Broadcast Tools GPI-32 Owner's manual

Type
Owner's manual
Installation and Operation Manual
Due to the dynamic nature of product design, the information contained in this
document is subject to change without notice. Broadcast Tools, Inc., assumes no
responsibility for errors and/or omissions contained in this document. Revisions
of this information or new editions may be issued to incorporate such changes.
Broadcast Tools® is a registered trademark of Broadcast Tools, Inc.
Copyright, 1989 - 2011 by Broadcast Tools, Inc. All rights reserved.
No part of this document may be reproduced or distributed without permission.
Visit www.broadcasttools.com for important product update information.
Firmware version: 1.06
Manual Update: 04/25/2011
GPI-32
General Purpose Input Interface
INC
®
e-mail:
voice:
360.854.9559
fax:
866.783.1742
GPI-32 General Purpose Input Interface Installation and Operation Manual
Table of Contents
Section Title Page #
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Who to contact for help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Equipment Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
WEBSITE:
Visit our web site for
product updates and
additional information.
2
TABLE OF CONTENTS
e-mail:
voice:
360.854.9559
fax:
866.783.1742
3
GPI-32 General Purpose Input Interface Installation and Operation Manual
INTRODUCTION
INTRODUCTION
Thank you for your purchase of a Broadcast Tools® GPI-32, General Purpose
Input Interface (referred to as the GPI-32 throughout this manual). We’re
confident that this product will give you many years of dependable service. This
manual is intended to give you all the information needed to install and oper-
ate the Broadcast Tools® GPI-32.
SAFETY INFORMATION
Only qualified personnel should install Broadcast Tools® products. Incorrect or
inappropriate use and/or installation could result in a hazardous condition.
Broadcast Tools, Inc., is unable to support NON-Broadcast Tools software, hardware or
NON-Broadcast Tools computer/hardware/software problems. If you experience these
problems, please research your hardware/software instruction manuals or contact the man-
ufacturers technical support department.
WHO TO CONTACT FOR HELP
If you have any questions regarding your product or you need assistance, please con-
tact your distributor from whom you purchased this equipment.
If you would like more information about Broadcast Tools® products, you may
reach us at:
Broadcast Tools, Inc.
131 State Street
Sedro-Woolley, WA 98284-1540 USA
Voice: 360 . 854 . 9559
Fax: 866 . 783 . 1742
Internet Home Page: www.broadcasttools.com
THANK YOU FOR CHOOSING
BROADCAST TOOLS® BRAND PRODUCTS!
CAUTION!
Broadcast Tools®
Products, as with any
electronic device, can
fail without warning.
Do not use this product
in applications where a
life threatening condition
could result due to failure.
NOTE:
This manual should be
read thoroughly before
installation and operation.
WEBSITE:
Visit our web site for
product updates and
additional information.
Broadcast Tools is a Veteran Owned Business
Designed, Assembled and Supported in WA State, USA
e-mail:
voice:
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4
GPI-32 General Purpose Input Interface Installation and Operation Manual
DESCRIPTION
Product Description
The GPI-32 interfaces 32 optically isolated inputs to a users PC's RS-232 or USB
port. The serial data conforms to our standard audio switcher PIP format. The
GPI-32 is equipped with dual plug-in euroblock screw terminals and two independ-
ent DB-37 connectors that may be interfaced directly to the DB-37 connectors locat-
ed on the StarGuide II/III, XDS OR WW1-MAX relay cards. Additional features;
dual RS-232 connectors, one for daisy-chaining multiple units on the same legacy
serial port and a DB-9 to interface to our supplied USB to RS-232 adapter; LED
indicators for power and input activity; twin power connectors allowing up to four
units to be driven off of one power transformer. The GPI-32 is supplied with USB-
RS-232 adapter cable, RJ-11 cable and “S9” DB-9 female adapter and 9vac wall
transformer. The GPI-32 is powered by a surge protected internal power supply.
The GPI-32 may be rack mounted via the optional 1-RU, RM-3 mounting shelf.
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GPI-32 General Purpose Input Interface Installation and Operation Manual
INSTALLATION
Installation Guidelines
Please examine your GPI-32 carefully for any damage that may have been sustained
during shipping. If any is noted, please notify the shipper immediately and retain the
packaging for inspection by the shipper. The package contains the GPI-32, 9 VAC
@ 1 amp wall power transformer, USB-RS-232 Smart adapter cable, RJ-11 cable and
“S9” DB-9 female adapter, DB-9 straight-thru serial cable and this manual.
NOTE: All connections are noted on the top cover label.
