warranty, and could present a serious safety hazard.
R
A Division of Hearth Technologies Inc.
CAUTION!
The bafe and kaowool blanket placement
is crucial to the optimum performance
of the stove. Follow the steps on pg. 33
carefully to ensure proper placement
of bafes and kaowool at time of initial
installation and following chimney clean-
ing.
Page 2
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
NOTES
My new Cape Cod
wood stove....
SERIAL NUMBER:
DATE PURCHASED:
DEALERSHIP:
DEALER PHONE #:
ADDITIONAL INFORMATION
PERTINENT TO YOUR INSTALLATION:
ATTACH SALES RECEIPT &
WARRANTY STUB HERE:
This information will be necessary should your
stove require Warranty service.
Page 3
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
WELCOME
______________________
Group Vice President
_______________________
Controller
_______________________
Manufacturing Engineer
Manager
_______________________
Order Fulfillment Manager
______________________
Vice President
Research & Development
______________________
General Manager
_______________________
Central Sales Manager
_______________________
Sr. Purchasing Agent
_____________________
Vice President
Marketing & Product Planning
______________________
Quality / Technical
Support Manager
______________________
Eastern Sales Manager
______________________
Human Resources &
Community Relations
Aladdin Hearth Products welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have
our assurance of commitment to quality, durability, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make
products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced
technology to achieve the optimum operation of our stoves, inserts and replaces. And yet we are old-fashioned when it
comes to craftsmanship. During manufacturing each unit is meticulously fabricated and gold surfaces are hand-nished for
lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.
Additionally, we feel it is important to offer you several nishing options and accessories to compliment your home’s décor,
individualize the use of your appliance, and provide nancial options in acquiring a quality hearth appliance. Ask your
Quadra-Fire Dealer for information on these options. From design, to fabrication, to shipping: Our guarantee of quality is
more than a word, it’s Quadra-Fire tradition, and we proudly back this tradition with a Lifetime Warranty.
Prior to installation, we ask you to take a few moments to read this manual. It has been our experience that your overall
enjoyment of your new appliance will be greatly enhanced by becoming familiar with its’ installation, operation and
maintenance requirements. We wish you and your family many years of enjoyment in the warmth and comfort of your
hearth appliance. Thank you for choosing Quadra-Fire.
With warm regards,
Page 4
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
TABLE OF
CONTENTS
LISTINGS............................................................5
SERIAL LABEL & LOCATON..........................6
DIMENSIONS.....................................................7
CLEARANCES
TOP VENT INSTALLATIONS .....................8
REAR VENT INSTALLATIONS..................9
FLOOR PROTECTION.................................10
ACCESSORIES ...................................................11
INSTALLATION
CHIMNEY HEIGHT REQUIREMENTS .....12
FLUE SYSTEMS ..........................................13
CHIMNEY CONNECTOR ...........................13
MASONRY CHIMNEY ................................14
8" SOLID PACK CHIMNEY WITH
METAL SUPPORTS AS A THIMBLE ......15
TO A MASONRY FIREPLACE....................16
TO A METAL PREFAB CHIMNEY.............19
TO AN INTERIOR METAL
PREFAB CHIMNEY ..................................20
TO AN EXTERIOR METAL
PREFAB CHIMNEY ..................................21
MOBILE HOME INSTALLATION ..............22
ASSEMBLY...................................................23
REVERSIBLE FLUE COLLAR ...................23
FIREBRICK PLACEMENT..........................23
OUTSIDE AIR KIT INSTALLATION..........24
BLOWER ......................................................25
OPERATION
PRE-USE CHECK.........................................26
BURNING PROCESS ...................................26
WOOD SELECTION AND STORAGE........27
AIR CONTROLS..........................................28
OPERATING TIPS ........................................29
HEAT OUTPUT SETTING...........................29
BUILDING A FIRE.......................................30
BREAK-IN PERIOD.....................................30
ASH REMOVAL ..........................................31
MAINTENANCE ................................................31
CREOSOTE-FORMATION & REMOVAL ..32
CHIMNEY CLEANING ...............................32
GLASS CARE & REPLACEMENT .............34
DOOR & GASKET ......................................35
KAOWOOL BAFFLE BLANKET................35
TROUBLE-SHOOTING
DRAFT PROBLEMS ....................................36
FLUE DRAFT ...............................................37
PARTS..................................................................38
WARRANTY.......................................................39
Page 5
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
LISTINGS
These installation instructions describe the
installation and operation of the Cape Cod woodstove.
This stove meets the U.S. Environmental Protection
Agency’s 1990 particulate emission standards.
The Cape Cod is listed by OMNI-Test Laborato-
ries, Inc. to UL Safety Standard 1482, UL 737, and
ULC S627 and (UM)84-HUD.
The Cape Cod is approved for mobile home
installations when not installed in a sleeping room and
when an outside combustion air inlet is provided. The
structural integrity of the mobile home oor, ceiling
and walls must be maintained. The stove must be
properly grounded to the frame of the mobile home.
Outside Air Kit, part #831-1780 must be installed in a
mobile home installation.
Check with your local building code agency
before you begin your installation to ensure compliance
with local codes, including the need for permits and
follow-up inspections. Be sure local building codes
do not supersede UL specications and always obtain
a building permit so that insurance protection benets
cannot be unexpectedly cancelled. If any assistance
is required during installation, please contact your
local dealer.
Inspect and clean vent system frequently in
accordance with the instructions contained in this
manual. Do not connect this unit to a chimney serving
another appliance.
When using optional Blower, part #831-1700,
route power cord away from unit. Do not route cord
under or in front of appliance.
Do not use grate or elevate re. Build wood re
directly on rebrick.
Do not overre - if heater or chimney connector
glows, you are overring.
