Agria 3456 Owner's manual

Brand: Agria

Model: 3456

Type: Owner's manual

This manual is also suitable for

5956

Page is loading ...

998 347-A Type agria 3456 612, 5956 622 Agria-Werke GmbH • D-74215 Möckmühl • Tel. +0049(0)6298/39-0 • Fax +49(0)6298/39111 • e-mail: [email protected] • Internet: www.agria.de 5

1. Safety Instructions 2. Specifications

Article no.:........................................... 3456 612................................. 5956 622

Working width: .............................................80 cm.....................................100 cm

Cutting height: ............................... 30 - 100 mm............................ 30 - 100 mm

Flail knives ....................................... 36 piece................................ 48 piece

Speed of the driving motor .........max. 825 min

-1

......................... max. 825 min

-1

Noise level ............................................................................................................

(at operator’s ear) L

: ............................. ..86,6 dB(A)............................... 86,6 dB(A)

Acoustic power level L

: ................. 106,6 db(A)............................. 106,6 dB(A)

Weight:................................................. ca. 142 kg............................... ca. 157 kg

Transmission oil: SAE 855 W-90............. 0.5 Ltr...................................... 0.5 Ltr.

Dimensions: (mm)

b ............................................................ 820 mm................................. 1020 mm

B............................................................ 980 mm................................. 1180 mm

h ............................................................ 600 mm................................... 600 mm

L ............................................................ 960 mm................................... 960 mm

Before starting the engine, read the

operating instructions and note:

Warning

This symbol marks all paragraphs in

these operating instructions which con-

cern your safety. Pass all safety instruc-

tions to other users and operators.

Also read and observe the safety re-

gulations in the operating instruc-

tions for the engine.

Due Use

The flail mower has been designed for

mowing use in farming and forestry (due

use).

Any other type of operation is conside-

red undue. The manufacturer is not lia-

ble for any damage resulting from un-

due use, for which the risk lies with the

user alone.

Due use includes compliance with ma-

nufacturer’s instructions on operation,

maintenance and repair.

Any unauthorized changes to the flail

mower render manufacturer liability null

and void.

General Instructions on

Safety and Accident

Prevention

Basic Rule:

The standard accident prevention regu-

lations must be adhered to, as well as

all other generally accepted rules go-

verning operational safety, occupatio-

nal health and road traffic regulations.

For drives on public roads, the latest

traffic code applies.

Accordingly, check the flail mower for

road and operational safety each time

you take up operation.

Only persons familiar with the flail mo-

wer and instructed on the hazards of

operation are allowed to use, maintain

and repair the flail mower.

Young persons of 16 years or younger

are not permitted to operate the flail

mower!

Only work in good light and visibility.

Operator’s clothes should fit tightly.

Avoid wearing loosely fitting clothes.

Wear solid shoes.

Note the warning and instruction signs

on the flail mower for safe operation.

Compliance is for your own safety.

When transporting the flail mower on

vehicles or trailers outside the area to

be cultivated, ensure that the engine is

shut off.

Careful with rotating tools – keep at a

safe distance!

Due to its centrifgual mass, the mowing

knife can follow up. During that time, do

not stay too close to the mower hou-

sing. Only when the mowing knife is

completely standing still and the spark

plug connector or ignition key has been

withdrawn, works on the mower are

permitted.

Foreign powered parts shear and

squeeze!

Riding on the machine during operation

is not permitted.

Implements and weights influence the

driving, steering, braking, and tip-over

characteristics of the flail mower. The-

refore, ensure steering and braking

functions are sufficient. Match opera-

ting speed to conditions.

Do not change settings of governor.

High engine speed increases risk of

accidents.

Working Area and Danger

Zone

The user is liable to third parties wor-

king within the flail mower’s working ran-

ge.

Staying in the danger zone is not per-

mitted.

If the operator should notice that a per-

son or animal is staying within this area,

the machine must be shut down without

delay and must not be operated again

before the area is free again.

Check the immediate surroundings of

the machine before you start it. Watch

out for children and animals.

Before you start work, clear the area

from any foreign object. During opera-

tion, always watch out for further ob-

jects and remove them in time.

For operation in enclosed areas, ensu-

re that a safety distance is kept to en-

closures to prevent damage to tools.

Be careful when mowing; ensure that

the mowing knives does not seize

obstacles such as border stones, en-

closures, roots etc.

