Makita 2004 User manual

132

mm

(5%")

MODEL

2004

NO.

MODEL

2004

No,

of

knives

Two

on

each feed

INSTRUCTION

MANUAL

width

-

czkg Feed ratelmin. Table size fW

x

L)

Fence size

depth

-

120"

x

410"

Auto feed

9.7m

131'8ft') (4.3/4")~(15.3/4")

132" 3mm

~

Manual f5-1/4")

f118")

Rabbet depth l2Omm

x

8OOmm

500"

x

70"

infeed

6mm

1114"l

1444")

x

131-1/2"1

119-5/8")

x

(2-3/4")

No

load Overall dimensions Power

Continuour rating,

Input

Output

speed fWx

Lx

HI

ws"$),

SUPPk

cord

8.500 800mm

x

423"

x

592"

42

kg

2.5m

'''0°

697

R/min. 131.1/2")

X

(16-5/8")

x

123.5/16') (92.6

lbsl

18.2

ft.)

BEFORE CONNECTING YOUR TOOL

TO

A

POWER SOURCE

Be

sure

you

have

read

all

GENERAL POWER TOOL SAFETY RULES

GENERAL SAFETY PRECAUTIONS

1.

KEEP GUARDS IN PLACE and

in

working order.

2.

REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking to

see

that keys and adjusting wrenches are removed from tool before turning

it

on.

3.

KEEP WORK AREA CLEAN. Cluttered areas

and

benches invite accidents.

4.

AVOID DANGEROUS ENVIRONMENT. Don't

use

power tools in damp or wet

locations. Keep work

area

well

lit.

5.

KEEP CHILDREN AWAY. All visitors should

be

kept

safe

distance from work area.

6.

MAKE WORKSHOP KID PROOF

-With

padlocks, master switch-, or by remov-

7.

DON'T FORCE TOOL.

It

will do

the

job

better and safer

at

the rate for which

it

8.

USE

RIGHT

TOOL. Don't force tool or attachment to do

a

job

it

was not designed

9.

WEAR PROPER APPAREL. No loose clothing or jewelry to get caught

in

moving

10.

USE SAFETY GLASSES. Also

use

face or dust mask

if

cutting operation

is

dusty.

11.

SECURE WORK. Use clamps or a vise to hold work when practical.

It's

safer than

12.

DON'T OVERREACH. Keep proper footing and balance

at

all

times.

13.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and

safest

performance. Follow instructions for lubricating and changing accessories.

14.

DISCONNECT TOOLS before servicing; when changing accessories such

as

cutter

blades.

15.

AVOID ACCIDENTAL STARTING. Make sure switch

is

in

off

position before

plugging in.

16.

USE RECOMMENDED ACCESSORIES. Consult the owner's manual for recom-

mended accessories. The use

of

improper accessories may cause hazards.

17.

NEVER STAND ON TOOL. Serious injury could occur

if

the

tool

is

tipped or

if

the cutting tool

is

accidentally contacted.

18.

CHECK DAMAGED PARTS.

Before further use of

the

tool,

a

guard or other part

that

is

damaged should be carefully checked to ensure that

is

will operate properly

and perform

its

intended function

-

check for alignment

of

moving

parts,

binding

of moving parts, breakage of

parts,

mounting, and any other conditions that

may

affect

its

operation. A guard or other part that

is

damaged should

be

properly

re-

paired or replaced.

19.

PROPER GROUNDING. These tools should be grounded while in

use

to protect

the

operator from electric shock.

ing starter keys.

was designed.

for.

parts. Rubberjoled footwear

is

recommended for best footing.

using your hand and

it

frees both hands to operate

tool.

PRE

LlMl NAR

Y

I

NSTR UCTl ONS

Your electric tool

is

precision built and manufactured

to

satisfy the highest standards. For maximum

performance,

long

tool life, and your safety, follow these instructions carefully.

VOLTAGE WARNING: Before connecting the tool to

a

power source (receptacle, outlet, etc.) be

sure the voltage supplied

is

the same as that specified

on

the nameplate of the tool.