Input connections:
The two plug-in euroblock screw terminals (TB-1 & 2) are labeled “Inputs” 1 thru
16 and “Inputs” 17 thru 32. The last two screw terminals (17 & 18) on each plug-in
euroblock are the ground connections. Each input is optically isolated and inter-
nally power by 5 vdc. Connect your equipment to the appropriate screw terminal
and either of the GND terminals. Contact closures, TTL logic and/or open collec-
tors may be used to activate each input. A valid input must be 40ms or greater and
is indicated by a “wink” on the “DATA led.
NOTE: The two female DB-37 connectors are designed to directly mate to the
StarGuide II/III relay card connector via the supplied cables. The pin-outs for
the DB-37’s are listed below.
J5, Inputs 1 thru 16 J6, Inputs 17 thru 32
Input 1, pin 1 Input 17, pin 1
Input 2, pin 2 Input 18, pin 2
Input 3, pin 3 Input 19, pin 3
Input 4, pin 4 Input 20, pin 4
Input 5, pin 6 Input 21, pin 6
Input 6, pin 7 Input 22, pin 7
Input 7, pin 8 Input 23, pin 8
Input 8, pin 9 Input 24, pin 9
Input 9, pin 11 Input 25, pin 11
Input 10, pin 12 Input 26, pin 12
Input 11, pin 13 Input 27, pin 13
Input 12, pin 14 Input 28, pin 14
Input 13, pin 16 Input 29, pin 16
Input 14, pin 17 Input 30, pin 17
Input 15, pin 18 Input 31, pin 18
Input 16, pin 19 Input 32, pin 19
Ground pins on both J5 & J6: Pins 20, 21, 22, 23, 25, 26, 27, 28, 29, 30, 31, 32,
34, 35, 36, 37
Pins not used on both J5 & J6: Pins 5, 10, 15, 24, 33
CAUTION!
Installation of the GPI-
32 in high RF environ-
ments should be per-
formed with care. It is
recommended that all
cables connected to the
GPI-32 be looped
through ferrite cores to
suppress RF. Surge
protection with RF fil-
tering such as the
Tripp-Lite “ISOBAR 4
or 6” is also suggested
for the wall trans-
former. Shielded cable
is suggested for all
input connections. The
shields and station
ground should be tied
to the “CHASSIS
GROUND” screw ter-
minal. For lightning
protection devices,
check out
www.polyphaser.com
and www.itwlinx.com.
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GPI-32 General Purpose Input Interface Installation and Operation Manual
INSTALLATION
RJ-11 Serial connector:
The GPI-32 is supplied with the “S9” RJ-11 to DB-9 female adapter and RJ-11 four
conductor X-Over cable. We supply this cable for normal serial operation or in
case multiple GPI-32’s are used with the users PC.
DB-9 Female Serial connector:
The female DB-9 connector is provided for customers wanting the use a user pro-
vided straight-thru serial cable to connect to the COM port of their PC. The sup-
plied USB-RS-232 adapter cable should be attached to this connector if USB oper-
ation is required.
USB-RS-232 Adapter Cable:
The Smart USB to RS-232 adapter cable is provided for customers needing to use
the USB port supplied with their PC. Remove the smart adapter cable from the
packaging and follow the installation instructions provide with the adapter cable.
When the smart adapter is operating, connect the USB connector to the PC and the
male DB-9 connector to J3 on the GPI-32.
WEBSITE:
Visit our web site for
product updates and
additional information.
e-mail:
voice:
360.854.9559
fax:
866.783.1742
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GPI-32 General Purpose Input Interface Installation and Operation Manual
SET UP
Set up Guidelines
Dipswitch 1 Set up:
NOTE: Dipswitches are read on power up or reset only (SW1-7 & 8 not used).
The GPI-32 address and baud rate is set using Dipswitch SW1, switches 1 through
4 in normal binary format:
1
2 Unit ID
0 0 = 0 (master) No polling is required for status.
1 0 = 1 Polling is required
0 1 = 2 Polling is required
1 1 = 3 Polling is required
DIP 3, 4
3
4 Baud rate
0 0 = 9600 (default)
1 0 = 2400
0 1 = 19200
1 1 = 38400
DIP 5 = OFF, event generates SUP,A,x,x,x,x,x.... <cr><lf>
DIP 5 = ON will cause inputs to generate *uiix<cr><lf> Where * is the start
character, u is Unit ID 0 - 3, ii = Input number 01 - 32, x = On/Off state 1 = ON,
0 = OFF.
DIP 6 = OFF, commands *uSPii & *uSPA data is displayed as normal
DIP 6 = ON, commands *uSPii & *uSPA data sense is inverted in all cases
ASCII Information Retrieval Commands (unaffected by DIP 5) and Glossary
of Command Notation.