Operation and

Safety Devices

Before You Start the Engine

Become familiar with the devices and

operating elements and their functions.

Above all, learn how to shut off the en-

gine quickly and safely in an emergen-

cy situation.

Ensure that all protective devices are

mounted and positioned to provide pro-

tection.

Starting the engine

Be careful upon starting and during

mowing; do not come directly close to

the cutting section with your hands or

feet.

When starting, it is not permitted to

bring the flail mower into an upright po-

sition or to tilt it.

For starting the engine, do not step in

front of the flail mower.

Only start the engine from the opera-

tor's position. The engine may not be

started by short-circuiting the electri-

cal connections in the starter, as the

machine could otherwise immediately

be set in motion.

Operation

Never leave the operator’s position at

the steering handle while flail mower is

at work.

Never adjust the operating handles du-

ring work – danger!

For all works with the flail mower, in

particular for turning, the machine ope-

rator must keep the distance to the

machine given by the steering handles.

Riding on the implement during opera-

tion or in transport is not permitted.

If clogging occurs in the implement or

in the mower, shut off the engine, with-

draw the spark plug connector or igni-

tion key and clean the implement or the

mower with an appropriate tool.

In case of damage to the flail mower,

immediately shut off the engine and

have it repaired.

If steering causes problems, immedia-

tely bring the flail mower to a halt and

shut it off. Have the malfunction elimi-

nated without delay.

Driving speed must always be adjusted

to suit the surrounding conditions. When

driving uphill or downhill and driving

across a slope avoid sudden turns.

When driving in curves switch off the

differential lock. Never disengage the

clutch and change gear on an incline.

If possible, always work across the slo-

pe.

End of Operation

Never leave the flail mower unattended

with the engine running.

Before you leave the flail mower, shut

off the engine, close the fuel cocks and

secure against rolling away.

Secure flail mower against unauthori-

zed use. When using an ignition key

take this out, otherwise pull the spark

plug connector.

Mowing Equipment

In cases of improper operation the

sharp blades in the mowing cutters pose

a considerable danger of injury. Wear

protective gloves when working on the

mowing knives.

When changing the mowing knives en-

sure that the screwing movement leads

away from the blade edges.

Protective glasses and protective glo-

ves must be worn when sharpening the

mowing knives.

Cleaning and Maintenance

Never carry out any maintenance or

cleaning with the engine running.

After switching off the drive, the mower

may continue to coast due to its centri-

fugal mass. Do not go too near to the

mower during this time. Only when it has

come to a complete standstill can it be

worked upon.

Check regularly and, if necessary, re-

place all protecting devices and tools

subject to wear and tear.

Replace damaged cutter sections.

Observe maintenance intervals of the

5630

Operating Instructions No. 998 347-A 09.12

Before commissioning the machine, read operating

instructions and observe warnings and safety instructions.

Symbols

Warning – danger

Important information

Engine Start

Engine speed

Cutter coasting time

PTO

Clutch

Adjust cutting height

Visual inspection

Explanation of Warning Signs

Before any cleaning, maintenance,

and repair work shut off the engine

and pull spark plug connector.

With engine running, keep at a safe

distance from mowing knives.

Do not touch moving machinery

parts. Wait until they have come to

a complete stop.

With engine running, keep at a safe

distance.

Do not open safety guard.

Secure from rolling away with a

chock before leaving the machine.

Marking of the position of

the parts is necessary be

fore dismantling. Pay atten

tion to the marking when

re-assembling

Transmission oil

Transmission oil level

Lubricate with grease gun

Lubricating with brush

è See operating instructions ...

-Serviceç = please con-

tact your specialised agria workshop

Signs

When working with the ma-

chine, wear individual protec-

tive ear plugs.

3456 612 80 cm > 34860295

5956 622 100 cm > 59860170

Wear protective gloves.

flail knives.

Always wear safety gloves and use pro-

per tools when exchanging the cutter

sections.

Repair work, such as welding, grinding,

drilling etc., is not allowed to be carried

out on load-bearing, safety-critical

parts.

Check nuts and bolts regularly for tight fit

and re-tighten, if necessary.

Ensure that you re-install all safety and pro-

tective devices and bring them into their pro-

tective position after maintenance and

cleaning.

Only use original Agria spare parts (espe-

cially mowing knives). All other commercial

spare parts must correspond to quality and

technical requirements specified by Agria.