A power source

with voltage greater than that specified for

the

tool can result

in

SERIOUS INJURY to the user

-

as

well as damage to the tool. If

in

doubt,

DO

NOT PLUG

IN

THE TOOL. Using a power source with

voltage

less

than the nameplate rating

is

harmful

to

the motor.

For

all

grounded

tools

with

American type plug.

GROUNDING INSTRUCTIONS: This tool should be grounded while

in

use to protect

the

operator

from electric shock. The tool

is

equipped with an approved three-conductor cord and threeprong

grounding-type plug to fit the proper grounding-type receptacle. The green (or green and yellow)

conductor

in

the

cord

is

the grounding wire. Never connect the green (or green and yellow) wire to

a live terminal. If your unit

is

for use

on

less than

150

volts,

it

has a plug that looks like Fig.

"A".

It

it

is

for ure on

150-250

volts, it has a plug that

looks

like Fig.

"D".

An adapter, Fig. "B" and

"C'

is

available for connecting Fig.

"A'

plugs to two-prong receptacles,

(see Note). The green-colored rigid ear, lug, etc., extending from the adapter must be connected to

a permanent ground such as to properly grounded outlet box.

No adapter

is

available for Fig.

"D"

plugs.

\

Grounding Blade

Cover' of Grounded Outlet Box

FIG.

D

NOTE: THE GROUNDING ADAP-

TER

IS

PROHIBITED IN CANADA

PER

CANADIAN ELECTRICAL

INSTRUCTIONS FOR ITS USE ARE

NOT APPLICABLE IN CANADA.

CODE-PART

1.

THEREFORE, THE

Grounding Blade

EXTENSION

CORDS:

Use

only three-wire extension cords which have three-prong grounding-type

plugs and three-pole receptacles which accept the tool's plug.

Replace or repair damaged or worn

:ord immediately.

3

Planer -Jointer

&

Standard Equipment

Crank

handle

I

safety

guard

Belt

cover

------lI

0

Socket wrench

0

Sharpening holder

@

Leveller

0

I

Special Precautions with Planer- Jointer

a.

Jointing Operations

Do

not perform jointing operations on material shorter than

4-3/8

inches

(110

mm),

narrower than

314

inch

(19

mm), or

less

than

1/4

inch

(6.4

mm) thick.

Do

not perform planing operations on material shorter than

4-3/8

inches

(110

mm),

narrower than

3/4

inch

(19

mm), wider than

5-1/4

inches

(132

mm)

in auto feed and

5-1/4

inches

(132

mm) in manual infeed or thinner than

1/2

inch

(12.7

mm).

c.

Maintain the proper relationships of infeed and outfeed table surfaces and cutter head

b.

Planing Operations

knife path.

d. Support the workpiece adequately

at

all

times during operation; maintain control of

the work

at

all

times.

e.

Do

not back the work toward the infeed table.

f.

Do

not attempt to perform an abnormal or little-used operation without study and the

use

of

adequate holddown/push blocks, jigs, fixtures, stops, etc.

HOW

TO

USE

I

Forthe Planer

1

1.

Dimensional Adjustment

0

The finished dimension

is

indicated by

the arrow on the scale bar.

Use

the crank

handle to raise or lower the table, align-

ing the arrow with the desired dimension

on the scale.

2.

Depth

of

Cut

0

The height

of

the stopper (gaugej

tells

you the depth of cut. The maximum cut-

ting depth

is

3

mm

(1/8").

Greater cuts

than this may cause roller wear and even

machine breakdown.

5

3.

Return

Cut stock can be easily returned by means

of

the rollers on top.

4.

Support long stock

at

the beginning and end

of

a

cut to prevent gouging

or

rough end sur-

faces.

1.

The depth of cut

is

indicated in mm on the

scale.

Turn the knob to the right to increase

cutting depth and to the left to decrease

it.

Maximum cutting depth:

3

mm

(1/8").

2.

Fence Adjustment

When changing the fence setting for rabbet

cuts and the like, loosen the fence stopper

wing

screw

and move the fence to the de-

sired position; then secure the wing screw.

I

Cutter Replacement

I

First,

unplug the planer-jointer from the power source.

1.

