Craftsman 139.536481DM Owner's manual

Owner's Manual/ManualDel Propietario

CRRFTSMRN°

1/2 HP

315 MHZGARAGEDOOROPENER

ABRIDORDEPUERTADECOCHERADE315 MHZ

ForResidentialUse0nly/S61oparausoresidencial

Model/Modelo• 139.536481DM

I"I'I

I""

Oo

I"t"l

Oo

"10

Z_

I""

Readandfollowall safetyrulesand

operatinginstructionsbeforefirstuseof

thisproduct.

Fastenthe manualnearthegaragedoor

after installation.

Leery seguirtodaslas reglasdeseguridad

y lasinstruccionesdeoperaci6n antesde

usaresteproductoporprimeravez.

Guardarestemanualcercade la puerta de

la cochera.

Periodic checksof theopener arerequ

to ensuresafeoperation.

ired

Sedebenrealizarrevisionesperi6dicas

delabridordepuertas paraasegurarsu

operaci6n segura.

oQ°s

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

www.sears.com/craftsman

TABLE OF CONTENTS

Introduction 2-5

Safetysymbol and signal word review ..................... 2

Preparingyour garagedoor ............................. 3

Tools needed......................................... 3

Planning .......................................... 4-5

Carton inventory ...................................... 6

Hardware inventory.................................... 7

Assembly 8-11

Assemblethe rail and attachthe pulleybracket .............. 8

Install the trolley ...................................... 9

Attachthe rail to the motor unit .......................... 9

Install the chain/cableand the sprocket cover .............. 10

Tighten the chainand cable ............................ 11

Installation 11-26

Installation safety instructions .......................... 11

Determinethe headerbracket location .................... 12

Install the header bracket .............................. 13

Attachthe rail to the headerbracket ...................... 14

Position theopener................................... 15

Hangthe opener ..................................... 16

Install the door control ................................ 17

Install the light ...................................... 18

Attachthe emergency releaseropeand handle.............. 18

Electricalrequirements ................................ 19

Install the ProtectorSystem-_........................ 20-22

Fastenthe door bracket............................. 23-24

Connectthedoor arm to the trolley ................... 25-26

Adjustment 27-29

Adjust thetravel limits ................................ 27

Adjust theforce...................................... 28

Testthe safety reversal system.......................... 29

Testthe ProtectorSystem®............................. 29

Operation 30-34

Operationsafety instructions ........................... 30

Usingyour garagedoor opener ......................... 30

Usingthe wall-mounted door control ..................... 31

To open thedoor manually............................. 31

Careofyour garagedoor opener ........................ 32

Havinga problem? ................................... 33

Diagnosticchart ..................................... 34

Programming 35-36

To add or reprogram a hand-held remotecontrol............ 35

To eraseall codes.................................... 35

3-function remotes................................... 35

To add, reprogram or changea KeylessEntry PIN ........... 36

Repair Parts 37-38

Railassembly parts................................... 37

Installation parts ..................................... 37

Motor unit assembly parts ............................. 38

Accessories 39

Warranty

RepairPartsandService

39

Back Cover

INTRODUCTION

SafetySymbolandSignal WordReview

This garagedoor opener has beendesignedand testedto offer safe service providedit is installed, operated,maintained and testedin

strict accordancewith the instructions and warnings contained in this manual.

Mechanical

Electrical

Whenyou seetheseSafetySymbols and Signal Words on the

following pages,they will alertyou to the possibility of serious

injury or deathif you do not comply with the warnings that

accompanythem. The hazardmay come from something

mechanicalor from electric shock. Readthe warnings carefully.

Whenyou seethis Signal Word on the following pages,it will alert

you to the possibility of damageto your garagedoor and/orthe

garagedoor opener ifyou do not comply with the cautionary

statementsthat accompany it. Readthem carefully.

Preparing your garage door

Beforeyou begin:

• Disablelocks.

• Removeany ropesconnectedto garage door.

• Completethe followingtest to make sureyour garagedoor is

balancedand is not sticking or binding:

1. Lift the door about halfwayas shown. Releasethe door. If

balanced, it should stay in place,supported entirely by its

springs.

2. Raiseand lowerthe door to seeif there is any binding or

sticking.