Pay attention to the prescribed oil qua-

lity. Only store it in approved types of

container.

Dispose of oils, fuel, grease and filters

separately and according to regulations.

Flail Mower

3456 612 and 5956 622

Operating Instructions

Translation of the original operating instructions

The technical information, illustrations and measures given in these instructions are not

binding. Claims of any kind cannot be derived from them.

We reserve the right to make improvements without changing these instructions.

998 347-A Type agria 3456 612, 5956 622 Agria-Werke GmbH • D-74215 Möckmühl • Tel. +0049(0)6298/39-0 • Fax +49(0)6298/39111 • e-mail: [email protected] • Internet: www.agria.de 6

ŒŒ

Œ Support Foot

Support Position

for easier attachment to and

removal from the base ma-

chine

Working Position

••

• Cutting height

Adjustment of the crank,

beforehand remove locking

nut

ŽŽ

Ž Attachment

Flange

Adjustable according to

needs:

Fixed Position:

Headless screw to be scre-

wed down until just touching

the nut, locknut fixed

Movable Position:

Release the nut a little from

the bottom, screw the head-

less screw out to about the

height of the nut and re-lock

the nut.

••

• Mounting to

the base machine

base machine

••

• Clevis Type

Eyelet

for loading with a crane

for holding on a slope

with a rope or bar

‘‘

‘ Support

Wheels, optional

Height adjustment by inser-

ting the relvant spacer rings

6. Troubleshooting and Remedies

Observe safety instructions! Have all serious malfunctions on the machine or

engine repaired by your agria workshop. They have the proper tools. Improper

repairs can only add to the damage.

3. Devices and Operating Elements 4. Operation 5. Maintenance 5. Maintenance 6. Troubleshooting

ŒŒ

Before Mowing

Check knives

Ensure that all protective equipment is fitted, is not defective and is in the protective

position

Before you start work, clear the area from any foreign object. During operation,

always watch out for further objects and remove them in time.

Mowing

Œ Wear individual protective ear plugs

• Support foot in working position

Ž Adjust cutting height

• Starting the engine è base machine

• PTO to position "I"

‘ Depending on the application, select respective gear

(1. or 2.)

’ Slowly engage clutch and increase engine speed

Shutting down the flail mower

In reverse order

For removal mount the support foot in the support position

- Turn off the mower drive before moving across areas other than grass.

- If a foreign object is hit, look for damage to the machine and carry out any

necessary repairs before continuing to work with the machine

- If the machine begins to vibrate unusually strongly an immediate check is neces-

sary.

Before any cleaning turn off the engine and pull spark plug con-

nector or ignition key for safety reasons!

Danger Zone

Staying in the danger zone of the machine during

starting and operation is not permitted.

If the operator should notice that a person or animal

is staying within this area, the machine must be shut

down without delay and must not be operated again

before the area is free again.

The user is liable to third parties working within the

flail mower’s working range.

Working on Slopes

only drive if the ground conditions allow - on damp grass there is insufficient adhesion

for the wheels

maintain a low driving speed on slopes and in sharp curves

pay attention to mounds and dips and other dangers which may not be obvious

do not drive on slopes greater than 25 °

base machine

If possible, always work cross to the slope!

If on slopes there is the risk of slipping, the ma-

chine must be kept in position with a rod or a rope

by a second person. The accompanying person must

stay above the vehicle at a suitable distance to the

danger zone.

Starting the Engine on the Slope

base machine

•

••

•

’

‘

•

è I

Protective Cloths

Always inspect the protective cloths in front of and

behind the cutting tools for damage and wear be-

fore starting the machine and when carrying out

service work and replace them where necessary.

Do not operate either with damaged

protective cloths or without them fit-

ted.

Cutter Brake

The brake which is integrated into the cutting tools

ensures that, after switching off the engine (at max.

engine speed) or when leaving the operating posi-

tion (safety switch), the cutting tools will come to a

complete stop at the latest after 7 seconds.

After every 200 hours check that the cutter

coasting time < 7 seconds, where necessary.

- Serviceç

Flail Knives

Wear protective gloves.

Attention: Never work with flail knives

and screws which are below the dimen-

sions shown in the diagram or which are da-

maged!

After every 50 working hours, at every chage of

knives and when there is an increase in vibration,

check the flail knives, screws and the fixing lug on

the rotor shaft for wear and damage.

