Woodhaven 6002 Owner's manual

Brand: Woodhaven

Model: 6002

Type: Owner's manual

This manual is also suitable for

6004

6002 & 6004

Horizontal

Router Table

Owners Manual

Please Read Carefully!

Parts List

Please identify and verify that you have all of the hardware

& parts shown prior to assembly. The parts described in this

box are identified in the instructions:

Part Description Quantity

4002 1-7/8” Double Track . . . . . . . . . . . . . . . . 4

4004 4" Double Track . . . . . . . . . . . . . . . . . . . 2

4006 6” Double Track . . . . . . . . . . . . . . . . . . . 2

4009 9-1/4" Double Track . . . . . . . . . . . . . . . . 2

4024 24" Double Track . . . . . . . . . . . . . . . . . . 2

6000B Crank Support . . . . . . . . . . . . . . . . . . . . 1

6000C Crank Handle, 2 piece set . . . . . . . . . . 1

6000D Phenolic Fence . . . . . . . . . . . . . . . . . . . . 2

6000F Dust Channels, set of 2 . . . . . . . . . . . . 1

6000HD Hold-All Kit . . . . . . . . . . . . . . . . . . . . . . . 1

6000N Bit Insert .........................2

6000S Phenolic Sides, Pair . . . . . . . . . . . . . . . . 1

6000T Phenolic Table . . . . . . . . . . . . . . . . . . . . 1

224 Guard ............................1

6000PA Angle-Ease Router Plate . . . . . . . . . . . . 1

1470X Angle-Ease ........................1

PLUS ONE of the Angle-Ease Motor Blocks below:

1470B Angle-Ease 3.5” motor block . . . . . . . . 1

1472B Angle-Ease 4.2” motor block . . . . . . . . 1

Part# Description Qty.

MF015 1” Screw 4

Part# Description Qty.

5760B Oval Nut 36

Part# Description Qty.

5859 Ratchet Handle 4

Part# Description Qty.

MF020 1-1/4" Screw 8

Part# Description Qty.

6000G Track Guide 4

Part# Description Qty.

5771B 3/4" Screw 4

Part# Description Qty.

5503 Thumb Screw 2

Part# Description Qty.

5770B 1/2" Screw 4

Part# Description Qty.

HB040 1-1/4” Bolt 16

Part# Description Qty.

MF010 3/4" Screw 6

Part# Description Qty.

WS002 Washer 20

BEFORE BEGINNING

 Identifyandverifythatyou

haveallthepartslisted.Read

theinstructionsatleastonce,

familiarizingyourselfwiththe

parts,beforebeginning.You’ll

needa#3Phillipsscrewdriver

anda7/16”wrenchforassembly.

ATTACH PLATE & TRACKS

 Therouterplate(6000PA)hasribsonboth

shortsidesthatguidetheplateinthetracks.The

routerplatecanbemountedinoneoftwoways:

Ifthebitopeningintherouterplateisplaced

atthetop,therouterwilltiltdownandthebit

willtiltup.Ifyouplacethebitopeninginthe

routerplateatthebottom,asshownindrawings,

therouterwilltiltupandthebitwilltiltdown.

Decidewhichwayyouwanttotilttherouter/bit.

 Ontworatchethandles(5859), insert

awasher(WS002)onthestud,insertthe

studsthruthetoptwocornersoftherouter

plateandstartanovalnut(5760B - smooth

side first)ontheendsofthestuds.

 Installfour1”screws(MF015)thruthefour

countersunkholesintherouterplateandstarta

trackguide(6000G - chamfered side first)on

theendsofthescrews.Theholegetstighteras

youtightenthescrewinthetrackguide,reducing

anychanceofvibrationlooseningthescrew.

 Slidea24”DoubleTrack(4024)on

theovalnutandtwotrackguidesoneach

shortsideoftherouterplate.Positionthe

DoubleTrackssothe1-1/2”widesmooth

sidesarefacingeachotherandtheT-slot

sidesarefacingoutawayfromeachother.

Theriboneachsideoftherouterplate

shouldbeintheT-slotofthetrack.Looselysnug

allfour1”screwsuntilthetrackwon’tslide,

thenloosenthescrewsuntilitslidessmoothly

butnotloosely.Thereshouldbesometension

onthetrack.Centertherouterplateonthe

DoubleTracksandtightentheratchethandles.