Operate only with the feed doors closed. Open
only to add fuel to the re. Operating with the door
open can cause hot embers or sparks to fall out and a
re may result. Optional Fire Screen, part #834-3610,
may be used ONLY in U.S. residential installations
with a 6" continuous vertical ue to termination.
WARNING !
THE OUTSIDE SURFACES OF THIS UNIT
WILL BECOME EXTREMELY HOT DURING
USE. ALWAYS KEEP CHILDREN AWAY
WHILE IT IS OPERATING AND DO NOT
LET ANYONE OPERATE THIS APPLIANCE
UNLESS THEY ARE FAMILIAR WITH THESE
OPERATION INSTRUCTIONS.
WARNING !
DO NOT ATTEMPT TO OPERATE THIS
WOODSTOVE WITHOUT READING AND
UNDERSTANDING THESE OPERATING
INSTRUCTIONS THOROUGHLY. FAILURE
TO OPERATE THIS APPLIANCE PROPERLY
MAY CAUSE A SERIOUS HOUSE FIRE.
WARNING!
NEVER DRAW COMBUSTION AIR
FROM A WALL, FLOOR OR CEILING
CAVITY OR FROM ANY ENCLOSED SPACE
SUCH AS AN ATTIC OR GARAGE.
LISTINGS & CODE APROVALS
BURNING YOUR STOVE WITHOUT THE
LEGS ATTACHED WILL VOID YOUR WAR-
RANTY AND COULD PRESENT A SERIOUS
SAFETY HAZARD.
Page 6
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
LABEL LOCATION:
BACK OF STOVE
SAFETY LABEL
M
IN
IM
U
M
C
LE
A
R
A
N
C
ES
T
O
C
O
MB
U
S
TI
B
LE
MA
TE
R
IALS
: In
Inches
&
(M
ill
im
et
e
rs
)
N
O
TE
:
A
ll "A
"
, "C
" and "F
"
D
im
ensions are to th
e inside diam
eter
o
f the flue coll
ar
.
LISTED ROOM HE
AT
ER, SOLI
D
FUEL
TYPE.
ALSO FOR USE IN MOBILE HOMES
. (UM) 84-
64HUD .
"For Use with Solid
Wood Fuel On
l
y"
1
4
4
5
N
.
H
ig
h
w
a
y
,
C
o
lv
ille
,
WA
9
9
1
1
4
In
s
t
a
ll
an
d
u
s
e only in ac
c
or
d
an
c
e w
i
th man
u
f
ac
t
u
r
er
's
in
s
t
a
lla
tion
an
d
o
perating
in
s
t
r
u
c
t
ion
s
.
C
o
n
t
ac
t
loca
l
b
u
ilding
or fire of
ficia
l
s
abou
t
res
t
r
ic
t
ion
s
an
d
in
s
t
a
lla
tion
in
s
p
ec
t
io
n
s
in y
o
u
r
are
a
.
D
o
not
ob
s
t
r
u
c
t
th
e
s
p
ace bene
a
th h
e
a
te
r.
WA
R
N
I
N
G -
F
o
r
M
o
bi
l
e
Ho
m
e
s
:
D
o not in
s
t
a
ll
in a sl
e
e
ping ro
o
m.
An ou
t
s
ide com
b
u
s
t
ion a
i
r
inlet m
u
s
t
be p
r
o
v
i
ded
an
d
u
n
r
es
t
r
ic
t
ed
w
h
ile
u
n
it is in
u
s
e.
Th
e
s
t
r
u
c
t
u
r
a
l
in
t
e
g
rity
of
th
e
m
obile h
o
me
fl
o
o
r,
ce
ili
ng an
d
w
a
ll
s m
u
s
t
be ma
i
n
t
a
i
ned.
Th
e
s
to
v
e
ne
e
d
s
to be
p
r
operly grou
n
d
ed to
th
e
f
r
ame of th
e
mobile
h
o
me.
C
o
m
p
onen
t
s
required for
mobile h
o
me in
s
t
a
lla
tion:
O
u
t
s
ide
Air
Kit,
P
ar
t
N
u
m
b
er
831-1780.
Refer to man
u
f
ac
t
u
r
er
's
in
s
t
r
u
c
t
ion
s
an
d
loca
l
c
odes for p
r
ecau
t
io
n
s
required
for pas
s
ing ch
i
m
n
e
y
throug
h
a com
b
u
s
t
ible w
a
ll
or ce
ili
ng
an
d
maxim
u
m
of
fsets
.
In
s
p
ec
t
an
d
cl
e
a
n ch
i
m
n
e
y
f
r
equen
t
ly
-
U
n
d
er
C
e
r
t
a
i
n C
o
n
d
ition
s
of
Use,
Cre
o
sote
B
uild
u
p
M
a
y
Oc
c
u
r
Rapidly.
Do not co
n
n
ec
t
th
i
s u
n
it to a ch
i
m
n
e
y
serv
i
ng anoth
e
r ap
p
lian
c
e.
O
p
t
iona
l
C
o
m
p
onen
t
s
:
O
p
t
iona
l
B
lo
w
e
r,
Pa
r
t
831-17
0
0
.
Elec
t
r
ic
a
l
R
ating:
1
1
5
VAC, 1.2 Am
p
s
,
6
0
H
z.
Rou
t
e po
w
e
r cor
d
a
w
a
y
f
r
om u
n
it.
D
o not rou
t
e co
r
d
o
v
e
r or in f
r
on
t
of ap
p
lian
c
e.
D
A
N
GE
R
:
R
i
s
k
o
f
e
l
e
c
t
r
i
c
a
l
s
h
o
c
k.
D
is
c
on
n
ec
t
po
w
e
r
s
u
p
p
ly
before serv
i
cing.