Œ Replace all parts which do not meet the mini-

mum dimensions.

Should increased vibrations in the ma-

chine continue to occur

- Serviceç

Only use a hexagon heasd screw (1) with

a property class of at least 10.9.

The flail knives are easily exchanged, are suspen-

ded loosely swinging and must remain freely sus-

pended.

• Only use original Agria spare parts!

1 Hexagon screw 777 79 min. 10.9

2 Washer 557 09

3 Locking nut 281 10

4 Flail knives 776 06

Ž Tightening torque of the counternut:25 Nm.

Always exchange the counternut for a new one

when changing the knives.

• Oil the flail knife screws a little in cases of ex-

termely hard use, so that wear is reduced.

Angular Gear

• Change transmission oil after the first 20 ope-

rating hours and then once a year.

‘ The oil level must be up as far as the inspec-

tion opening.

’ Pay attention to any areas where oil leaks,

repair where necessary and top up gear oil.

Knife shaft bearing

“ Lubricate with grease on both sides at least

once a day (at least 8 operating hours) and after

cleaning with a high-pressure cleaner.

Self-Aligning Bearing,

Clutch Sleeve, V-Belt

Œ Lubricate once a year and after

cleaning with a high-pressure cleaner

• Lubricate after each cleaning

Ž Check V-belt after every 50 operating

hours, change if necessary - V-belt set (2

pieces) = Agria-Nr. 776 25

Changing V-Belt

• Remove the V-belt protector on the

cutting tools

‚ Mark the fitting position for the brake

plate

ƒ Measure the setting of the pressure

spring and note the dimension "A"

„ Dismantle parts (1 - 4)

… Dismantle parts (5 - 7)

† Reduce V-belt tension and take off the

V-belt

Insert new V-belt and re-assemble the

parts in reverse order †-„

- Ensure that the brake plate (7) is fitted

according to the marked position ‚

Pay attention to the fitting position of the

sperical disc (6)

- Change the counternuts (5 + 1) at the la-

test after the fifth time of unscrewing.

- Unscrew the counternuts (1) up to the

established setting dimension ƒ"A".

Re-mount the the V-belt protector.

Do not operate the machine

without the protection device in

place.

6 50 h

6 J, B

20 m

••

•

25 °

max.

‘

Before all adjustment work the engine must

be shut off and the spark plug connector or

the ignition key withdrawn for safety reasons.

ŽŽ

20 ... 120 mm

2. 1.

Cleaning

After every mowing application, im-

mediately and thoroughly clean the

cutting section

with water. All slid-

ing parts must then be greased with

Bio lube oil or Bio grease.

After cleaning with a high-pressure

cleaner, immediately lubricate the

lubricating points at the machine and

shortly operate the flail mower so

that the entered water is pressed out.

At the bearing points, a grease col-

lar shall have emerged protecting the

bearing point against entering of dirt,

plant sap and water.

Storage

For longer periods of no operation prepare

machine for storage. Proceed as follows:

a) Clean thoroughly

Repair paint coat

b) Storing the machine

To avoid severe corrosion:

- Preserve the machine from atmospheric

influences

Do not park the machine in:

- humid rooms

- in rooms where fertilizer is stored

- in stables or adjacent rooms.

†

5 6 7

3 4

…

„

‚

•

max. 7 sec

6 20 h, J

•

6 200 h

‘

’

6 50 h

at least

6 mm

at least

5,5 mm

•

25 Nm

“

6 8 h, B

Problem

Excessive vibration

Mowing output sud-

denly declines

Cutter block does

not rotate

Remedy

Check screws,

if necessary re-tighten,

expecially knife attachment

Change knives

Reduce working width

Re-sharpen knives or

change them

Remove blockage

Change V-belt

Possible Cause

Loosened attachment

screws

Cutter block imbalance

Too much material to be cut

Dull knives

Blokage through too much

cut material

V-belt out of order

Page is loading ...

Agria 3456 Owner's manual

Brand: Agria

Model: 3456

Type: Owner's manual

This manual is also suitable for

5956

Download PDF

report

in other languages

français: Agria 3456 Le manuel du propriétaire
Deutsch: Agria 3456 Bedienungsanleitung
Nederlands: Agria 3456 de handleiding

Agria 3456 Owner's manual

This manual is also suitable for

Agria 3456 Owner's manual

in other languages

Related papers

Other documents