Carlisle Quick Cleaner Owner's manual

SERVICE MANUAL

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HD-QCH Quick Cleaner Head

Model: HD-QCH-500

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CONTENTS EN

CONTENTS

SAFETY: 3-7

Safety Precautions ............................................................................................................................................ 3

Hazards / Safeguards ........................................................................................................................................ 4

INTRODUCTION: 8

 CleanEquipmentExtremelyEfcientlyWithLessSolvent ..................................................................................... 8

 Specications ................................................................................................................................................... 8

INSTALLATION: 9-11

Grounding and Mounting ....................................................................................................................................9

OPERATION: 12-13

How To Use .................................................................................................................................................... 12

MAINTENANCE: 13

Cleaning ........................................................................................................................................................ 13

PARTS IDENTIFICATION: 14-15

 HD-QCH-500-PartsList.................................................................................................................................. 14

SAFETY

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WARNING

CAUTION

NOTE

SAFETY

SAFETY PRECAUTIONS

Beforeoperating,maintainingorservicingany

electrostatic

coating system

, read and understand all of the technical

andsafetyliteratureforyourproducts.Thismanualcontains

informationthatisimportantforyoutoknowandunderstand.

ThisinformationrelatestoUSER SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this

information, we use the following symbols. Please pay

particularattentiontothesesections.

A WARNING! states information to alert you to

a situation that might cause serious injury if

instructions are not followed.

A CAUTION! states information that tells how to

prevent damage to equipment or how to avoid a

situation that might cause minor injury.

A NOTE is information relevant to the

procedure in progress.

Whilethismanuallistsstandardspecicationsandservice

procedures,someminordeviationsmaybefoundbetween

thisliteratureandyourequipment.Differencesinlocalcodes

andplantrequirements,materialdeliveryrequirements,etc.,

makesuchvariationsinevitable.Comparethismanualwith

your system installation drawings and associated equipment

manualstoreconcilesuchdifferences.

TheuserMUSTreadandbefamiliarwiththe

SafetySectioninthismanualandthesafetyliterature

thereinidentied.

Thisequipmentisintendedtobeusedby

trained personnel ONLY.

This manual MUST be read and thoroughly

understood by ALL personnel who operate, clean

or maintain this equipment! Special care should

be taken to ensure that the WARNINGS and

safety requirements for operating and servicing the

equipment are followed. The user should be aware

of and adhere to ALL local building and re codes

and ordinances as well as NFPA 33 AND EN 16985

SAFETY STANDARDS, LATEST EDITION, or

applicablecountrysafetystandards,priortoinstalling,

operating,and/orservicingthisequipment.

The hazards shown on the following pages may

occurduringthenormaluseofthisequipment.

Repairsmayonlybeperformedbypersonnelauthorizedby

CarlisleFluidTechnologies.

Carefulstudyandcontinueduseofthismanualwillprovidea

betterunderstandingoftheequipmentandprocess,resulting

inmoreefcientoperation,longertrouble-freeserviceand

faster,easiertroubleshooting.Ifyoudonothavethemanuals

and safety literature for your equipment, contact your local

Carlisle Fluid Technologies representative or Carlisle Fluid

Technologiestechnicalsupport.

SAFETY EN

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AREA

Tellswherehazards

may occur.

HAZARD

Tellswhatthehazardis.

SAFEGUARDS

Tellshowtoavoidthehazard.

Spray Area Fire Hazard

Improperorinadequateoperation

and maintenance procedures will

causearehazard.

Protectionagainstinadvertent

arcingthatiscapableofcausing

reorexplosionislostifany

safetyinterlocksaredisabled

during operation. Frequent Power

SupplyorControllershutdown

indicatesaprobleminthesystem

requiring correction.

Fireextinguishingequipmentmustbepresentinthe

spray area and tested periodically.

Sprayareasmustbekeptcleantopreventthe

accumulationofcombustibleresidues.

Smokingmustneverbeallowedinthesprayarea.

Thehighvoltagesuppliedtotheatomizermustbeturned

offpriortocleaning,ushing,ormaintenance.

Sprayboothventilationmustbekeptattherates

requiredbyNFPA33,EN16985,country,andlocalcodes.

Inaddition,ventilationmustbemaintainedduring

cleaningoperationsusingammableorcombustible

solvents.