Replace g
la
s
s
only w
i
th 5m
m
ceramic
a
v
a
ila
ble f
r
om y
o
u
r
de
a
le
r.
Do not u
s
e grate or e
le
v
a
te fire
.
B
uild w
o
o
d fire direc
tly
on
hearth.
Do not overfire - if heater or
ch
i
m
n
ey conn
ec
t
or glow
s,
you
are ove
rfiring.Operate only w
i
th th
e
fe
e
d do
o
r closed. O
pen
only to add fuel to the fire.
Optional
Fire
Screen
P
art 834-3610,
may
be used O
N
LY
in
U
.S.
resident
ial installations.
CAUT
IO
N
:
D
O
N
O
T
R
E
M
O
VE
T
HI
S
L
A
B
E
L
M
a
d
e
i
n
U
.
S
.
A
.
U
.
S
.
E
N
VI
R
O
N
M
E
N
T
A
L
P
R
O
T
E
CT
IO
N
A
G
E
N
CY
-
C
e
r
tifie
d to co
m
p
ly
w
i
th July
1
9
9
0 par
t
ic
u
la
te
emis
s
io
n
s
t
an
d
ar
d
s
.
2
0
0
2
2
0
0
3
2
0
0
4
Ja
n.
Feb.
Ma
r
.
Ap
r
.
M
a
y
Ju
n
e
Jul
y
Aug.
Se
p
t
.
Oc
t
.
No
v
.
PR
E
VE
N
T
HO
U
S
E
F
I
R
E
S
F
L
O
O
R
PR
O
T
E
C
T
I
O
N
:
F
l
o
o
r
p
r
otec
t
or
m
u
s
t
be
a
1"
min
.
th
i
cknes
s
(
k
v
a
l
ue
=
.
4
5)
,
no
n-co
m
b
u
s
t
ib
l
e
mate
ri
a
l
or
e
qui
v
a
l
e
n
t
,
exte
n
d
ing
bene
a
th
h
e
a
ter
an
d
to
f
r
on
t
/sides/r
e
a
r
as
in
d
icated on
th
e
di
a
g
ram
be
l
o
w
.
Exc
e
pt
i
o
n
:
N
on-co
m
b
u
s
t
ib
l
e
f
l
o
o
r
p
r
otec
t
i
o
n
s
m
u
s
t
exten
d
bene
a
th
th
e
flue
pipe
w
h
e
n in
s
t
a
l
l
e
d w
i
th
h
o
rizon
t
a
l
v
e
n
t
ing an
d
exte
n
d
2"
(
5
1
m
m
)
be
y
o
n
d
e
a
ch side.
N
O
T
E
:
F
l
o
o
r
p
r
otec
t
o
r
#8
4
2-
3
9
5
0 is required for u
s
e in
C
a
nada
in ad
d
iti
o
n to h
e
a
r
t
h p
r
otec
t
i
o
n.
A
D
i
v
i
s
i
o
n
o
f
H
e
a
r
t
h
T
e
c
h
n
o
l
o
g
i
e
s
I
n
c
.
O
-
T
L
T
e
s
t
e
d
a
n
d
L
i
s
t
e
d
by
B
e
a
ve
r
t
o
n
O
r
e
go
n
U
S
A
O
M
N
I
-T
e
s
t
L
a
bo
r
a
t
o
r
i
e
s
,
C
Repo
r
t
#061-
S
-
1
5
-2
TESTED
T
O:
UL
1482, UL
737, ULC S627.
Ma
n
u
f
ac
t
u
r
ed by
:
HO
T
WHI
L
E
I
N
O
PE
R
A
T
I
O
N
D
O
N
O
T
T
O
U
C
H,
KE
E
P
C
HI
L
D
R
E
N
A
N
D
C
L
O
T
HI
N
G
A
WAY.
C
O
N
T
A
C
T
M
A
Y
C
A
U
S
E
S
KI
N
B
U
R
N
S
.
KE
E
P
F
U
R
N
I
S
HI
N
GS
A
N
D
O
T
HE
R
C
O
M
B
U
S
T
I
B
L
E
M
A
T
E
R
I
A
L
F
A
R
A
WAY
F
R
O
M
T
HE
A
P
P
L
I
A
N
C
E
.
S
E
E
N
A
M
E
PL
A
T
E
A
N
D
I
N
S
T
R
U
C
T
I
O
N
S
VE
N
T
S
PE
C
IFIC
A
TI
O
N
S
:
S
I
N
GL
E
WA
L
L
:
Six
in
c
h
(
6
")
(
1
5
2m
m
)
diameter,
m
inim
u
m
24
M
S
G black or blued s
t
e
e
l
con
n
ec
t
or pipe,
w
i
th a lis
t
ed
fac
t
ory-b
u
ilt
U
L
10
3
H
T
C
la
s
s
"A" ch
i
m
n
e
y
,
s
u
itable for u
s
e
w
i
th
so
li
d
f
u
e
l
s,
or a mason
r
y ch
i
m
n
e
y
,
an
d
th
e
referen
c
ed cl
e
a
ran
c
es.
D
O
U
B
L
E
WA
L
L
:
S
ix in
c
h (
6
")
(
1
5
2m
m
)
diameter,
lis
t
ed dou
b
le w
a
ll
a
i
r in
s
u
lated con
n
ec
t
or
pipe w
i
th lis
t
ed fa
c
t
ory-
b
u
ilt 10
3
H
T
C
la
s
s
"A" ch
i
m
n
e
y
,
or
a maso
n
r
y ch
i
m
n
e
y
an
d
th
e
referen
c
ed cle
a
ran
c
es.