If your door binds, sticks, or is out of balance,call atrained door

systems technician.

To prevent possible SERIOUSINJUREor DEATH:

• ALWAYScalla trained door systems technician if garage

door binds, sticks, or is out of balance.An unbalanced

garage door may NOTreversewhen required.

• NEVERtry to loosen, move or adjust garagedoor, door

springs, cables,pulleys, bracketsor their hardware,ALL of

which are under EXTREMEtension.

• DisableALL locks and remove ALL ropes connectedto

garage door BEFOREinstalling and operating garagedoor

opener to avoid entanglement.

To prevent damageto garagedoor and opener:

• ALWAYSdisablelocks before installing and operating the

opener.

• ONLYoperategaragedoor openerat 120V, 60 Hzto avoid

malfunction and damage.

SectionalDoor

One-Piece Door

Tools needed

Duringassembly, installation and adjustment of the opener,

instructions will call for handtools as illustrated below.

Stepladder

Level (optional)

Tape Measure

Drill 3/16", 5/16"

i_ and 5/32"

0

[_1_ Sockets and Wrench

--U 1/2", 5/8", 7/16", 9/16"

and 1/4"

Pencil

Wire Cutters

Screwdriver

Hack Saw

Adjustable End Wrench

P_nnmg

Identify the type and height of your garagedoor. Surveyyour

garageareato seeif any of the conditions below applyto your

installation. Additional materials may be required.You may find it

helpfulto refer backto this pageand the accompanying

illustrations asyou proceedwith the installation ofyour opener.

Dependingon your requirements, thereare several installation

steps which may call for materials or hardwarenot included in the

carton.

• Installation Step 1- Lookat the wall or ceiling abovethe garage

door. The headerbracketmust besecurely fastenedto structural

supports.

• Installation Step5 - Doyou havea finished ceiling in your

garage? If so, a support bracketand additional fastening

hardwaremay be required.

• Installation Step 10- Dependingupon garage construction,

extension bracketsor wood blocks may be neededto install

sensors.

• Installation Step 10- Alternate floor mounting of the safety

reversingsensor will require hardwarenot provided.

Doyou havean accessdoor in addition to the garagedoor? If

not, Model53702 OutsideQuick Releaseis required.See

Accessories page.

Look atthe garagedoor where it meetsthe floor. Any gap

betweenthefloor and the bottom of the door must not exceed

1/4" (6mm). Otherwise,the safety reversalsystem may not

work properly. SeeAdjustment Step3. Flooror door should be

repaired.

SECTIONALDOORINSTALLATIONS

• Doyou havea steel,aluminum, fiberglass orglass paneldoor?

If so, horizontal and vertical reinforcement is required

(Installation Step11).

• The openershould be installed abovethe center of the door. If

there is a torsion spring or center bearing platein theway of the

headerbracket, it may be installedwithin 4 feet (1.2 m) to the

left or right of the door center.See Installation Steps 1 and 11.

• If your door is more than 7 feet (2.1 m) high, see railextension

kits listed on Accessoriespage.

SECTIONALDOORINSTALLATION

Horizontal and vertical reinforcement

is neededfor lightweight garage doors

(fiberglass, steel, aluminum, door with

glass panels, etc.). See page 23for details.

Header Wall

Slack inchain tension

is normal when

garage door is closed.

Extension Spring

OR

Torsion Spring

FINISHEDCEILING

Support bracket &

fastening hardware

is required.

See page 16.

Motor unit

Vertical

Centerline

ofGarage

Door

Wall-

mounted

Door

Control

4

ty Reversing Sensor

Gap between floor

and bottom of door

must not exceed 1/4" (6 mm).

Safety Reversing

Sensor

Access Door

0

_ Header CLOSED POSITION

Bracket

/ Trolley

.......r.......

Garage /

_/._ _ G_age // Chain

_ r-',-_-/ Spring_o/

_////._1/////A /j/Y-_tr_irght --B_]eera%nCy

//_/ Arm Rope&Handle

He_der __Curved d'm

Wall _"N_I \ Door

L\N I Door Arm

Garage__l Bracket

Door

Planning (Continued)

ONE-PIECEDOORINSTALLATIONS

• Generally,a one-piecedoor doesnot requirereinforcement. If

your door is lightweight, referto the information relating to

sectional doors in Installation Step11.