Electrostaticarcingmustbeprevented.Safesparking

distancemustbemaintainedbetweenthepartsbeing

coatedandtheapplicator.Adistanceof1inch(25mm)

forevery10KVofoutputvoltageisrequiredatalltimes.

Testonlyinareasfreeofcombustiblematerial.

Testingmayrequirehighvoltagetobeon,butonlyas

instructed.

Non-factoryreplacementpartsorunauthorized

equipmentmodicationsmaycausereorinjury.

Ifused,thekeyswitchbypassisintendedforuseonly

duringsetupoperations.Productionshouldneverbe

donewithsafetyinterlocksdisabled.

Thepaintprocessandequipmentshouldbesetupand

operatedinaccordancewithNFPA33,NEC,OSHA,local,

country,andEuropeanHealthandSafetyNorms.

SAFETY

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AREA

Tellswherehazards

may occur.

HAZARD

Tellswhatthehazardis.

SAFEGUARDS

Tellshowtoavoidthehazard.

Improperorinadequateoperation

and maintenance procedures will

cause a

rehazard.

Protectionagainstinadvertent

arcingthatiscapableofcausing

reorexplosionislostifany

safetyinterlocksaredisabled

during operation.

Frequent Power Supply or

Controllershutdownindicatesa

probleminthesystemrequiring

correction.

Improperoperationor

maintenance may create

ahazard.

Personnelmustbeproperly

trainedintheuseofthis

equipment.

Personnelmustbegiventraininginaccordancewiththe

requirementsofNFPA33.

Instructionsandsafetyprecautionsmustbereadand

understoodpriortousingthisequipment.

Comply with appropriate local, state, and national codes

governing ventilation, re protection, operation mainte-

nance,andhousekeeping.ReferenceOSHA,NFPA33,EN

Normsandyourinsurancecompanyrequirements.

General Use

and Mainte-

nance

Spray Area Explosion Hazard

Electrostatic arcing must be prevented. Safe sparking

distance must be maintained between the parts being

coatedandtheapplicator.Adistanceof1inch(25mm)for

every10KVofoutputvoltageisrequiredatalltimes.

Unlessspecicallyapprovedforuseinhazardouslocations,all

electricalequipmentmustbelocatedoutsideorapplicable

countycodehazardousareas,inaccordancewithNFPA33.

Testonlyinareasfreeofammableorcombustiblematerials.

The current overload sensitivity (if equipped) MUST be

set as described  in  the  corresponding section of the

equipmentmanual.Protectionagainstinadvertentarcing

thatiscapableofcausingreorexplosionislostifthe

currentoverloadsensitivityisnotproperlyset.Frequent

powersupplyshutdownindicatesaprobleminthesystem

whichrequirescorrection.

Alwaysturnthecontrolpanelpoweroffpriortoushing,

cleaning, or working on spray system equipment.

Before turning high voltage on, make sure no objects are

withinthesafesparkingdistance.

Ensure that the control panel is interlocked with the

ventilationsystemandconveyorinaccordancewithNFPA-

33,EN16985.

Have re extinguishing equipment readily available and

tested periodically.

SAFETY EN

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AREA

Tellswherehazards

may occur.

HAZARD

Tellswhatthehazardis.

SAFEGUARDS

Tellshowtoavoidthehazard.

Spray Area /

High Voltage

Equipment

Thereisahighvoltagedevice

thatcaninduceanelectrical

chargeonungroundedobjects

whichiscapableofigniting

coating materials.

Inadequategroundingwill

causeasparkhazard.A

spark can ignite many coating

materialsandcauseare

or explosion.

Electrical Discharge

Partsbeingsprayedandoperatorsinthesprayareamustbe

properly grounded.

Parts being sprayed must be supported on conveyors or

hangers that are properly grounded. The resistance between

thepartandearthgroundmustnotexceed1MegOhm.(Refer

toNFPA33,EN16985.)

Operators must be grounded. Groundingstraps on wrists or

legsmaybeusedtoassureadequategroundcontact.

FootwaretobeusedbyoperatorshallcomplywithENISO20344,

resistance not to exceed 100 Meg Ohm. Protective clothing

includingglovesshouldcomplywithEN1149-5,resistancenotto

exceed100MegOhm.

Operatorsmustnotbewearingorcarryinganyungrounded

metalobjects.

