Woodhaven 6004 Owner's manual

Brand: Woodhaven

Model: 6004

Type: Owner's manual

This manual is also suitable for

6002

Woodhaven 6004 can be used for mortising, edge routing, vertical panel bits, cutting tenons, etc. By loosening the two ratchet handles on the crank support, you can move the entire router plate/crank support assembly up or down for a great range of coarse adjustment. Make sure the two handles on the router plate are loosened and the two handles on the crank support are tight before attempting to turn the crank. Make sure you tighten the router plate handles after all height adjustments. Clamp or bolt the horizontal table to a workbench before using.

6002 & 6004

Horizontal

Router Table

Owners Manual

Please Read Carefully!

Parts List

Please identify and verify that you have all of the hardware

& parts shown prior to assembly. The parts described in this

box are identified in the instructions:

Part Description Quantity

4002 1-7/8” Double Track . . . . . . . . . . . . . . . . 4

4004 4" Double Track . . . . . . . . . . . . . . . . . . . 2

4006 6” Double Track . . . . . . . . . . . . . . . . . . . 2

4009 9-1/4" Double Track . . . . . . . . . . . . . . . . 2

4024 24" Double Track . . . . . . . . . . . . . . . . . . 2

6000B Crank Support . . . . . . . . . . . . . . . . . . . . 1

6000C Crank Handle, 2 piece set . . . . . . . . . . 1

6000D Phenolic Fence . . . . . . . . . . . . . . . . . . . . 2

6000F Dust Channels, set of 2 . . . . . . . . . . . . 1

6000HD Hold-All Kit . . . . . . . . . . . . . . . . . . . . . . . 1

6000N Bit Insert .........................2

6000S Phenolic Sides, Pair . . . . . . . . . . . . . . . . 1

6000T Phenolic Table . . . . . . . . . . . . . . . . . . . . 1

224 Guard ............................1

6000PA Angle-Ease Router Plate . . . . . . . . . . . . 1

1470X Angle-Ease ........................1

PLUS ONE of the Angle-Ease Motor Blocks below:

1470B Angle-Ease 3.5” motor block . . . . . . . . 1

1472B Angle-Ease 4.2” motor block . . . . . . . . 1

Part# Description Qty.

MF015 1” Screw 4

Part# Description Qty.

5760B Oval Nut 36

Part# Description Qty.

5859 Ratchet Handle 4

Part# Description Qty.

MF020 1-1/4" Screw 8

Part# Description Qty.

6000G Track Guide 4

Part# Description Qty.

5771B 3/4" Screw 4

Part# Description Qty.

5503 Thumb Screw 2

Part# Description Qty.

5770B 1/2" Screw 4

Part# Description Qty.

HB040 1-1/4” Bolt 16

Part# Description Qty.

MF010 3/4" Screw 6

Part# Description Qty.

WS002 Washer 20

BEFORE BEGINNING

 Identifyandverifythatyou

haveallthepartslisted.Read

theinstructionsatleastonce,

familiarizingyourselfwiththe

parts,beforebeginning.You’ll

needa#3Phillipsscrewdriver

anda7/16”wrenchforassembly.

ATTACH PLATE & TRACKS

 Therouterplate(6000PA)hasribsonboth

shortsidesthatguidetheplateinthetracks.The

routerplatecanbemountedinoneoftwoways:

Ifthebitopeningintherouterplateisplaced

atthetop,therouterwilltiltdownandthebit

willtiltup.Ifyouplacethebitopeninginthe

routerplateatthebottom,asshownindrawings,

therouterwilltiltupandthebitwilltiltdown.

Decidewhichwayyouwanttotilttherouter/bit.

 Ontworatchethandles(5859), insert

awasher(WS002)onthestud,insertthe

studsthruthetoptwocornersoftherouter

plateandstartanovalnut(5760B - smooth

side first)ontheendsofthestuds.

 Installfour1”screws(MF015)thruthefour

countersunkholesintherouterplateandstarta

trackguide(6000G - chamfered side first)on

theendsofthescrews.Theholegetstighteras

youtightenthescrewinthetrackguide,reducing

anychanceofvibrationlooseningthescrew.

 Slidea24”DoubleTrack(4024)on

theovalnutandtwotrackguidesoneach

shortsideoftherouterplate.Positionthe

DoubleTrackssothe1-1/2”widesmooth

sidesarefacingeachotherandtheT-slot

sidesarefacingoutawayfromeachother.