• Dependingon your door's construction, you may need

additional mounting hardwarefor the door bracket(Step 11).

Without a properlyworking safety reversalsystem, persons

(particularly small children) could be SERIOUSLYINJUREDor

KILLEDby a closing garage door.

• The gap betweenthe bottom of the garagedoor and the

floor MUSTNOTexceed1/4" (6 mm). Otherwise,the safety

reversalsystem may NOTwork properly.

• Thefloor or the garagedoor MUSTbe repairedto eliminate

the gap.

ONE-PIECEDOORWITHOUTTRACK

Header

Wall

Slack inchain tension

is normal when

garage door is closed.

__ Wall-

mounted

}oor

;ontr

I

_afeb _-

ReversingSensor

andbottomof

Safety doormustnotexceed1/4"(6mm)

ReversingSensor

FINISHEDCEILING

Support bracket

& fastening

hardware is required.

See page 16.

Access

Door

0

Motor Unit

CLOSEDPOSITION

Cable

Pulley Bracket

Trolley

Door j j

I I Emergency

. Release

_ed RR_lDeeaS_Hand,e

_nr-- Hope_ uanole

,_ Arm Arm

Garage

Door

ONE-PIECEDOORWITHTRACK

_. _ _ Slack in chain tension is normal when _

Header

Fo eeo wa,,

IlI II !lira I I I Garage--

__ Door

andbottomofdoor Sensor

----"- Safety must not

/

Reversing Sensor exceed 1/4" (6 mm) /

d

5

CLOSEDPOSITION

Cable Cable Trolley Chain

Pulley Bracket I I_

.

"X'_ Header Curved _ R!il

Bracket Door Arm "_-/ I ....

Y////i:J Door Straight ,..J...

N i c,otooor

"//A Arm

EmergencyRelease

Rope & Handle

CartonInventory

Your garage door opener is packagedin two cartonswhich contain

the motor unit and all parts illustrated below. Accessorieswill

dependon the model purchased.If anything is missing,carefully

checkthe packing material. Parts may be stuck in the foam.

Hardwarefor assembly and installation is shown on the next page.

Savethe carton and packing material until installation and

adjustment iscomplete.

SECURITY÷_

3-Function Remote Control

with Visor Clip (2)

Door Control Button

Door Bracket Plate

_au1_leeyBracket Doer Bracket _

CenterSect,o

ChanandCabe

EndSecton SRas

f__ _ _ Motor Unit with Light Lens

Sprocket Cover r_

III

_ _Bracket _ I_1

" _or _ _ du_/°hritBe_eWire _ I1_1

Mounting Bracket Arm Section II'q

_ With Slot (2) Ill

Safety Reversing Sensor _ SafetyLabels _J

Mounting Bracket and

With Square Holes (2) The Protector System® Literature

(2) Safety Reversing Sensors Straight Door

(1 Sending Eyeand 1 Receiving Eye)

with 2-Conductor White & White/Black Arm Section

Bell Wire attached

HardwareInventory

Separateall hardwareand group as shown below for theassembly and installation procedures.

ASSEMBLYHARDWARE

Washered Bolt HexBolt Nut

5/16"-18xl/2" (2) 5/16"-18x7/8" (3) 5/16"-18 (5)

(mounted in motor unit)

Threaded

Trolley Shaft (1)

Carriage Bolts

1/4"-20xl/2" (4)

Lock Washer

5/16" (4)

i

Master Link (2)

Q

Lock Nut

1/4"-20x7/16" (4)

5/16"-9xl -5/8" (2)

INSTALLATIONHARDWARE

Hex Bolt

5/16"-18x7/8" (4) Nut 5/16"-18 (6) Lock Washer 5/16" (6)

0

Ring

Fastener (3)

Self-Threading Screw

1/4"-14x5/8" (2)

Clevis Pin

5/16"x2-3/4" (1)

1/4 x1-1/2" (4)

IIIIIIIIIIIIIIIIIID

Hex Bolt

1/4-20x1-1/2" (2)

Carriage Bolt

5/16"-18x2-1/2" (2)

Carriage Bolts

1/4"-20xl/2" (4)

Screw

#10-32x3/8" (4)

Clevis Pin

5/16"x1-1/4"(1)

©

Lock Nut

1/4"-20 (4)

©

Lock Nut

#10x32 (4)

oB

Handle

;IIHH

Drywall Anchors (2) Rope

°D

Clevis Pin

5/16"x1" (1)

Wing Nut

1/4x20 (2)

Insulated

Staples (30)

ASSEMBLY STEP 1

Assemble the Rail and

Attach the Cable Pulley Bracket

To avoidinstallationdifficulties,do notrunthegaragedoor

openeruntil instructedto doso.