M
O
B
I
L
E
HO
M
E
:
U
se do
u
b
le w
a
ll
pipe by
Du
r
a-Ven
t
DVL
,
S
e
l
kirk
Meta
l
bes
t
os
D
S
or
Se
c
u
r
ity
D
L
dou
b
le w
a
ll
con
n
ec
t
or pipe.
M
u
s
t
be equip
p
ed
w
i
th a s
p
ark ar
r
es
t
or.
Ap
p
ly dou
b
le w
a
ll
cl
e
a
ran
c
es be
lo
w
w
he
n installing un
it.
R
B
A
C
D
E
E
F
F
3
2
7
1
0
A
*If
H
e
a
r
t
h
L
e
g
kit is
u
s
ed
in re
a
r
v
e
n
t
in
s
t
a
l
l
a
ti
o
n
,
Fl
o
o
r
P
rote
c
t
or
m
u
s
t
exte
n
d
1
8" in
f
r
on
t
of th
e
fe
e
d do
o
r opening
.
G
G
*
*
I
8"
M
ax
G
I
H
F
O
R
T
O
P VE
N
T
I
N
S
T
A
L
L
A
T
I
O
N
S
:
A B C
D E F
G H
I
SINGLE
WALL PIPE
16
(
4
06
)
16
(
4
06
)
31.5
(
8
0
0
)
2
2
(
5
5
8
)
1
6
(
4
06
)
21(53
3
)
5
5
(
1397)
1
8
(
4
57)
16
(
4
06
)
DOUBLE WALL PIPE
12
(
3
0
5)
12(3
0
5
)
2
7
.5
(
6
9
8
)
18
(
4
57)
12
(3
0
5
)
17
(
4
31)
5
5
(
1397)
18
(
4
57
)
12
(
3
0
5)
6
(
1
5
2)
*
INSTALLATION: ALCOVE -
Six inch (6") (152mm) diameter listed DOUBLE W
ALL air insulated connector pipe with UL
103 HT
listed factory-built Class "A" chimne
y,
or a masonry chimney. (M
obile
H
ome must be equipped wi
th a spark
arrestor.) Maximum depth of Alcove shall
be no more than 38"(965mm) with a minimum heigh
t of 55" (1397mm) to top of
unit, and the referenced clearances.
NOTE
A
:
A
wall protect
or must be a minimu
m
of 24 gauge sheet metal wi
th a 1" (25mm) air space between sheet metal
and combus
t
ible wall
. Sheet metal may then be cove
red with brick or tile
.
A B C
D E
F G H
I
DOUBLE
WALL PIPE
14
(
35
5
)
14
(
356
)
2
7
.5
(
6
98
)
18
(
4
57)
N/A
N/A
5
5
(1397)
18
(
4
57)
14
(
356
)
FOR REAR
VENT INSTALLATIONS:
IN A MASONR
Y FIREPLACE OR
T
HROUGH THE
WALL:
Six inch (6") (
152mm) diameter listed double wall air
insu
lated connector pipe with UL
103 HT
listed factory-built Cla
ss
"
A" chim
n
ey
,
or a masonry chim
n
ey. (Mobile Home
must be equipped wi
th a spark arrest
or).
Additiona
l
specifications include a maximum
8" deep mantel wi
thout heat shield
and the followi
ng clearances.
A B C D
E F
G H I
N/A
N/A
2
7
.5
(
6
98
)
18
(
4
57)
N/A
N/A
41/1
5
*
*
N/A
12/6
*
(104
1/381
)
(3
0
5/
1
5
2)
*(I) with 52"
high
x 42" wide wall
protec
t
ion spaced 1" (25mm) from
combus
t
ible surf
ace.
SEE NOTE
A
above.
**
(G) with shie
l
d spaced 1" (25mm) away
from bot
t
om mantel surf
ace
1
6"
f
r
om
g
l
a
s
s
8"
U
S
A
Fu
e
l
lo
a
di
ng
do
o
r
5-13/16
2-3/1
6
5
-
1
3/16
2-3/
1
6
36
-
3/
4
39-1/
4
C
A
N
A
D
A
2
0
3
m
m
(
8
"
)
2
0
3
m
m
(
8
"
)
2
0
3
m
m
(
8
"
)
457m
m
(
18
"
)
12
5
1
m
m
(
4
9-1/4"
)
1080
m
m
(
3
2
-1/2
"
)
S
E
R
IA
L
N
O
.
Cape Co
d
Page 7
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
accessory parts
DIMENSIONS
FRONT VIEW
SIDE VIEW
26-1/2
27"
27-1/2"
8-1/4"
29"
16"
29-3/4"
16-1/4"
22-1/2"
24-1/4"
Page 8
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
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CLEARANCES
MINIMUM CLEARANCES TO COMBUSTIBLES (In inches and millimeters.)
FIGURES 1, 2 & 3
FIGURE 1
FIGURE 2
FIGURE 3
*With 52" high x 42" wide wall protection spaced 1" from combustible surface. .
WALL PROTECTOR SPECIFICATIONS: MUST BE A MINIMUM OF 24 GAUGE
SHEET METAL WITH A 1" (25MM) AIR SPACE BETWEEN SHEET METAL AND
COMBUSTIBLE WALL. SHEET METAL MAY THEN BE COVERED WITH BRICK
OR TILE.
TOP VENT INSTALLATIONS
SINGLE WALL: Six inch (6") diameter single wall, minimum 24 MSG black or blued steel connector pipe, with a listed
factory-built chimney suitable for use with solid fuels, or a masonry chimney, and the following clearances:
A B C D E F G H I
16"(406) 16"(406) 31.5"(800) 22"(558) 16"(406) 21"(533) 55"(1397) 18"(457) 16"(406)
DOUBLE WALL & MOBILE. HOME: Six inch (6") diameter double wall air insulated connector pipe with listed factory-
built Class “A” chimney, or a masonry chimney, (Mobile Home must be equipped with a spark arrestor), and the following
clearances: Use double wall pipe by Dura-Vent DVL, Selkirk Metalbestos DS or Security DL double wall connector pipe.