Removal

Auto infeed table (Planer): First, left off the chip cover (guard).

0

Manual feed table (Jointer): Remove cover (guard) after taking off safety cover

(guard) bolt.

Jointer

Planer

2.

Installation

0

Hold the belt steady by hand and insert

the cutter between the leaf spring and the

drum

so

that the blade protrudes slightly

above the table surface.

3.

Cutter Height

Adjustment

Make the drum stationary before per-

forming the adjustment

by

pressing in the

drum locking lever

so

that

it

is

released

from the stopper; then fasten the drum

in place by inserting the end of the lever

into the drum concave (grooved) portion.

Lever

to

lock

drum

Press

I

Lever to lock

drum in place

I'

After hooking the lever for drum locking onto the stopper, secure the hex bolts hold-

ing down the blade holder:

a

total

of

8

on the planer arid jointer sides, respectively.

0

After

all

bolts have been secured, check your cutter height agian.

MAINTENANCE

0

Remove the chain guard and lubricate the

chain with machine oil.

Oil the sliding support parts, moving parts

and feed screw portions whenever

you

think

it

necessary.

CARBON

BRUSH

REPLACEMENT

0

Replace carbon brushes when they wear

down to about

6

mm

(1/4")

or sparking will

occur. Both brushes should be changed

at

!

the same time.

I_-----

L

9

0

To

replace carbon brushes, use

the

(-1

minus

screwdriver equipped to remove

the

holder

cap on

the

motor housing.

Then

replace

the

brush.

HOW

TO USE THE SHARPENING HOLDER

0

First, loosen the

2

wing nuts on the holder

and insert blades Aand

B

as

in figure

at

right,

so

that they contact side

C

and

D.

Then tighten wing nuts.

0

Immerse dressing stone in water .Jr

2

or

3

minutes before sharpening. Iiold the holder

so

that

blades both contact the dressing

stone for simultaneous sharpening

at

the

same angle.

Wing

nut

-w

I

IO

ACCESSORIES

Width

(mm)

136 15-3/8"1

136 (5-3/8'1

CAUTION:

The

used

of

any other accessories not specified in this manual might be ha ardous.

t

Pait

No.

731013-7

731203-2

0

Replacement blades

*

Material

.

. .

Tungsten-Carbide

Dressing

stone

Part

No.

741801-4

Part

No.

155334-7

0

Sharpening holder

Part

No.

123006.2

Socket

wrench

Part

No.

782203-5

I

132mm(5%")

PLANER

JOINTER

Model

2004

c

2

$,M

PART NO.

$Fo

DEYRlPTlON

'LkM

PART NO. DESCRIPTION

MA

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

19

30

31

32

33

34

35

36

I7

38

39

40

41

42

43

44

45

46

47

48

19

50

51

52

53

54

55

26

>l

-

#

14

*

154260-7

164510-2

231098-8

924206-5

91 13094

3230

14.5

253312-2

152 146-9

271 244-1

9511 19.7

321131.5

2537980

91 1316-7

341498-5

2537980

321 135-7

8154384

812120-6

311104.2

953106-2

2539226

941301-6

341497-7

951 157.9

231048.3

921661-2

951 101.6

251609-3

941151.9

1631294

23

1537-8

911256.9

341808.8

2575574

91 11262

315111-1

151130-1

156576-6

921556-9

31

5

1064

911226.8

911226-8

33

1105.8

311451-5

951281-8

164509.7

155331-3

9112014

3211462

25301 1

6

91 1221-8

2315360

951101-6

1631

30-9

9111042

3415054

321531-5

-

1

2

1

A

R.

