Miller MC250403L Owner's manual

Type
Owner's manual

This manual is also suitable for

OWNER’S MANUAL
OM-232 455E 201204
Runnert Cart 300244
Small Runnert Cart 300988
1-1. Safety Symbol Definitions
DANGER! Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained
in the text.
Cylinders contain gas under high pressure and can ex-
plode if damaged. Never let a welding electrode touch
any cylinder. Always secure cylinder to running gear,
wall, or other stationary support.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Welding processes cause flying pieces of metal and slag.
Wear safety glasses with side shields.
NOTICE
Indicates statements not related to personal injury.
Indicates special instructions.
Trailers
Falling equipment can cause serious personal injury and
equipment damage. Use lifting eye to lift unit only, not
trailer, gas cylinders, or any other accessories. Use
equipment of adequate capacity to lift unit or parts such
as engine or generator.
Running Gear
Falling equipment can cause injury and damage, over-
sized cylinder can cause tipping. Properly install and se-
cure all equipment onto cart before using cart. Always
secure or remove any tools stored on cart before moving
unit. Do not lift cart in any manner when equipment and
cylinder(s) are installed use handles to move cart. Do
not overload handles with cables use standard 10 to 15
foot cables as maximum lengths.
Beware of electric shock from welding electrode or wiring.
Touching the electrode while in contact with the work or
ground can cause electric shock. Always wear dry
gloves. Keep all panels and covers closed.
CALIFORNIA PROPOSITION 65 WARNINGS
Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects
and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after use.
OM-232 455 Page 2
1-2. Assembled Cart & Cylinder Rack
41-1/2
23-1/4
43-3/4
1054
591
1,111
55 lb 25 Kg
Overall Dimensions
Length
Width
Height
Inches Millimeters
Weight
804 873-C
41-1/2
19-1/2
33-1/2
1054
495
851
44 lb 20 Kg
Overall Dimensions
Length
Width
Height
Inches Millimeters
Weight
Runner Cart For Maxstar/Dynasty 350/700
Small Runner Cart For Maxstar/Dynasty 280
OM-232 455 Page 3
1-3. Typical Cart With Welding Power Source, Cooling System, And Gas Cylinder
5
1
2
8
804 874-D
3
6
! Be careful when placing or mov-
ing unit over uneven surfaces.
Tipping or falling equipment can
cause injury and damage equip-
ment.
1 Gas cylinder - Not Supplied
2 Chain
Obtain and install gas cylinder. Secure
gas cylinder with chain.
3 Foot Control - Not Supplied
4 Foot Control Holder
5 Cable Holders (3)
Install foot control holder and cable hold-
ers in any of the screw holes located on
top of side rails. Secure with supplied
.25020 X .50 hex head screws.
6 Cooling System - Not Supplied
Secure Coolmatet 1.3 with supplied
.250-20 x .50 hex head screws
Secure Coolmate 3.5 with supplied
.312-18 x .75 hex head screws
7 Cart
8 Welding Power Source - Not
Supplied
Secure Dynasty or Maxstar 350/700
(power source only) with supplied
.375-16 x .75 hex head screws.
7
4
Tools Needed:
3/8 in.
1
2
8
7
6
5
4
3
Runner Cart For Maxstar/Dynasty 350/700
Small Runner Cart For Maxstar/Dynasty 280
OM-232 455 Page 4
1-4. Cart Parts List
804 872-C
. Hardware is common and
not available unless listed.
1
2
3
4
5
6
7
8
9
10
13
11
12
19
15
18
Figure 1-1. Complete Assembly For 230 157
Description
Part
No.
Dia.
Mkgs.
230 157
Item
No.
Figure 1-1 Complete Cart Assembly.
Quantity
1 255 894 Handle, Cart 1... ............. .... ..................................................
2 +226 929 Panel, Side Rail LH 1... ............ .... ............................................
3 210 224 Chain, Straight Link 1/0 X 27 Bright Zinc Pld 1... ............. .... .....................
4 255 895 Support, Bottle 1... ............. .... ................................................
5 192 236 Label, Caution Over Turning Can Cause Injury 2... ............. .... .....................
6 +226 930 Panel, Side Rail RH 1... ............ .... ............................................
7 199 403 Holder, Foot Control 1... ............. .... ...........................................
8 191 875 Hanger, Cable/Torch 3... ............. .... .........................................
9 255 893 Base, Cart 1... ............. .... ....................................................
10 255 896 Tray, Bottle Assy 1... ............. .... ..............................................
11 602 250 Washer, Flat .812 ID x 1.469 OD x .134t Stl Pld Ansi .750 2... ............. .... ..........
12 209 869 Wheel, Polyolefin 10 In Diax 2.000 wide x .750 2... ............. .... ...................
13 121 614 Ring, Rtng Ext .750 Shaft X .085 Thk E Style Pld 2... ............. .... ..................
15 226 923 Caster, Swvl 4.00 In Polyolefin 2... ............. .... ..................................
18 255 892 Base, Front Panel 1... ............. .... .............................................
19 235 506 Spacer 2... ............. .... .......................................................
To maintain the factory original performance of your equipment, use only Manufacturers Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
OM-232 455 Page 5
805 491-A
. Hardware is common and
not available unless listed.
1
7
2
4
5
15
3
6
16
14
12
10
11
9
8
13
Figure 1-2. Complete Assembly For 254 522
Description
Part
No.
Dia.
Mkgs.
254 522
Item
No.
Figure 1-2 Complete Cart Assembly.
Quantity
1 251 105 Handle, Cart 1... ............. .... ..................................................
2 251 106 Rail, Side 2... ............. .... .....................................................
3 210 224 Chain, Straight Link 1/0 X 27 Bright Zinc Pld 1... ............. .... .....................
4 251 104 Handle, Lifting 1... ............. .... .................................................
5 200 285 Label, Warning Cylinder May Explode If Damaged 1... ............. .... .................
6 199 403 Holder, Foot Control 1... ............. .... ...........................................
7 191 875 Hanger, Cable/Torch 3... ............. .... .........................................
8 251 101 Base, Cart 1... ............. .... ....................................................
9 251 102 Tray, Bottle 1... ............. .... ...................................................
10 602 250 Washer, Flat .812 ID x 1.469 OD x .134t Stl Pld Ansi .750 2... ............. .... ..........
11 209 869 Wheel, Polyolefin 10 In Diax 2.000 wide x .750 2... ............. .... ...................
12 121 614 Ring, Rtng Ext .750 Shaft X .085 Thk E Style Pld 2... ............. .... ..................
13 008 999 Caster, Swvl 4.00 In Polyolefin 2... ............. .... ..................................
14 235 506 Spacer 2... ............. .... .......................................................
15 +251 107 Bracket, Bottle 1... ............ .... ................................................
16 251 103 Axle 1... ............. .... .........................................................
To maintain the factory original performance of your equipment, use only Manufacturers Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
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Miller MC250403L Owner's manual

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Owner's manual
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