6000G x4

MF015 x4

5859 x2

WS002 x2

5760B x2

6000PA: Angle-Ease Router Plate

Centered on Double Tracks

4024 x2 - Double Tracks

ATTACH SIDES & TRACKS

 Installawasher(WS002)ontwelve1-1/4”bolts

(HB040).Inserttheboltsthrutheholesshowninthepair

ofphenolicsides(6000S)andstartanovalnut(5760B

- smooth side first)ontheendsofthebolts.Thesides

shouldlooklikemirrorimagesofeachotherwhendone.

 Slidea9-1/4”DoubleTrack(4009)anda6”

DoubleTrack(4006)ontotheovalnutslocatednearthe

longedgesofeachside.Positionthetracksevenwith

theendandedgesofeachsideandtightenthebolts.

 Laythe24”DoubleTracks/RouterPlateon

aflatsurfaceandslidethetwosides/ovalnutsat

thebackofthesidesontothetwotracks.Square

thetrackstothesides,adjustthetracksflushtothe

bottomofthesidesandtightenthefourbolts.

ThereisanextrasetofmountingholesinthePhenolic

Sides(6000S)whichallowyoutoelevatethe9-1/4”

DoubleTracks(4009)&Table(6000T) 3/4”.This

extratableheightmaybedesirabledependingon

thehowyouhavetheAngle-Easeplatemounted.

HB040 x12

WS002 x12

5760B x12

6000S - Sides

4009

4006

ATTACH DUST CHUTES

 GetthesetofDustChutess(6000F)

andinserttwo3/4”flatheadscrews

(MF010),thruthetwoholesineachDust

Chute,thenstartanovalnut(5760B -

flat side first)ontheendsofthescrews.

Attacha1-7/8”DoubleTrack(4002)to

eachovalnutandlooselytightenfornow.

 Installawasher(WS002)onfour

1-1/4”bolts(HB040).Inserttheboltsthru

theholesshowninthepairofphenolic

sides(6000S)andstartanovalnut(5760B

- smooth side first)ontheendsofthebolts.

 SlidethefrontDustChutewithout

thecutoutontotheinnermostoval

nutsonthesidesandtightenthebolts,

thenloosenandretightenthescrews

holdingtheDustChute.Repeatforthe

rearDustChutewiththecutout.

HB040 x4

WS002 x4

5760B x8

MF010 x4

600F x2 -

Dust Chutes

32.49

ATTACH TABLE & FENCE BRACKETS

 Installeight1-1/4”flatheadscrews(MF020)

thruthecountersunkholesinthephenolictable

(6000T)andstartanovalnut(5760B - smooth

side first)ontheendsofthescrews.Thefour

screws/ovalnutsinthemainfieldofthetable

areusedtoattachthetabletothe9-1/4”

tracks.Slidethetable/fouroval

nutsontothetracks,position

thetablesoitsapproximately

1/32”fromthefaceoftherouter

plateandtightenthescrews.

5771B x4

MF020 x4

5760B x8

5771B x4

MF020x4

5760B x8

 Fromeachsideofthetable,

slidea4”doubletrack(4004)onto

twoovalnutsontheundersideof

thetablesotheT-slotintheedgeof

thetrackfacestowardstheedgeof

thephenolictableandhangspast

itslightly.Centerthetrackonthe

ovalnutsandtightenthescrews.

 Inserta3/4”screw(5771B)

thrutheholesinthephenolicfences

(6000D)andstartanovalnut(5760B

- smooth side first) ontheendsofthe

screws.Slidetheovalnuts/fencesonto

each4”doubletrack,positiontheend

ofthefence1/32”fromtheedgeofthe

plate,thentightenthescrews.Usinga

straightedge,loosenthescrewsholding

the4”doubletracksonthephenolic

tableandadjustthefencefacesso

they’reinlinewiththefaceofthe

routerplate,thenre-tightenthescrews.

6000T - Phenolic Table

6000D

4004

INSTALL CRANK

HANDLE & ROUTER

 Getthecrank

handle(6000C).There

aretwoassemblies

tothispart-onehas

acrank,nut,and

mountingbracket,the

otherhasaboltand

bothandmounting

bracket.Attachthebolt

assemblytotheback

topoftherouterplate

withtwo1/2”screws

(5770B)thruthetwo

holesinitsmounting

bracket,butleave

themloosefornow.