(Mobel Home must equipped with a spark arrestor), and teh following clearances:
A B C D E F G H I
12"(305) 12"(305) 27.5"(698) 18"(457) 12"(305) 17"(431) 55"(1397) 18"(457) 12”(305) /6"*(152)
IN AN ALCOVE: Six (6") inch diameter double wall air insulated connector pipe with listed factory-built Class “A”
chimney, or a masonry chimney. (Mobile Home must be equipped with a spark arrestor.) Additionally, maximum depth
of alcove shall be no more than 38"(965mm), and a minimum of 55"(1397mm) high above stove top to a combustible.
The following clearances apply:
A B C D E F G H I
14"(355) 14"(355) 27.5"(698) 18"(457) N/A N/A 55"(1397) 18"(457) 14"(355)
A
B
C
D
E
E
F
F
G
I
H
Page 9
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
(In inches and millimeters)
FIGURE 4
In a Masonry Fireplace OR Through the Wall: Six inch (6") diameter listed double wall air insulated connector pipe with
listed factory-built Class “A” chimney or a masonry chimney. (Mobile Home must be equipped with a spark arrestor.)
Additional specications include a maximum 8" deep mantel without heat shield and the following clearances:
A B C D E F G H I
N/A N/A 27.5"(698) 18"(457) N/A N/A 41"(1041) / 15"**(381) N/A 12" (305),
6"*(152)
CLEARANCES
FIGURE 4
**Maximum 8" deep mantel with heatshield spaced
1" from bottom mantel surface.
*With 52" high x 42" wide wall protection spaced 1"
from combustible surface..
If further clearances are needed, obtain requirements for construction of a protected wall from
your local building code authorities and their allowable reductions of the listed clearances.
WALL PROTECTOR SPECIFICATIONS:
MUST BE A MINIMUM OF 24 GAUGE
SHEET METAL WITH A 1" (25MM) AIR
SPACE BETWEEN SHEET METAL AND
COMBUSTIBLE WALL. SHEET METAL
MAY THEN BE COVERED WITH BRICK
OR TILE.
MINIMUM CLEARANCES TO COMBUSTIBLES
CAUTION!
The baffle and kaowool blanket placement is
crucial to the optimum performance of the Cape
Cod. Follow the steps on pages 32 & 33 (Chimney
Cleaning), carefully to ensure proper placement of
bafes and kaowool at time of initial installation
and following chimney cleaning.
REAR VENT INSTALLATIONS
Page 10
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
CLEARANCES
FIGURE 5A
NOTE: Additional oor protection is required on
rear vent installations. For this type of installation the
oor protector must extend the length of the ue and 2"
to each side of the ue. Floor protection can consist of
a U.L. Listed oor protector, or the site fabricated hearth
protector described below.
(Thermal Conductivity) “k” = BTU in./hr. ft
2
F (based
on 1" thickness)
To substitute alternate insulation material, you need
to know the “k” factor for that material. To calculate
the required thickness for the alternate material use the
following formula:
“k” of Alternate material
x .50 = Thickness of alternate-
.45 material (inches)
EXAMPLE: The “k” value of brick = 5
5 x .50 = 5.5 inches of brick is
.45 required to meet the
requirement.
FIGURE 5C
The oor must be non-combustible or otherwise
adequately protected from radiant heat given off by
the unit and from sparks and falling embers. A layer
of thin brick or ceramic tile over a combustible oor
is not sufcient.
In US installations, it is necessary to install a oor
protector of 1" (k value = .45) thick metal clad millboard
or equivalent at least 16" in front and 8" to both sides of
the loading door. See Figures 5A & 5C.
In Canada, similar floor protection must be
provided 18" in front and 8" from the sides and rear of
the stove. See Figures 5B & 5C.
FLOOR PROTECTION
USA MINIMUM FLOOR PROTECTOR:
36-3/4" WIDE x 39-1/4" DEEP
If Hearth Leg kit is used in rear vent installation,
Floor Protector must extend 18” in front of the
fuel loading door.
CANADIAN MINIMUM FLOOR PROTECTOR:
32-1/2" WIDE x 49-1/4” DEEP
ADDITIONAL FLOOR PROTECTOR REQUIREMENT:
Part #842-3950, provided with stove, must be placed beneath
ash catcher extending lengthwise towards front of stove.
Required
Thickness “k” Value
MICORE 300 1" .45
Non-combustible decorative
covering or .018 min. sheet metal.
Insulation min. R value 2.2
FIGURE 5B
16" from glass
8"
USA
Fuel loading door
5-13/16
2-3/16
36-3/4
39-1/4
CANADA
203mm (8")
203mm
(8")
203mm
(8")
457mm (18")
1251mm
(49-1/4")
1080mm (32-1/2")
Page 11
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
The Cape Cod has several options available for installation and appearance. These options are packaged
and sold separately and are listed below.
It is a good idea to plan your installation on paper, using exact measurements for clearances and oor
protection, before actually beginning the installation. If you’re not using an existing chimney, place the stove
where there will be a clear passage for a factory-built listed chimney through the ceiling and roof.
AVOID FIRE: Maintain the designated clearances to combustibles. Insulation must not touch the
chimney. You must maintain the designated air space clearance around the chimney. This space around a
chimney is necessary to allow natural heat removal from the area. Insulation in this space will cause a heat
buildup, which may ignite wood framing. NOTE: Clearances may only be reduced by means approved
by the regulatory authority having jurisdiction.