1. Align the three rail sections on a flat surfaceexactly asshown.

Front and back sections are interchangeablefor easeof

assembly.

2. Insert the carriagebolts so thesquare bolt

necksseat in the squareholes in the rail

U

sections and pass through the round holes in

thecenter section rail. Make sure holtnecks

areseatedin the squareholesandrails are

alignedbeforeyoutightenlocknuts.

Improper assembly cancausejerky trolley

operation, noise and/or nuisancedoor

reversals.

3. Assemblelock nuts, ensurealignment and

tighten.

NOTE:If rail is not assembled exactlyasshown, trolley will not

travel smoothly along length of rail or it will hit against nuts.

4. Position the cable pulleybracketon thefront end of the rail as

shown. Fastensecurelywith the hardwareshown.

NOTE:Whentightening thebolts, be sure to keepbracket

parallel to the rail. Otherwise, therail may bow whenthe opener

is operated.

HARDWARESHOWNACTUALSIZE

Q

Lock Nut

1/4"- 20 x 7/16"

,1111111111D

Hex Screw

5/16"- 18 x 7/8"

Carriage Bolts

1/4"- 20 x 1/2"

Nut

5/16"- 18

RAILBACK

(TOOPENER)

Rail

(CenterSection)

1/4" Lock Nut

\

Brace

Rail

(End Section)

Rail

(End Section)

Cable pulley bracket

attaches to FRONT

ENDof Rail

RAILFRONT

(TODOOR)

Brace

Square Carriage

Bolt Holes

Lock Washer

5/16"

ASSEMBLY STEP 2

Install the Trolley

Attachthe trolley threadedshaftto thetrolley with the lock

washer and nuts as shown.

Lock Inner Nut

Asa temporary stop, insert a screwdriver into the hole in the Washer5/16"

front end of the rail. 5/16"

Slidethe trolley assembly along the rail to the Outer Nut _ Trolley __

screwdriver stop. 5/16" _j Thh_ded _""_'_ T_lle

NOTE:If trofleyhits against any nuts on the rail, the _ _ _ /.2_"'" _ Y

bolts and nuts wereattachedfrom the wrongside Trolley ,_ _ /_/ /

and must be reposifioned.ReviewAssembly Step ( _-/_ _ __/ P

'

/_ Nut

St°O 5/16-18

Lock Washer

5/16"

ASSEMBLY STEP 3

Attachthe Rail totheMotorUnit

Toavoid installation difficulties, do not run the garagedoor opener

until instructed to do so.

• Placethe opener on packing materialto protect the cover. For

convenience,put a support under the cablepulley bracket.

• Removethe two washered bolts mounted in top of motor unit.

• Align the holesin the backsection of the rail with the holesin

the motor unit.

• Fastenthe rail with the two washered bolts previously removed.

Tighten securely.

Use onlythesebolts! Useof anyotherbolts will causeserious

damageto dooropener.

• Inserta 5/16"-18x7/8" hex bolt into the cover protection bolt

hole in the rail as shown. Tighten securelywith a 5/16" lock

washer and nut.

NOTE:Thisbolt prevents trolley over-traveLKeepa 2" (5 mm)

minimum betweenthe trolley and this bolt whenadjusting travel

limits (seepage 27).

HARDWARESHOWNACTUALSIZE

Hex Bolt Nut

5/16"-18x7/8" 5/16"-18

Lock Washer

5/16"

To avoid serious damageto opener,ONLYusebolts/fasteners

mounted in top of motor unit.

ASSEMBLY STEP 4

Install the Chain/CableandAttachthe SprocketCover

INSTALLINGTHECHAIN/CABLE

1. Pullthe cable loop from the carton andfasten it to thetrolley

with a master link from the hardwarebag (Figure1).

