Klutch Air-Operated Paint Shaker Owner's manual

Klutch
Brand
Klutch
Model
Air-Operated Paint Shaker
Category
Power tools
Type
Owner's manual
AIR PAINT SHAKER
OWNER'S MANUAL
Item # 45422
WARNING:
Read carefully and understand all INSTRUCTIONS before
operating. Failure to follow the safety rules and other basic
safety precautions may result in serious personal injury.
1209
1
Thank you very much for choosing a NORTHERN TOOL + EQUIPMENT CO., INC. Product!
For future reference, please complete the owner's record below:
Model: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire
manual to become familiar with this product before you begin using it.
This machine is designed for certain applications only. Northern Tool + Equipment cannot be
responsible for issues arising from modification. We strongly recommend this machine is not
modified and/or used for any application other than that for which it was designed. If you
have any questions relative to a particular application, DO NOT use the machine until you
have first contacted Northern Tool + Equipment to determine if it can or should be performed
on the product.
For technical questions please call 1-800-222-5381.
INTENDED USE
Your Paint Shaker is a very useful air tool. It has the capacity to shake a single pint can, four 1 liter round cans,
1 gallon round can, most aerosols (with caps) and square gallons. Your paint shaker can also take 1/4 and 1/2
pints stacked, or singly with spacers.
CAUTION: Do not shake aerosols for more than one minute. Do not shake aerosols if can temperature is
over 100ºF.
NOTE: The recommended oil for this air tool is 5W to 10W Non-detergent rust inhibiting air tool oil. DO NOT
USE MOTOR OIL.
TECHNICAL SPECIFICATIONS
Description Specifications
Capacity: 1 pint to 1 gallon can, up to 16 lbs.
Speed: Up to 700 cycles per minute @ 30º shake angle
Air Pressure: 70 to 175 PSI
Air Consumption: 4.3 CFM @ 90 PSI with 1 gallon can/16 lbs.
GENERAL SAFETY RULES
WARNING! Read and understand all instructions. Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your
pneumatic tool.
WARNING! The warnings, cautions, and instructions discussed in this instruction manual cannot
cover all possible conditions or situations that could occur. It must be understood by the operator that
common sense and caution are factors which cannot be built into this product, but must be supplied by
the operator.
SAVE THESE INSTRUCTIONS
WORK AREA
• Keep work area clean, free of clutter and well lit. Cluttered and dark work areas can cause accidents.
• Do not use your tool where there is a risk of causing a fire or an explosion; e.g. in the presence of
2
flammable liquids, gasses, or dust. Power tools create sparks, which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose
control, so visitors should remain at a safe distance from the work area.
• Be aware of all power lines, electrical circuits, water pipes and other mechanical hazards in your work
area, particularly those hazards below the work surface hidden from the operator's view that may be
unintentionally contacted and may cause personal harm or property damage.
• Be alert of your surroundings. Using power tools in confined work areas may put you dangerously close to
cutting tools and rotating parts.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
• Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. Air vents often
cover moving parts and should be avoided.
• Use safety apparel and equipment. Use safety goggles or safety glasses with side shields which comply
with current national standards, or when needed, a face shield. Use a dust mask in dusty work conditions.
This applies to all persons in the work area. Also use non-skid safety shoes, hardhat, gloves, dust collection
systems, and hearing protection when appropriate.
• Avoid accidental starting. Do not carry the power tool with your finger on the switch. Ensure the switch is in
the off position before plugging tool into power outlet. In the event of a power failure, while a tool is being
used, turn the switch off to prevent surprise starting when power is restored.
• Do not overreach. Keep proper footing and balance at all times.
• Remove adjusting keys or wrenches before connecting to the power supply or turning on the tool. A wrench
or key that is left attached to a rotating part of the tool may result in personal injury.
• Avoid unintentional starting. Do not carry any tool with your finger on the trigger, whether it is connected to
the compressor or not.
PNEUMATIC TOOL USE AND CARE
• Compressed air only. Only use clean, dry and regulated compressed air to power this tool. Never use
oxygen, carbon dioxide or any other bottled gas as a power source for this tool.