2

1

I

1

2

1

2

4

1

2

1

4

1

3

1

3

2

1

4

1

2

1

4

-

Ru1I.r

Chip

Cover

Compression

Spring

6

T

Screw

M5x10

P

H

Screw

M6.10 IWifh Washer1

SfOP!m

T

Washer 12

Rullor

26

Knob

60

Spring Pin

4-24

Screw

M14

F Washer 13

P

H

Scrm

M6x14 IWothWarhorl

Screw

Holder

F Warher 13

GWOe

Name

Plate

Scab

Plate

P

H

Screw

M4x6 IWith Washer1

Rivet

0

-

5

C

Warher 12

F

Washer 12

Slide

Plate

Spring

5-16

Compression

Spring

13

H

Boll M12x40

Sprmg Pin

4-10

H

F

H

Bolt

M6x17

F

flasher

6

Blade

Cover

Torsion

Spring

17

P

H

Screw

M5x35 IWilh Washer1

Bel,

cover

Sleeve

6

P

H

Screw

M4x16 IWith Waihsrl

8ear,ng

BO"

Frame

Motor

Housing

IWith Brush

Holder

E436538

x

2

and

n

Set

Scrcv

M5x8

3132060

x

21

H

801,

M10x35 <With Washer1

Motor

Cover

P

H

Screw

M5x18 IWith Washer1

P

ti

Screw

M5x18 IWith Warherl

Column

Bed

Spr,ng

Pl"

8-55

Bare

Guide

P

H

Erew

M5x8 IWith Warherl

Bush

5

F

Washer

6

P

H

Screw

M5x16 (With Washer1

Torsion

Spring

13

Spring

4-10

Lock

Lever

P

H

Screv,

M4x16 (With Washer)

Indicator

ti]8olt M10x20 (With Washer1

I

MA<

58

59

60

61

62

63

64

65

66

67

60

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

04

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

00

801

102

103

I04

05

06

07

08

09

10

11

12

13

-

NE

3114484

921571-3

2531340

321132.3

2544001.2

221317.0

2533114

9112268

951 1163

341499.3

2533114

2533148

911226.8

3415004

951116.3

271025-3

271607-1

9112014

321133-1

254001-2

961055-9

221317.0

961055-9

911261.6

911271-3

341509-6

257556-6

9

1 124 1.2

4112014

253011-6

9312026

911216-1

341515-1

156575-8

91 1221-8

231535-2

257555-8

25301

1.6

257556-6

251609-3

341510 1

342486

5

731013 7

2216584

21 1256-2

341507-0

161074-7

311106-8

341507.0

211256.2

222074

3

225053.0

31

19CS.2

>11106.1

141506-2

-

513340-2

1

4

I

1

3

1

4

1

3

1

4

1

16

4

1

8

1

2

1

-

Column

Supporter

H.

Boll M10x50 IWilh Washer1

F.Wmher 11

Screw

MZO

Woadrvll

Key

4

Straqht

Bsvsl

Gear

16

T.

Washer 10

P.

H.

Screw

M5x18 IWnh Washed

Sprinp Pin

4-20

Screw

Holdor

T.

Waher 10

T.Warhcr 15

P.

H.

Screw

M5x18 IWtth Washed

Handle

Supporter

Spring

4-20

Handle

120

Knob

20

P.

H

Screw

M5x8 IWith WYherl

Handle

Shall

Woadrulf

Key

4

Retaining

Ring

S-15

Straight

Bevel

Gear

16

Retaining

Ring

S-15

P.

H.

Screw

M5x50 IWilh Wesherl

Chsn

Cover

Sleeve

6

P

H.

Screw

M5x25 IWlth Washer1

P.

H

Screw

M5rB IWith Washer)

F.Washer

6

H.

Nu1

M5

P.

n.

~crm

~5x40

P.

n.

S~W

~5x14

Chip

Guide

GM

nousan9

cover

P

H.

Screw

M5x16 IWilh Washer1

Torsion

Spring

13

Sleeve

5

F.

Washer

6

Sleeve

6

n.

F.

H

8011 ~6x17

Drum

Cover

135

Blade

Holder

Planer

Blade

136

Helical

Gear

15

Ball

Bearing

6203LLB

Washer 17

Drum

P

H

Screw

M4x8

IWtthWsharl

Washer 17

.

Ball

Bearing

6203LLB

V-Pulley

6-41.5

IR1

Poly

V-Belt

6-504

P.

H.

Screw

M5xSO

(With Werherl

Ball

Bearing

6201LL8

Warher 12

ARMATURE ASSEMBLY

IAsnembled

Items

115. 116. 117. 118. 119& 1201

100

v.

c

'k;M

PART

NO.