We also recommend that you have a qualied building inspector and your insurance company representative
review your plans before installation.
ACCESSORIES
831-1700 160 cfm Electric Blower
831-1780 Outside Air Kit
844-7980 Gold Brackets w/mitten rod
844-7970 Black Brackets w/mitten rod
834-3610 Fire Screen (US Installations ONLY)
Warming Shelves
834-3531 Matte Black WS3-2 MBK
834-3551 Porcelain Creme , WS3-2 PCR
834-3561 Porcelain Green, WS3-2 PGR
834-4110 Porcelain Majolica, WS3-2 PMJ
834-4120 Porcelain Blue/Black, WS3-2 PBB
842-3950 Canadian Floor Protector
*Hearth Legs
834-3800 Matte Black, MBK
834-3820 Porcelain Creme, PCR
834-3830 Porcelain Green, PGR
834-4130 Porcelain Majolica, PMJ
834-4140 Porcelain Black/Blue, PBB
*If you install Hearth Legs please note that you can install
an Outside Air Kit or Blower but not both.
Part Number
Description
Page 12
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
A masonry chimney or a factory-built chimney must
be the required height above the roof and any other nearby
obstructions. The chimney must be at least three feet
higher than the highest point where it passes through the
roof and at least two feet higher than the highest part
of the roof or structure that is within ten feet of the
chimney, measured horizontally. See Figure 6. These
are safety requirements and are not meant to assure
proper ue draft.
We recommend using a minimum total system
height of 12' (365.7 cm), not including the chimney
cap, measured from the stove ue collar to the top of
the chimney.
FIGURE 6
INSTALLATION
CHIMNEY HEIGHT REQUIREMENTS
INSTALLATION MATERIALS NEEDED FOR YOUR SAFETY
CHIMNEY CONNECTOR (also known as ue pipe or stove pipe): The chimney connector joins the stove to
the chimney (see page 10). It must be 6” (152mm) minimum diameter 24 MSG black or blued steel, or an
approved air-insulated double wall venting pipe.
THIMBLE: A manufactured or site-constructed device installed in combustible walls through which the chimney
connector passes to the chimney (see page 12). It is intended to keep the walls from igniting.
CHIMNEY SYSTEMS:
A. APPROVED MASONRY (see specications on page 11) with at least 5/8” (16mm) re clay lining joined with
refractory cement or other listed system suitable for use with wood stoves.
B. PREFABRICATED 6" (152mm) listed high temperature (UL 103 HT or ULC S629M) chimney. Components
required by manufacturers for installation such as the chimney support base, restop (as appropriate),
attic insulation shield, insulated tee, etc., are necessary to assure a safe chimney installation. Use only
components manufactured for the chimney. Chimney installation must meet NFPA 211 standards.
FIRE SAFETY: To provide reasonable re safety, the following should be given serious consideration:
1. Install at least one smoke detector on each oor of your home to ensure your safety. They should be
located away from the heating appliance and close to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions, and be sure to maintain regularly.
2. A conveniently located Class A re extinguisher to contend with small res resulting from burning
embers.
3. A practiced evacuation plan, consisting of at least two escape routes.
4. A plan to deal with a chimney re as follows:
In the event of a chimney re:
A. Notify re department
B. Prepare occupants for immediate evacuation.
C. Close all openings into the stove.
D. While awaiting re department, watch for ignition of adjacent combustibles from overheated stove
pipe, hot embers or sparks from the chimney.
3 ft Min
(91cm)
2 ft Min (61cm)
10 ft Min
(305cm)
2-10-3 RULE
Page 13
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
There are two separate and different parts to a ue system: the chimney
connector and the chimney itself.
A. Single wall connector or stovepipe. This must be at least 24 gauge
mild steel or 26 gauge blue steel. The sections must be attached to the
stove and to each other with the crimped (male) end pointing toward
the stove. See Figure 7. All joints, including the connection at the
stove collar, should be secured with three sheet metal screws. Make
sure to follow the minimum clearances to combustibles as set out on
pages 8 and 9 of this manual. Where passage through the wall, or
partition of combustible construction is desired, the installation shall
conform to CAN/CSA-B365.
B. Factory-built listed chimney connector (vented). A listed connector
(vented) must be used when installing this unit in a mobile home. A
Listed chimney and Listed connector must be used. It must be the
same brand as the listed chimney to ensure a proper t and seal.
FIGURE 7
CHIMNEY CONNECTOR
WARNING: ALWAYS FOLLOW CHIMNEY CONNECTOR MANUFACTURER’S INSTRUCTIONS FOR PROPER
INSTALLATION.
CHIMNEY CONNECTOR IS TO BE USED ONLY WITHIN THE ROOM, BETWEEN THE STOVE AND CEILING
WALL, NEVER PASSING THROUGH A COMBUSTIBLE CEILING OR WALL. THE CONNECTOR SHALL NOT
PASS THROUGH AN ATTIC OR ROOF SPACE, CLOSET OR SIMILAR CONCEALED SPACE, OR A FLOOR,
OR CEILING. MAINTAIN MINIMUM CLEARANCES TO COMBUSTIBLES AS REFERENCED ON PAGES 9,
10 & 11.
WARNING: IF INSTALLING THIS MODEL TO A MASONRY CHIMNEY, ALWAYS BE SURE THE CHIMNEY IS IN
GOOD CONDITION AND THAT IT MEETS THE MINIMUM STANDARDS OF THE NATIONAL FIRE PROTECTION
ASSOCIATION (NFPA) STANDARD 211. A FACTORY BUILT CHIMNEY MUST BE 6” UL 103 HT.