• Do not force the tool. Tools do a better and safer job when used in the manner for which they are designed.
Plan your work, and use the correct tool for the job.
• Never use a tool with a malfunctioning switch. Any power tool that cannot be controlled with the switch is
dangerous and must be repaired by an authorized service representative before using.
• Disconnect air supply from tool and place the switch in the locked or off position before servicing, adjusting,
installing accessories or attachments, or storing. Such preventive safety measures reduce the risk of starting
the power tool accidentally.
• Secure work with clamps or a vise instead of your hand to hold work when practical. This safety precaution
allows for proper tool operation using both hands.
• Store idle tools. When tools are not is use, store them in a dry, secure place out of the reach of children.
Inspect tools for good working condition prior to storage and before re-use.
• Use only accessories that are recommended by the manufacturer for your model. Accessories that may be
suitable for one tool may create a risk of injury when used on another tool.
• Keep guards in place and in working order.
• Never leave tool running unattended.
• Maintain tools with care.Keep tools clean for better and safer performance. Follow instructions for
lubricating and changing accessories. Inspect compressor’s cord periodically and, if damaged, have them
repaired by an authorized technician. Inspect all hoses for leaks prior to use. The handles must be kept clean,
dry, and free from oil and grease at all times.
3
• Use proper size and type air pressure line and fittings for this tool.
• Drain compressor every day. Do not allow moisture to build up inside the compressor. Do not allow
compressor to sit pressurized for longer than one hour.
• Use air hoses rated for safe operation of the tool. Make sure the hose is free of obstructions or snags.
Entangled hoses can cause loss of balance or footing.
• Make sure all equipment is rated to the appropriate capacity. Make sure that regulator is set at least 10
PSI lower than the lowest rated piece of equipment you are using.
UNPACKING
When unpacking, check to make sure the following parts are included.
ASSEMBLY
PLEASE REFER TO PARTS LIST.
Step 1: Select a clear area on your workbench to mount the Paint Shaker. Use the appropriate hardware. Make
sure Paint Shaker is securely mounted.
Step 2: Thread the INLET FITTING (#04) into the HOUSING ASSEMBLY (#40) and tighten with a 5/8in. wrench.
Step 3: Thread the LUBRICATOR ASSEMBLY (#03) onto the INLET FITTING. Do not over tighten.
Step 4: Thread the CONTROL VALVE (#01) onto the BRASS NIPPLE (#02), already fitted to the LUBRICATOR
ASSEMBLY. Tighten with a 5/8in. wrench.
Step 5: Your Paint Shaker is ready for use.
ITEM# DESCRIPTION
N/A Paint Shaker
#01 Control Valve
#02 BrassNipple
#03 Lubricator Assembly
#04 Inlet Fitting
OPERATION
PLEASE REFER TO PARTS LIST.
Step 1: Clamp can firmly by turning the HANDLE (#44) as shown in Figure 1. Do not crush can.
NOTE: Clamp mostly empty cans and aerosol cans with lids toward clamp handle.
Step 2: Set Air Compressor’s regulator for 120 PSI and turn on.
Step 3: Allow pressure to build to 120 PSI.
Step 4: Start Paint Shaker by quickly opening the control valve about 1/4 turn.
CAUTION: Watch cans while shaking. Make sure cans do not come loose. Turn Paint Shaker off
immediately if this happens.
Step 5: Stop Paint Shaker when done by closing the control valve.
Step 6: Unclamp can. Remove.
Step 7: If rotation is more/less than 15° from side-to-side, screw the ADJUSTMENT SCREW (#07) in/out
respectively.
4
Handle (#44)
Tighten
A
djustment Screw (#07)
Figure 1. Clamping Paint Can
5
MAINTENANCE
PLEASE REFER TO PARTS LIST.
WARNING: Make sure this tool is disconnected from its power source before attempting any maintenance,
cleaning, or inspection.
• Maintain your tools. It is recommended that the general condition of any tool be examined before it is used.
Keep your tools in good repair by adopting a program of conscientious repair and maintenance in accordance
with the recommended procedures found in this manual. If any abnormal vibrations or noise occurs, turn the
tool off immediately and have the problem corrected before further use. Have necessary repairs made by
qualified service personnel.