"!&

DESCRIPTION

1:;M

PART

NO.

$to

DESCRIPTION

1

I

11s

v.

-

1mv.

zm

v.

220

v.

230

V.

-

250

V

Fan

92

O"llSs.l

10

Ball

Bearing

8200LLB

Rubber

Rn

4

Insulation Washer

Carbon

Brush

CB-150

For

1WV.

CB-153

Holder

CaD

RuMar

6

FIELD

ASSEMBLY

(With

Garter

Spring

654020-2)

100

v.

115

V.

-

130V.

200

v.

220

v.

230

v.

-

2WV.

V-Pulley

6-20

(LI

Switch

Protector

Inwl~tion

Washer

Noire

Suppm1.0r

CORD

ASSEMBLY

(Airembled

Cord.

Plug

IL

Card

Guard)

Black-White (With Plug)

Blask.Whm IWilh French

Tyw

Plug)

~ikk.Whi(e IWithoUl

Plug1

uL

&

CSA Listed

ISJT

TVD~

With

Plug)

UL

B

CSA Listed

ISJ

Type

Wifh Plug)

SEV

Listed

(With

Plug1

SAA

Listed

IW+th Plug1

Draka

(With

Plus1

Itahan

Tyoe

(With

Plum1

Spanish

Tyw

(With

Plug1

Switch

Double

Pole

Double

Pole

IWilh

Squared

Wsrhcrl

Cord

Guard

CDmDr&On

SWlnl

11

MACHINE

-

123006

2

934301

3

2410096

3128465

2519203

1551'539

7822035

820001

2

114

115

116

117

118

119

im

121

122

123

124

125

126

127

128

129

130

-

1

2

1

2

1

i13342-8

141025.7

L13051-6

111066-7

~31270-2

1630024

301002-1

5431504

643153.8

6436504

263005-3

5233W.6

523302-2

222073-5

3415046

6521609

645006-7

i41066-6

651750-6

6517514

582505.8

682503.2

-

1

2

1

-

For

BIeck

White. Blur

Brwn.

UL

B

CSA

Lsted

ISJT

B

SJ

Type).

SEV

Lasted

&

Oraka

Cord

For

Spanish.

lial+an

B

SAA

Listed

Card

M"

131

I32

133

134

135

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

I63

ACCI

400

401

402

403

404

405

406

-

687620.7

687609-1

911216-1

253748-5

221661-5

3211344

253797.2

221513.0

257065.5

9422514

931503-2

253180-3

221660.7

221657-6

256093.7

256092-9

253180

3

256092-9

253180-3

221659.2

9112234

32 1205.2

21425

1-1

231262- 1

162096-0

256093.7

221513.0

257065-5

942251-8

931503.2

2255

1 1-6

25~180.3

2216568

256092

9

j0UlES

1

2

I

1

8

4

3

2

I

1

For

Csosda

p

n

&raw

M5r14 (With Washer)

F WeshCr 12

Helicd

Gear

76

S~liodle

F

Wmhm 14

Sprocket

8

Ring

10

5

Wahcr 10

H

Nul

M10

F

Warhcr 10

Helical

Gem

67

HcIIF~I

Gear

12

P,"

4

P,"

4

F

Washer

10

Pl"

4

F

Washer 10

Heileal

n ear

61

P

H

Screw

M5x16 IWNh Washer)

Metal Holder

Plant

Braring

17

~ompre~ion

Soring

14

Roller

PI"

4

iprochet

8

P

Wmher 10

H

Nut

M10

Cham 35-44

F

Washer

10

9mg

10

'

neilcai

GW

12

P,"

4

SH~RPENING

HOLDER

ASSEMBLY

lA%$emblcd

Items

400.401.402

5

4031

W

Nut

M6

PreSIure

Plale

Sharpeomg

Holder

C

S

N

Bolt

M6r30

Leveller

Socket

Wrench 9

TOO1

care

~

&24?c&k-*ud.

Anjo,

Aichi,

hp8n

1

c

PRINTED IN JAPAN

1979-9-1.000 N

Makita 2004 User manual

Makita 2004 User manual

Related papers

Other documents