THIS APPLIANCE IS MADE WITH A 6 INCH/152mm DIAMETER CHIMNEY CONNECTOR AS THE FLUE COLLAR
ON THE UNIT. CHANGING THE DIAMETER OF THE CHIMNEY CAN AFFECT DRAFT AND CAUSE POOR
PERFORMANCE. IT IS NOT RECOMMENDED TO USE OFFSETS OR ELBOWS AT ALTITUDES ABOVE 4000 FEET
ABOVE SEA LEVEL OR WHEN THERE ARE OTHER FACTORS THAT AFFECT FLUE DRAFT.
INSTALLATION
VENTING SYSTEM
The venting system consists of a chimney connector and a chimney. These get extremely hot during use. Temperatures
inside the chimney may exceed 2000°F (1100°C) in the event of a creosote re. To protect against the possibility of
a house re, the chimney connector and chimney must be properly installed and maintained. An approved thimble
must be used when a connection is made through a combustible wall to a chimney. A chimney support package
must be used when a connection is made through the ceiling to a prefabricated chimney. These accessories are
absolutely necessary to provide safe clearances to combustible wall and ceiling material. Follow venting manufacturer’s
clearances when installing venting system.
This stove may be connected to a lined masonry chimney or a listed high temperature prefabricated approved
metal chimney. Do not connect it to a chimney serving another appliance. To do so will affect the safe operation
of both appliances.
FLUE & VENTING SYSTEMS
FLUE
GAS
DIRECTION
TOWARDS
STOVE
Page 14
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
INSTALLATION
MASONRY CHIMNEY
For optimal performance, masonry chimneys
used to vent this appliance should be lined with
a 6" stainless steel liner. Installations into a clay
flue without a stainless steel liner may reduce
efciency, cause the glass to darken, and produce
excessive creosote.
Ensure that a masonry chimney meets the
minimum standards of the National Fire Protection
Association (NFPA) Standard 211. It must have
at least a 5/8" (16mm) re clay liner or a listed
chimney liner system. See Figure 8. Make sure
there are no cracks, loose mortar or other signs of
deterioration and blockage. It is best to have the
chimney inspected by a professional and be sure
to have the chimney cleaned before the stove is
installed and operated.
The ue should be checked to determine that it
is not too large for the stove. NFPA 211 allows
the cross-sectional area of the ue to be no more
than 3 times the cross-sectional area of the ue
collar of the stove (28 x 3 = 84 square inches). It is
recommended that a chimney with a larger diameter
be relined, since the oversized ue can cause poor
performance and contribute to the accumulation of
creosote. (See page 36 for more information about
troubleshooting draft problems).
NOTE; Never install more than one appliance
to any chimney.
When connecting the stove through a combus-
tible wall to a masonry chimney, special methods
are needed. There are several ways to make
this connection, including the construction of a
masonry thimble. This installation shall conform to
CAN/CSA-B365. Check with your local building
authorities or consult the National Fire Protection
Association (NFPA 211). Refer to Figure 9 (on
page 15) and Figures 10 & 11 (on page 17).
FIGURE 8
Thimble Assembly:
12" (305mm) of brick
separation between clay
liner and combustibles.
Fireclay liner 5/8"
(16mm) Minimum or
Equivalent.
Sill support
Header
Wood Stud 2"
(51mm)
Clearance from
chimney wall
Fireclay liner 5/8"
(16mm) Minimum or
Equivalent.
Page 15
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
FIGURE 9
FIGURE 8
INSTALLATION
EIGHT INCH SOLID PACK CHIMNEY
WITH METAL SUPPORTS AS A
THIMBLE
FLOOR PROTECTOR
THIMBLE,
12" OF BRICK
CEILING JOIST
COMBUSTIBLE WALL
1" CLEARANCE
AIRTIGHT
CLEANOUT DOOR
FIRECLAY FLUE LINER
WITH AIR SPACE
SHEATHING
EAVE
1" CLEARANCE
WITH FIRESTOP
RAFTER
FLASHING
CONCRETE CAP
Page 16
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
First, make the frame for the thimble, ensuring
it is no smaller than 14" square, to maintain a 2" air
space around the chimney section. Attach the wall
spacer to the chimney side of the frame. Then insert
the frame into the opening, toe nailing it to the wall
studs. Install the wall band in the framing to secure
the chimney section in place. Insert a single section of
chimney connector into the chimney through the wall
band, being sure it does not protrude into the chimney
beyond the edge of the chimney ue lining. Apply
high temperature furnace cement to the end of the
chimney section and install it over the connector,
through the wall spacer. Tighten the wall band to
hold the chimney section rmly in place and against
the chimney. Install the trim collar on the outside
of the opening. Check to ensure there is a 1" air
space between the connector and the chimney section.
During installation ensure that a 2" air space to the
wood framing is maintained. Do not ll this space with
insulation. Insulation in this air space will cause a heat
buildup which may ignite the wood framing.
INSTALLATION
MASONRY CHIMNEY
Add center-line measurement to the depth of your floor protector.
Mark this combined measurement at the correct wall location for your
installation, maintaining minimum clearance to combustibles, and mark
the wall for a 10" x 10" (254mm x 254mm) square hole. The center of
the square hole should line up with the centerline of the rear vent ue
pipe, as shown in Figure A above.
For the method of installation to a masonry
chimney shown in Figures 10 & 11, (on page 17),
it will be necessary to purchase an 8 inch inside
diameter, 12 inch long section of prefabricated listed
solid pack chimney to use as a thimble. Purchase a
wall spacer, trim collar and a wall band manufactured
to t the chimney section you purchase.
The safety features of this system are twofold:
1) A 2" air space between the chimney section and
combustible wall; and, 2) The 1" air space around the
chimney connector as it passes through the chimney
section to the chimney.