• Cleaning. Use only soap and a damp cloth to clean your tools. Many household cleaners are harmful to
plastics and other insulation. Never let liquid get inside a tool.
Your air tool needs regular maintenance, including checking the oil level, checking the shake angle, and grease
the clamp screw and zerk fittings.
Adjust Lubricator
Check oiling each time you stop the Paint Shaker.
Step 1: Remove the fill cap from the LUBRICATOR ASSEMBLY (#03) and fill the oil reservoir with
pneumatic oil.
Step 2: Open (by turning counterclockwise) or close (by turning clockwise) oil drip rate adjustment screw,
located on top of the LUBRICATOR ASSEMBLY, until oil is dripping from the drip spout, as shown
in Figure 2.
Step 3: Adjust oil drip rate so that 1 drop occurs every 15-20 seconds.
Note: Do not force adjustment screw. It stops when fully closed.
Oil Drip Rate
Adjustment Screw
Drip Spout
Fill Cap
Figure 2. Oil Drip Adjustment
Check Oil
Check oil level once a week (more often for heavy use).
Step 1: Hold a suitable container underneath the drain plug and unscrew as shown in Figure 3.
Step 2: Tighten the drain plug.
Step 3: Remove the fill cap and add pneumatic tool oil until reservoir is 3/4 full.
Step 4: Tighten the fill cap.
Greasing
Step 1: Grease ZERK FITTINGS (#35)
once every three months
(more often for heavy use) as
shown in Figure 4.
Step 2: Grease the CLAMP SCREW
(#51) every six months
(more often for heavy use).
6
Loosen
Drain Plug
Reservoir
Fill Cap
Figure 3. Fill Reservoir
Figure 4. Grease Zerk Fittings
Zerk Fittings (#35)
Clamp Screw (#51)
(Located beneath the
clamp frame.)
7
WARRANTY
One Year Warranty
For warranty questions, call 1-800-222-5381
PARTS LIST
ITEM# DESCRIPTION QTY ITEM#DESCRIPTION QTY
01 Control Valve128Cylinder Body1
02 BrassNipple 1 29 CylinderRod 1
03 Lubricator Assembly 1 30 Rod End Bearing 1
04 Inlet Fitting 1 31 CrankThrust Washer2
05 AdjustmentSeal1 32Crank Arm 1
06 Adjustment Jam Nut 1 33 Crank Pin Retaining Ring 2
1niPknarC431wercStnemtsujdA70
08 Air Hose 1 35 Zerk Fitting 2
09 Hose Clamp236 1tfahSniaM
10 InletElbowFitting 1 37 LockWasher 1/2in. 1
11 Cylinder Stud 1 38 1/2in.12 Nut 1
12 ShockMetal Washer2 39 MainBearing2
13 Shock Rubber Washer 2 40 Housing Assembly 1
14 Valve Body Screw 3 41 ThrustWasher1
15 LowerBody Valve1 42 1tloB-U
16 Valve Body O-Ring 1 43 Clamp Frame1
17 Check ValveDisc 1 44 1eldnaH
1niPlloR541csiDevlaV81
19 Upper Valve Body 1 46 Clamp Nut (Left Hand)1
4tloBwaJ741gnikcaP02
21 Piston Screw 1 48 Clamp Nut (Right Hand) 1
22 Wear Ring 1 49 ThrustWasher1
1niPlloR051gniR-OnotsiP32
24 Piston 1 51 Clamp Screw1
4mihSwaJ251kcoCriA52
26 Rod Bearing 1 53 3/8in.16 Nut 8
2
2
waJ
Nut
45
55
1laeSdoR72
8
PARTS DIAGRAM
Distributed by
Northern Tool & Equipment Co., Inc.
Burnsville, MN 55306
Northern Tool.com
Made in China
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California to
cause cancer, birth defects or other reproductive harm. Some examples of
these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.
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Klutch Air-Operated Paint Shaker Owner's manual

Klutch
Brand
Klutch
Model
Air-Operated Paint Shaker
Category
Power tools
Type
Owner's manual
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