When using an electrostatic handgun, operators must

assure contact with the handle of the applicator via

conductiveglovesorgloveswiththepalmsectioncutout.

NOTE:REFERTONFPA33,EN16985ORSPECIFICCOUNTRY

SAFETY CODES REGARDING PROPER OPERATOR GROUND-

ING.

All electrically conductive objects in the spray area, with the

exceptionofthoseobjectsrequiredbytheprocesstobeathigh

voltage,mustbegrounded.Groundedconductiveooringmust

beprovidedinthesprayarea.

Alwaysturnoffthepowersupplypriortoushing,cleaning,or

workingonspraysystemequipmentorapplicablecountycode.

Unless specically approved for use in hazardous locations,

allelectricalequipmentmustbelocatedoutsideorapplicable

countrycode,hazardousareas,inaccordancewithNFPA33.

Avoidinstallinganapplicatorintoauidsystemwherethe

solventsupplyisungrounded.

Donottouchtheapplicatorelectrodewhileitisenergized.

SAFETY

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AREA

Tellswherehazards

may occur.

HAZARD

Tellswhatthehazardis.

SAFEGUARDS

Tellshowtoavoidthehazard.

Highvoltageequipmentis

utilizedintheprocess.Arcing

inthevicinityofammableor

combustiblematerialsmayoccur.

Personnelareexposedtohigh

voltageduringoperationand

maintenance.

Protectionagainstinadvertentarcing

thatmaycauseareorexplosion

islostifsafetycircuitsaredisabled

during operation.

Frequentpowersupplyshut-down

indicatesaprobleminthesystem

whichrequirescorrection.

Anelectricalarccanignitecoating

materialsandcauseareor

explosion.

Electrical Discharge

Electrical

Equipment

FollowtherequirementsoftheSafetyDataSheetsupplied

bycoatingmaterialmanufacturer.

Adequate exhaust must be provided to keep the air free

ofaccumulationsoftoxicmaterials.ReferenceEN12215or

applicablecode.

Use a mask or respirator whenever there is a chance of

inhalingsprayedmaterials.Themaskmustbecompatible

with the material being sprayed and its concentration.

Equipmentmustbeasprescribedbyanindustrialhygienist

orsafetyexpert,andbeNIOSHapproved.

Chemical HazardToxic

Substances Certainmaterialsmaybe

harmfulifinhaled,orifthere

iscontactwiththeskin.

Unlessspecicallyapprovedforuseinhazardouslocations,

thepower supply, controlcabinet, and allother electrical

equipment must be located outside or applicable country

codes, hazardous areas in accordance with NFPA 33 and

EN16985.

TurnthepowersupplyOFFbeforeworkingon

theequipment.

Testonlyinareasfreeofammableorcombustiblematerial.

Testingmayrequirehighvoltagetobeon,butonly

as instructed.

Productionshouldneverbedonewiththesafety

circuitsdisabled.

Beforeturningthehighvoltageon,makesurenoobjects

arewithinthesparkingdistance.

Spray applicators require that aluminum inlet ttings be

replacedwithstainlesssteel.

Aluminum is widely used in other spray application

equipment-suchasmaterialpumps,regulators,triggering

valves, etc. Halogenated hydrocarbon solvents must

neverbeusedwithaluminumequipmentduringspraying,

ushing,orcleaning.Readthelabelordatasheetforthe

materialyouintendtospray.Ifindoubtastowhetheror

not a coating or cleaning material is compatible, contact

your coating supplier. Any other type of solvent may be

usedwithaluminumequipment.

Halogenatedhydrocarbonsolvents

forexample:methylenechloride

and1,1,1,-Trichloroethaneare

notchemicallycompatiblewiththe

aluminumthatmightbeusedin

manysystemcomponents.The

chemicalreactioncausedbythese

solventsreactingwithaluminum

canbecomeviolentandleadtoan

equipment explosion.

Explosion Hazard —

Incompatible Materials

Spray Area

INTRODUCTION EN

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CLEAN EQUIPMENT EXTREMELY

EFFICIENTLY WITH LESS

SOLVENT

QuickCleanerHeadprovidesameansofcleaningtheinside

of material hose, uid passageways of spray guns, and

otherpaintequipment.Itisdesignedtosimultaneouslymix

solventsand compressedair topressureushpaintlines

and passages quickly and thoroughly, eliminating color

contaminationandsavingtime.