The location of the opening through the wall
to the chimney must leave a minimum 18" vertical
clearance between the connector pipe and the ceiling
to prevent the ceiling from catching re.
Measure as shown in Figure A below and cut
an opening in the wall large enough to accommodate
the outside dimension of the chimney section plus
the minimum air space specied by its manufacturer.
It may be necessary to cut the wall studs and install a
header and a sill frame to maintain the wall support.
The hole in the chimney must have at least an 8"
diameter re clay liner or equivalent secured with
refractory mortar. If it is necessary to cut a hole
in the chimney liner, use extreme care to keep it
from shattering.
FIGURE A
Center of Hole
Wall
Center Line
Opening
Center Line
Page 17
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
INSTALLATION
FIGURE 10
MASONRY CHIMNEY, CONT.
Chimney Flue Liner
Fireclay Liner
or Equivalent
Masonry
Chimney
Constructed to
NFPA 211
Wall Spacer
Wall Band
Trim Collar
Chimney
Connector
1" (25mm) Air Space
to Chimney Section
Min. Clearance
2" (51mm)
Min. Chimney Clearance
to Wall Spacer and
Combustibles - 2" (51mm)
Chimney Section
Trim Collar
Chimney Section with 2"
(51mm) Clearance to
Combustibles
Chimney Connector
Fire Clay Flue Liner
with Airspace
Masonry
Chimney
Wall Band to Secure
Chimney Section
Wood Studs Used for Framing -
Spaced 2" (51mm) clearance
from Masonry Chimney
Wall Spacer
Page 18
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
INSTALLATION
CONNECTION TO A MASONRY
FIREPLACE
There are several kits available to connect the stove to a masonry replace. Look for a listed kit. The kit
is an adapter which is installed at the location of the replace damper. The existing damper may have to be
removed to allow installation of the kit. The key points of this type of stove connection are that the connector
pipe must extend up the chimney above where the re clay liner starts, and the areas of the kit installation and
penetration should t tightly and be sealed with high temperature furnace cement unless the kit’s instructions
state otherwise. (See Figure 12). The tight tting installation aids the proper draw of the chimney.
FIGURE 12
6
Support Plate & Clamp
Listed Rigid
Stainless Liner
Stainless Steel
Flex Section
Stainless Connector Pipe
Carry Stovepipe
Above the Liner
Damper Plate is
Removed or
Fastened in Open
Position
Use Damper Adapter or
Seal With Sheetmetal
and Sealant
Cleanout
Stainless Tee with Cleanout
Fireclay liner 5/8"
(16mm) Minimum or
Equivalent.
Page 19
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
INSTALLATION
CONNECTION TO A METAL
PREFABRICATED CHIMNEY
When a metal prefabricated chimney is used,
the manufacturer’s installation instructions must be
followed precisely. It will be necessary to install the
ceiling support package or wall pass through, and “T”
section package, restops (when needed), insulation
shield, roof flashing, chimney cap, and any other
materials deemed necessary by the instructions of
manufacturer of the prefabricated chimney. Maintain
the proper clearance to the structure as recommended
by the manufacturer. This clearance is usually a
minimum of 2", although it may vary by manufacturer
or for certain components. Follow the manufacturers’
instructions carefully.
There are basically two methods of metal chimney
installation. One method is to install the chimney inside
the residence through the ceiling and the roof. Install
an attic insulation shield to maintain the specified
clearance to insulation. Insulation in this air space will
cause a heat buildup which may ignite the ceiling joists.
This method of installation requires, at minimum, a
ceiling support package, an insulation shield and roof
ashing. See Figures 13 and 14.
LISTED FACTORY-BUILT CHIMNEY: Your Cape Cod requires a 6" diam-
eter pipe. Follow the installation instructions provided by the
chimney manufacturer and maintain the specified clearances to
combustibles.
When using a factory-built chimney, make sure it is safety listed, Type UL103
HT CLASS “A” or conforming to CAN/ULC-S629M, STANDARD FOR 650°C
FACTORY-BUILT CHIMNEYS.
The other method is to install an exterior
chimney that runs up the outside of the residence.
See Figures 15 and 16. (The components illustrated
may not look exactly like the system you purchase,
but they demonstrate the basic components necessary
for a proper and safe installation.)
The chimney must be the required height above
the roof or other obstruction for safety and for proper
draft operation. The requirement is that the chimney
must be at least 3' higher than the highest point
where it passes through the roof and at least 2' higher
than the highest part of the roof or structure that is
within 10' of the chimney, measured horizontally.
(See Figure 6, page. 12)
Page 20
32198A February 15, 2002 32198A February 15, 2002
Cape Cod Wood Stove
R
INSTALLATION
CONNECTION TO AN INTERIOR
METAL PREFABRICATED CHIMNEY
IMPORTANT !
FOLLOW THE MANUFACTURERS’
INSTALLATION INSTRUCTIONS AND
MAINTAIN CLEARANCES AS SPECIFIED
ON PAGES 8, 9 & 10.
FIGURE 13
FIGURE 14
* REFER TO CLEARANCES TO
COMBUSTIBLES ON PAGES 8, 9 & 10.
Combustible Wall
Floor
Protector
Chimney
Connector
Ceiling Support
Listed Chimney
Maintain 2" (51mm)
Listed Cap
Storm Collar
Flashing
*
*
* Refer to Clearances
to Combustibles
Combustible
Ceiling
Joists
Chimney
Connector
To Stove
Ceiling
Specified
Clearance
Attic
Insulation
Shield
Listed
Chimney
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Quadra-Fire 32198A User manual

Quadra-Fire
Brand
Quadra-Fire
Model
32198A
Category
Stoves
Type
User manual
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