Theriboneachsideoftherouterplate

shouldbeintheT-slotofthetrack.Looselysnug

allfour1”screwsuntilthetrackwon’tslide,

thenloosenthescrewsuntilitslidessmoothly

butnotloosely.Thereshouldbesometension

onthetrack.Centertherouterplateonthe

DoubleTracksandtightentheratchethandles.

6000G x4

MF015 x4

5859 x2

WS002 x2

5760B x2

6000PA: Angle-Ease Router Plate

Centered on Double Tracks

4024 x2 - Double Tracks

ATTACH SIDES & TRACKS

 Installawasher(WS002)ontwelve1-1/4”bolts

(HB040).Inserttheboltsthrutheholesshowninthepair

ofphenolicsides(6000S)andstartanovalnut(5760B

- smooth side first)ontheendsofthebolts.Thesides

shouldlooklikemirrorimagesofeachotherwhendone.

 Slidea9-1/4”DoubleTrack(4009)anda6”

DoubleTrack(4006)ontotheovalnutslocatednearthe

longedgesofeachside.Positionthetracksevenwith

theendandedgesofeachsideandtightenthebolts.

 Laythe24”DoubleTracks/RouterPlateon

aflatsurfaceandslidethetwosides/ovalnutsat

thebackofthesidesontothetwotracks.Square

thetrackstothesides,adjustthetracksflushtothe

bottomofthesidesandtightenthefourbolts.

ThereisanextrasetofmountingholesinthePhenolic

Sides(6000S)whichallowyoutoelevatethe9-1/4”

DoubleTracks(4009)&Table(6000T) 3/4”.This

extratableheightmaybedesirabledependingon

thehowyouhavetheAngle-Easeplatemounted.

HB040 x12

WS002 x12

5760B x12

6000S - Sides

4009

4006

ATTACH DUST CHUTES

 GetthesetofDustChutess(6000F)

andinserttwo3/4”flatheadscrews

(MF010),thruthetwoholesineachDust

Chute,thenstartanovalnut(5760B -

flat side first)ontheendsofthescrews.

Attacha1-7/8”DoubleTrack(4002)to

eachovalnutandlooselytightenfornow.

 Installawasher(WS002)onfour

1-1/4”bolts(HB040).Inserttheboltsthru

theholesshowninthepairofphenolic

sides(6000S)andstartanovalnut(5760B

- smooth side first)ontheendsofthebolts.

 SlidethefrontDustChutewithout

thecutoutontotheinnermostoval

nutsonthesidesandtightenthebolts,

thenloosenandretightenthescrews

holdingtheDustChute.Repeatforthe

rearDustChutewiththecutout.

HB040 x4

WS002 x4

5760B x8

MF010 x4

600F x2 -

Dust Chutes

32.49

ATTACH TABLE & FENCE BRACKETS

 Installeight1-1/4”flatheadscrews(MF020)

thruthecountersunkholesinthephenolictable

(6000T)andstartanovalnut(5760B - smooth

side first)ontheendsofthescrews.Thefour

screws/ovalnutsinthemainfieldofthetable

areusedtoattachthetabletothe9-1/4”

tracks.Slidethetable/fouroval

nutsontothetracks,position

thetablesoitsapproximately

1/32”fromthefaceoftherouter

plateandtightenthescrews.

5771B x4

MF020 x4

5760B x8

5771B x4

MF020x4

5760B x8

 Fromeachsideofthetable,

slidea4”doubletrack(4004)onto

twoovalnutsontheundersideof

thetablesotheT-slotintheedgeof

thetrackfacestowardstheedgeof

thephenolictableandhangspast

itslightly.Centerthetrackonthe

ovalnutsandtightenthescrews.

 Inserta3/4”screw(5771B)

thrutheholesinthephenolicfences

(6000D)andstartanovalnut(5760B

- smooth side first) ontheendsofthe

screws.Slidetheovalnuts/fencesonto

each4”doubletrack,positiontheend

ofthefence1/32”fromtheedgeofthe

plate,thentightenthescrews.Usinga

straightedge,loosenthescrewsholding

the4”doubletracksonthephenolic

tableandadjustthefencefacesso

they’reinlinewiththefaceofthe

routerplate,thenre-tightenthescrews.