Character String
Meaning Allowable Values
u Unit ID 0-3
ii Input Number 01-32
*uSPii - Send status of input ii. Response is SuP,ii,x<cr><lf > where x is 0 if
the corresponding input is high (OFF), 1 otherwise (ON).
*uSPA - Send status of all inputs. Response is
SuP,A,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x,x--> 32<cr><lf > where input 1 is
first and input 32 is last. x is 0 if the corresponding input is high
(OFF), 1 otherwise (ON).
*uU - Send Unit Information :<name(GPI-32)><version><cr><lf>
(displayed at power-up).
*POLL - Respond with unit (ID) address in appropriate time slot. If there are
multiple units on the line, each will respond with a different delay
after receipt of this command.
CAUTION!
The top cover of the
GPI-32 must be
removed to gain access
to Dipswitch SW1.
Remove all connections
and power before
removing the cover. To
remove the cover,
remove the two cover
screws. Lift the cover
and stow the cover and
screws in a safe loca-
tion. Make the
changes to SW1 and
reinstall the cover and
screws. Connections
may now be reapplied.
WEBSITE:
Visit our web site for
product updates and
additional information.
e-mail:
voice:
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fax:
866.783.1742
8
GPI-32 General Purpose Input Interface Installation and Operation Manual
SPECIFICATIONS
Specifications
Digital Inputs 32 - Optically Isolated inputs (5 vdc @ 8ma).
40ms min duration.
RS-232 Serial Port 9600, 2400, 19200, 38400 baud, 8 data bits, no
parity, 1 stop bit. Other baud rates may be
requested as a special order.
Interfacing Inputs - Two plug-in euroblock screw terminals
and/or female DB-37
RS-232 serial port - Female DB-9. Handshaking
disabled. RS-232 serial port - RJ-11. S9
adapter compatible.
Logic Microprocessor
Power 9 Vac @1 amp or 500 ma / 120 Vac 50-60 Hz,
“Wall Wart” Supplied. One supply may power up
to three additional GPI-32’s.
Mechanical 16-5/16” x 4.00” x 1.00” (WDH)
Weight 2 pounds
Option RM-3, rack shelf for mounting one unit in 1-RU.
CE, 240 Vac 50-60 Hz wall wart
Ethernet Option Ethernet Serial Server. Broadcast Tools® ESS-1
WEBSITE:
Visit our web site for
product updates and
additional information.
9
GPI-32 General Purpose Input Interface Installation and Operation Manual
LIMITED WARRANTY
LIMITED WARRANTY
The term “Buyer” as used in this document refers to and includes both (but only) (a) any person or entity who acquires such an item for
the purpose of resale to others (i.e., a dealer or distributor of an item), and (b) the first person or entity who acquires such an item for
such person’s or entity’s own use.
Broadcast Tools warrants to each Buyer of any item manufactured by Broadcast Tools that the item will be free from defects in materi-
als and workmanship at the time it is shipped by Broadcast Tools if the item is properly installed, used and maintained.
EXCLUSIVE REMEDIES
If Broadcast Tools is notified, in writing, of a failure of any item manufactured by Broadcast Tools to conform to the foregoing Limited
Warranty within one (1) year following the date of the Buyer’s acquisition of the item, and if the item is returned to Broadcast Tools in
accordance with Broadcast Tools’ instructions for confirmation by inspection of the defect (which at Broadcast Tools’ election may
include, without limitation, a requirement that the Buyer first obtain a Return Authorization number from Broadcast Tools, that the Buyer
furnish proof of purchase in the form of an invoice and/or receipt, and that the Buyer prepay all freight charges associated with any return
of the item to Broadcast Tools using such freight service as Broadcast Tools reasonably may specify), Broadcast Tools will repair or
replace the defective item, or will refund the purchase price paid by the Buyer for the item. Broadcast Tools shall have the exclusive
right to choose between these alternative remedies.
NO OTHER WARRANTIES OR REMEDIES
TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, BROADCAST TOOLS AND ITS SUPPLIERS DISCLAIM ALL OTHER
WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABIL-
ITY OR FITNESS FOR A PARTICULAR PURPOSE; AND THE FOREGOING ALTERNATIVE REMEDIES SHALL BE EXCLUSIVE OF
ALL OTHER REMEDIES. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU MAY HAVE OTHER RIGHTS,
WHICH VARY FROM STATE/JURISDICTION TO STATE/JURISDICTION.