 Installthecrank

assemblyontheback

ofthecranksupport

(6000B - the side with

the machined ends)

usingtwo1/2”screws

(5770B)thruthetwo

holesinitsmounting

bracket,butleavethem

loosefornow.From

thefrontofthesupport,

insertawasher(WS002)

oneachstudofthe

ratchethandle(5859),

insertthestudthruthe

holeateachendand

startanovalnut(5760B

- smooth side first)on

theendofthestuds.

 Slidethesupport/

ovalnutsontothe24”

tracksuntilthenut

ofthecranklinesup

withtheboltonthe

plate.Turnthecrankto

screwthenutontothe

boltapproximately1”,

thentightentheratchet

handlesonthecrank

supportandthefour

1/2”screws(5770B).

6000C

6000B

5770B x4

5859 x2

WS002 x2

5760B x2

ATTACH ANGLE-EASE, ROUTER & GUARD

 AssembleandmounttheAngle-Ease(1470X) tothe

routerplatefollowingtheinstructionsprovidedwithit.After

completingthat,mountyourrouterintheAngle-Ease.

Insertthetwothumbscrews(5503)throughtheslotsoftheGuard

(224)andintothethreadedholesintherouterplate(6000PA).

MOUNT ZERO-CLEARANCE INSERT

 Mountazero-clearanceinsert(6000N)intherecessed

openinginthetableusingtwo3/4”flatheadscrews

(MF010).Anextrainsertisprovided.

6000N

Router

MF010 x2

5503 x2

224

1470X

USING THE HORIZONTAL ROUTER TABLE

 Thecrankprovides1-3/8”offinebitheightadjustment.

Bylooseningthetworatchethandlesonthecranksupport,

youcanmovetheentirerouterplate/cranksupportassembly

upordownforagreatrangeofcoarseadjustment.

 Makesurethetwohandlesontherouterplateareloosened

andthetwohandlesonthecranksupportaretightbefore

attemptingtoturnthecrank.Makesureyoutighten

therouterplatehandlesafterallheightadjustments.

 Clamporboltthehorizontaltabletoaworkbench

beforeusing.Thehorizontaltablecanbeusedfor

mortising,edgerouting,verticalpanelbits,cutting

tenons,etc.Forsafety,werecommendthebitbekept

underthework/tableduringuse.

 Formortising,werecommend

ouroptional6012 Mortising Table.

(800) 344-6657 or WWW.WOODHAVEN.COM

6000HD Parts List:

242 Miter Hold-In . . . . . . . . . . . . . . . . . . . . 1

240B Hold-Down Featherboard . . . . . . . . . 1

HB030 1" Hex Bolt ......................2

WS002 1/4" Washer ......................2

5545 Hex Bolt Knob . . . . . . . . . . . . . . . . . . .2

Stock

Feed

Direction

6000HD HOLD-ALL KIT:

 Verifythatyouhaveallthepartslisted.

Unplugtherouterandremovetheguardfromthe

routerplateoftheHorizontalRouterTable.



 The242MiterHold-Inisdesignedtofitintothemiter

slotintheHorizontalRouterTable.Attachittothetable

usingthehardwareandfollowingthedirectionsthatcame

withit.Makesurethedirectionofthefeatherboardteeth

pointinthesamedirectionthatthestockisbeingfed.

Insertthe1”hexbolts(HB030A)intothehexrecessinthe

hexboltknob(5545).Installawasher(WS002)oneach

bolt.InserttheboltsthroughtheslotsintheHold-Down

Featherboard(240B) andscrewthemintotheguardmounting

holesintherouterplate.Thefeatherboardteethshould

bepointinginthesamedirectionthestockwillbefed.



 Inserttheworkinbetweenthefeatherboardsand

worksurface.Applypressuretothefeatherboardsto

compressthefingersslightlyagainstthework,thentighten

theknobs.Astheworkpasseseachfingeritwillspring

backandhelppreventtheworkfromkickingback.

240B

242

Woodhaven 6002 Owner's manual

Brand: Woodhaven

Model: 6002

Type: Owner's manual

This manual is also suitable for

6004

Download PDF

report

Woodhaven 6002 Owner's manual

This manual is also suitable for

Woodhaven 6002 Owner's manual

Other documents