The unit is innitely adjustable allowing for the proper

solvent-air ratio to ensure clean uid passages. Check

valvesonbothairanduidinletspreventpossiblebackow

of material into inlets/supply.

INTRODUCTION

Important

1.ReadandfollowallinstructionsandSATETY

PRECAUTIONSbeforeusingthisequipment.

2. Retain for future reference.

Part Number

HD-QCH-500 Quick Cleaner Head

SPECIFICATIONS

Maximum Inlet Working

Pressure (Air/Fluid): 6.9Bar(100psi,10.69MPa)

Fluid Passage Materials: Stainless Steel, PTFE, and

 NickelPlatedBrass

Inlet Threads: Compatiblewith1/4BSPor

 1/4NPSMThreads

Outlet Threads: Compatiblewith3/8BSPor

 3/8NPSMThreads

CAUTION

Insure all inlet feed hoses meet the pressure

ratingrequiredfortheinletpressureusedforairand

uidsupply.

INSTALLATION

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INSTALLATION

1. Clean, moisture and oil free air supply is necessary.

Installmistseparatorortransformerasclosetotheunit

as possible. Contaminated air may lead to problems

withcoatingorcoatingequipmentincludingthisdevice.

2.Use clean solvent or water (hereinafter referred

to as “cleaning solutions”) to be supplied to this

device. Running dirty cleaning solutions or paints

maycausedamagetothisdeviceormayresultin

poor cleaning performance.

3.Connectthecleaningsolutionhosetothe“uidin”port,

airhoseto the“airin” port,rmlyassuringthatboth

hose connections are tightened adequately. The air

connectionsarecompatiblewithboth1/4BSPPand1/4

NPSMthreads.

4.An adapter and check valve (SSCV-4-6T, 6T-4T) are

attached to the air and uid inlets on the unit. The

checkvalvesareincludedtopreventthepossibilityof

anycleaningsolutionbackowingintotheairsupply/

inlet.Donotusetheunitwithouttheinclusionofinlet

checkvalves.

Figure 1: Make two or more holes of between Ø6.2 to

6.5 such as in the frame of the mount pad. Attach the

device to the mount pad using the included hardware in

the mounting kit (HD-QCH-002).

Figure 3: Make two holes of between Ø6.2 to 6.5 on the

top plate of the mount, attach the multi bracket to the

device, and then tighten the top plate and the multi

bracket with the included hardware in the bracket kit

(HD-QCH-002).

WARNING

Thisequipmentmustbexedtoastablesurface

at all times during use in order to prevent possible

seriousinjury.(Seegures1,3and4).

Figure 2: This unit must be connected to true earth

ground at all times during use to prevent possible serious

injury.

GROUNDING AND MOUNTING

Ensure the unit is at earth ground potential no

matterwhichmountingmethodisused.

INSTALLATION EN

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Figure 4: Sandwich the round pipe chosen for mounting

between the device and the multi bracket, and tighten

them with four bolts included in the mounting kit (HD-

QCH-002).

5.Ball valves may be added to the air and/or inlet ow

pathformoreeaseofoperationandincreasedsafety.

BOLT HOLE MOUNTING PATTERN

INSTALLATION

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Manual Gun Illustration

Automatic Gun Illustration

NOTE: Allequipmentmustbegroundedtohaveearthground.

OPERATION EN

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OPERATION

1. Do not run dirty paints or dirty cleaning solutions

throughthisdevice.

2.Ifthedifferenceofsupplypressurebetweenthecleaning

solutions and the air is large, mixing will be difcult,

so adjust the air supply and cleaning solution supply

pressurestothesamelevelinadvance.

3.Fully turn the uid adjustment valve and air adjustment

valve knob clockwise for minimum ow. (This does not

completely stop ow, and should not be treated as a

dedicatedon/offvalve).

AIR SUPPLY CLEANING SOLUTION

CLEANING SOLVENT

& AIR OUTLET

AIR ADJUSTMENT VALVE

FLUID ADJUSTMENT VALVE

OUTLET BALL VALVE

HOW TO USE

NOTE

Theresistancerequiredtoadjusttheuidandair

volume knobs is to prevent accidental adjustments

and/orchangesinadjustmentduetovibration.

4.Before opening the outlet valve, make sure that

airadjustmentvalveisopenedrstandyouruid

adjustmentvalveisopenedsecond.