6000T - Phenolic Table

6000D

4004

INSTALL CRANK

HANDLE & ROUTER

 Getthecrank

handle(6000C).There

aretwoassemblies

tothispart-onehas

acrank,nut,and

mountingbracket,the

otherhasaboltand

bothandmounting

bracket.Attachthebolt

assemblytotheback

topoftherouterplate

withtwo1/2”screws

(5770B)thruthetwo

holesinitsmounting

bracket,butleave

themloosefornow.



 Installthecrank

assemblyontheback

ofthecranksupport

(6000B - the side with

the machined ends)

usingtwo1/2”screws

(5770B)thruthetwo

holesinitsmounting

bracket,butleavethem

loosefornow.From

thefrontofthesupport,

insertawasher(WS002)

oneachstudofthe

ratchethandle(5859),

insertthestudthruthe

holeateachendand

startanovalnut(5760B

- smooth side first)on

theendofthestuds.

 Slidethesupport/

ovalnutsontothe24”

tracksuntilthenut

ofthecranklinesup

withtheboltonthe

plate.Turnthecrankto

screwthenutontothe

boltapproximately1”,

thentightentheratchet

handlesonthecrank

supportandthefour

1/2”screws(5770B).

6000C

6000B

5770B x4

5859 x2

WS002 x2

5760B x2

ATTACH ANGLE-EASE, ROUTER & GUARD

 AssembleandmounttheAngle-Ease(1470X) tothe

routerplatefollowingtheinstructionsprovidedwithit.After

completingthat,mountyourrouterintheAngle-Ease.

Insertthetwothumbscrews(5503)throughtheslotsoftheGuard

(224)andintothethreadedholesintherouterplate(6000PA).

MOUNT ZERO-CLEARANCE INSERT

 Mountazero-clearanceinsert(6000N)intherecessed

openinginthetableusingtwo3/4”flatheadscrews

(MF010).Anextrainsertisprovided.

6000N

Router

MF010 x2

5503 x2

224

1470X

USING THE HORIZONTAL ROUTER TABLE

 Thecrankprovides1-3/8”offinebitheightadjustment.

Bylooseningthetworatchethandlesonthecranksupport,

youcanmovetheentirerouterplate/cranksupportassembly

upordownforagreatrangeofcoarseadjustment.

 Makesurethetwohandlesontherouterplateareloosened

andthetwohandlesonthecranksupportaretightbefore

attemptingtoturnthecrank.Makesureyoutighten

therouterplatehandlesafterallheightadjustments.

 Clamporboltthehorizontaltabletoaworkbench

beforeusing.Thehorizontaltablecanbeusedfor

mortising,edgerouting,verticalpanelbits,cutting

tenons,etc.Forsafety,werecommendthebitbekept

underthework/tableduringuse.

 Formortising,werecommend

ouroptional6012 Mortising Table.

(800) 344-6657 or WWW.WOODHAVEN.COM

6000HD Parts List:

242 Miter Hold-In . . . . . . . . . . . . . . . . . . . . 1

240B Hold-Down Featherboard . . . . . . . . . 1

HB030 1" Hex Bolt ......................2

WS002 1/4" Washer ......................2

5545 Hex Bolt Knob . . . . . . . . . . . . . . . . . . .2

Stock

Feed

Direction

6000HD HOLD-ALL KIT:

 Verifythatyouhaveallthepartslisted.

Unplugtherouterandremovetheguardfromthe

routerplateoftheHorizontalRouterTable.



 The242MiterHold-Inisdesignedtofitintothemiter

slotintheHorizontalRouterTable.Attachittothetable

usingthehardwareandfollowingthedirectionsthatcame

withit.Makesurethedirectionofthefeatherboardteeth

pointinthesamedirectionthatthestockisbeingfed.

Insertthe1”hexbolts(HB030A)intothehexrecessinthe

hexboltknob(5545).Installawasher(WS002)oneach

bolt.InserttheboltsthroughtheslotsintheHold-Down

Featherboard(240B) andscrewthemintotheguardmounting

holesintherouterplate.Thefeatherboardteethshould

bepointinginthesamedirectionthestockwillbefed.



 Inserttheworkinbetweenthefeatherboardsand

worksurface.Applypressuretothefeatherboardsto

compressthefingersslightlyagainstthework,thentighten

theknobs.Astheworkpasseseachfingeritwillspring

backandhelppreventtheworkfromkickingback.

240B

242

Woodhaven 6004 Owner's manual

Brand: Woodhaven

Model: 6004

Type: Owner's manual

This manual is also suitable for

6002

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Woodhaven 6004 Owner's manual

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Woodhaven 6004 Owner's manual

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