NO LIABILITY FOR CONSEQUENTIAL DAMAGES
TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, NEITHER BROADCAST TOOLS NOR ANY OF ITS SUPPLIERS
SHALL HAVE ANY LIABILITY FOR ANY SPECIAL, INCIDENTAL, INDIRECT, CONSEQUENTIAL OR PUNITIVE DAMAGES WHATSO-
EVER (INCLUDING, WITHOUT LIMITATION, ANY DAMAGES FOR LOST PROFITS, BUSINESS INTERRUPTION, LOSS OF DATA OR
INFORMATION, COST OF CAPITAL, CLAIMS OF CUSTOMERS, OR ANY OTHER PECUNIARY LOSS) ARISING OUT OF THE USE
OF OR THE INABILITY TO USE ANY ITEM SUPPLIED BY BROADCAST TOOLS, EVEN IF BROADCAST TOOLS HAS BEEN
ADVISED OF THE POSSIBILITY OF SUCH DAMAGES HAVE ANY LIABILITY FOR ANY SPECIAL, INCIDENTAL, CONSEQUENTIAL,
EXEMPLARY OR PUNITIVE DAMAGES. THIS LIMITATION OF LIABILITY APPLIES WHETHER A CLAIM IS ONE ALLEGING
BREACH OF A CONTRACT OR WARRANTY, NEGLIGENCE OR OTHER TORT, FOR THE VIOLATION OF ANY STATUTORY DUTY,
THE FAILURE OF ANY LIMITED OR EXCLUSIVE REMEDY TO ACHIEVE ITS ESSENTIAL PURPOSE, OR ANY OTHER CLAIM OF
ANY NATURE. BECAUSE SOME STATES AND JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY
FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, THIS LIMITATION MAY NOT APPLY TO YOU.
Broadcast Tools, Inc.
131 State Street
Sedro-Woolley, WA 98284 • USA
360.854.9559
voice 866.783.1742 fax
suppor[email protected] e-mail
www.broadcasttools.com website
e-mail:
voice:
360.854.9559
fax:
866.783.1742
e-mail:
voice:
360.854.9559
fax:
866.783.1742
10
GPI-32 General Purpose Input Interface Installation and Operation Manual
APPENDIX
+ 5 vdc
Functional Diagram
Power
Modular
DB-9
Power
Input
Activity
RS-232
XCEIVER
Program & GPI
Serial Out
RS-232 or USB
GPI – 17 thru 32 DB-37 pin
Pin Compatible with
StarGuide II/III Relay Card
GPI – 17 thru 32
Plug-in Euroblock Connectors
GPI – 1 thru 16 DB-37 Pin
Pin Compatible with
StarGuide II/III Relay Card
GPI – 1 thru 16
Plug-in Euroblock Connectors
Monitor
Program
CPU
Set-Up
Dip Switches
All Inputs
Opticallly Isolated
Power
Supply
APPENDIX
e-mail:
voice:
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fax:
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GPI-32 General Purpose Input Interface Installation and Operation Manual
The 16 status/logic inputs may be activated either by pulling
the input to ground or releasing the input to a high state. External
sources can be contact closures, open collectors or 5, 12, 15,
and 24-volt logic-level sources. The input impedance of each
input is 22 K ohms. Supplied with plug-in Euroblock connectors.
131 State Street, Sedro-Woolley, WA 98284 • 360.854.9559 • Fax 866.783.1742
Visit us online at www.broadcasttools.com
Copyright ' 1989-2011 by Broadcast Tools, Inc. All Rights Reserved.
Broadcast Tools
¤
GPI-16
RS-232, Power, LED and Connector Layout
Modification Date: 06/13/11
C25
334201 REV 0
GPI-16 PCB
C30
R3
C28C27C26
U5
C29
C21
C22
J3
DS3
DS2
ICD
181
1
1
C20
C17
C8
C7
C6
C5
C4
C3
C2
C1
J1
U1
U3
RN3
RN4
RN1RN2
DS5
J2
BROADCAST TOOLS, INC.
RN5U6
RN6
U7
L1
U4
C24
C31
C32
U2
P1
R1
D2
D3
R2
C23
C18
C19
C9
C10
C11
C12
C13
C14
C15
C16
DS1
DS4
A
A
A
A
A
Power 7.5–9.0
volts D.C.
Power/Heartbeat
LED
RS-232
Serial Port
1–4
5–8
9–12
13–16
Input
Status
LEDs
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
GND
GND
11
APPENDIX
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  • Page 3 3
  • Page 4 4
  • Page 5 5
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  • Page 11 11

Broadcast Tools GPI-32 Owner's manual

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Owner's manual

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