Thisisanother

safteypercautiontopreventanypossibleuidbackow

intotheairsupply

MAINTENANCE

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MAINTENANCE

1.Perform daily internal cleaning/ushing to ensure the

bestusabilityandperformanceofthisdevice.

2.Never completely immerse in any solvent or cleaning

solutions as this can be detrimental to the life of this

device.Immersingthisdeviceinliquidmaydeteriorate

theseals,resultingincleaningsolutionleaksorairleaks.

CLEANING

5.Howtoadjustthecleaningsolutionowrateandair

owrate.

a.For both knobs, turn clockwise to decrease the ow

rateorturncounterclockwisetoincreasetheowrate.

b. Next, turn the air adjustment valve knob to mix the

airwith the cleaningsolutions. (You canalso drythe

devicebyturningoffcleaningsolutionsupplytoletonly

airowthroughthedevice).

Next,startingfromthefullclosedposition,turnthe

uid adjustment valve knob to adjust the ow rate

ofthecleaningsolutions.(Cleaningwithnearlyonly

solvent is possible by turning off your air supply or

decreasingthe air adjustmentvalveto its minimum

owadjustment).

d.Adjusttheowratesofcleaningsolutionsandtheair

untiltheusersdesiredcleaningneedsaresatised.

6.The settings for the uid adjustment valve and air

adjustmentvalvecanbeleftconstantforsimilarcleaning

performanceeachtimetheunitisinuse.

NOTE

Theunitwill needtobereadjustediftheuid/air

supplyvolumeorpressureischanged.

PARTS IDENTIFICATION EN

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PARTS IDENTIFICATION

HD-QCH-500

PARTS IDENTIFICATION

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Ref # Description QtyPart #

1 HD-QCH-001 BODY,HD-QCH 1

2 SSBV-6S-316 BALLVALVE,3/8NPSM-BSP,3/8NPT(F) 1

3 6T-6T 3/8-18NPT(M)X3/8NPT(M)NIPPLE 1

4 HD-QCH-012-K5 SEAL,BUSHING(INCLUDEDWITHNEEDLEVALVEASSEMBLIES)KITOF5 1

5 HD-QCH-011 NEEDLEVALVEASSEMBLY,AIR 1

6 HD-QCH-013 NEEDLEVALVEASSY,FLUID 1

7 6T-4T 3/8”NPT(M)X1/4”NPT(M) 2

8 SSCV-4-6T CHECKVALVE1/4NPS(M)X3/8NPT(F) 2

9 QSK-006 SCREWM5X1.0-12MMPHILLIPS,GROUND 1

10 HD-QCH-002 ASSY,MOUNTINGBRACKET(INCLUDESALLFASTNERS) 1

11 QSK-006 ASSY,GROUNDINGWIRE 1*

HD-QCH-500 - PARTS LIST

*Recommendedforusewithdevice,notshownindiagram,notincluded,soldseparately.

This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited

warranty. The use of any parts or accessories, from a source other than Carlisle Fluid

Technologies, will void all warranties. Failure to reasonably follow any maintenance

guidance provided, may invalidate any warranty.

For specific warranty information please contact Carlisle Fluid Technologies.

WARRANTY POLICY

For technical assistance or to locate an authorized distributor, contact one of our international sales

and customer support locations.

For the latest information about our products, visit www.carlisleft.com.

Carlisle Fluid Technologies is a global leader in innovative nishing technologies.

Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.

BGKTM, Binks®, DeVilbiss®, Hosco®, MS®, and Ransburg®

are registered trademarks of Carlisle Fluid Technologies, LLC.

Tel: +44 (0)1202 571 111

Fax: +44 (0)1202 573 488

Tel: +8621-3373 0108

Fax: +8621-3373 0308

Tel: +81 45 785 6421

Fax: +81 45 785 6517

Tel: +61 (0) 2 8525 7555

Fax: +61 (0) 2 8525 7575

Region

Americas

Europe, Africa

Middle East, India

China

Japan

Australia

Industrial / Automotive

Tel: 1-800-992-4657

Fax: 1-888-246-5732

Automotive Renishing

Tel: 1-800-445-3988

Fax: 1-800-445-6643

16430 North Scottsdale Rd.

Scottsdale, AZ 85254 USA

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Carlisle Quick Cleaner Owner's manual

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