• Push pins of master link LeaveChain&

bar through cableloop and

hole in front end of trolley.

• Push masterlink capover

pins and past pin notches.

• Slide clip-on spring over

capand onto pin notches

until both pins are securely

locked in place.

Cable Inside

Dispensing

Cartonto

king

KeepChain and Cable

Taut When Dispensing

2. With the trolley against the screwdriver, dispensethe cable

around the pulley.

3. Continue along the rail and aroundthe motor unit sprocket

(Figure2). The sprocket teeth must engagethe chain. Continue

forward to the trolley threadedshaft.

4. Usethe second master link to connect the chainto the flat end

of the shaft (Figure1). Checkto makesurethe chainis not

twisted.

5. Removethe screwdriver.

ATTACHINGTHESPROCKETCOVER

Insert the backtab in the slot on the back of the mounting plate.

Squeezethe cover slightly andinsertthe front tab (Figure3).

To avoid possible SERIOUSINJURYto fingers from moving

garagedoor opener:

• ALWAYSkeephandclear of sprocket while operatingopener.

• Securelyattachsprocket cover BEFOREoperating.

FigureI MasterLink

Clip-On Spring,

Master"_

Master Link Flat end Link Cap i _ -

Clip-On Spring , of Trolley _ yf

Master _ _ Threaded Shaft.x¢_.,, y._..

_boLi:k Cap[_, _'_ _,i" _Rt! Chain

f -¢--_._ d:Y'<"-Master

INSTALLCHAIN& CABLE

INTHIS DIRECTION

Figure3

Sprocket

Cover

Figure2 MotorUnit

Sprocket

10

ASSEMBLY STEP 5

Tightenthe Chainand Cable

• Spin the inner nut and lock washerdown the threadedshaft,

awayfrom thetrolley.

• Totighten the chain, turn outer nut in the direction shown. As

youturnthe nut,keepthe chainfromtwisting.

• Whenthe chain is approximately 1/2" (13 mm) abovethe base

of the rail at its midpoint, re-tighten the inner nutto securethe

adjustment.

Sprocket noisecanresultif chainis eithertoo looseor tootight.

Wheninstallation is complete,you may notice some chain droop

with the door closed.This is normal. If the chain returns to the

position shown whenthe door is open, do not re-adjustthechain.

NOTE:During future maintenance,ALWAYSpuff the emergency

releasehandle to disconnect trolley beforeadjusting chain.

Youhave nowfinished assemblingyourgaragedooropener.

Pleaseread thefollowingwarningsbeforeproceedingtothe

installationsection.

Lock

OuterNut Washer InnerNut

T° Tighten Outer Nut _ '_1'_,.4// __

rL_ ...............'__"",_"_"T o T,'g'ht'e'n....

IJ p __J InnerNut

Chain

-_ 1/2" (13 mm)

Base!f Rail

INSTALLATION

IMPORTANTINSTALLATIONINSTRUCTIONS

ToreducetheriskofSEVEREINJURYorDEATH:

1. READAND FOLLOWALL INSTALLATIONWARNINGSAND

INSTRUCTIONS.

2. Install garagedoor opener ONLYon properly balancedand

lubricated garagedoor. An improperly balanceddoor may

NOTreversewhen requiredand could result in SEVERE

INJURYor DEATH.

3. ALL repairsto cables,spring assembliesand other

hardwareMUSTbe madebya trained door systems

technician BEFOREinstalling opener.

4. DisableALL locks and removeALL ropes connectedto

garagedoor BEFOREinstalling opener to avoid

entanglement.

5. Install garagedoor opener7 feet (2.1 m) or more above

floor.

6. Mount emergency releasehandle6 feet (1.8 m) abovefloor.

7. NEVERconnectgaragedoor opener to power source until

instructed to do so.

8. NEVERwear watches, rings or looseclothing while

installing or servicing opener.They could be caught in

garagedoor or opener mechanisms.

9. Installwall-mounted garagedoor control:

• within sight of the garagedoor

• out of reachof children at minimum heightof 5 feet

(1.5 m)

• awayfrom ALL moving parts of thedoor.

10. Placeentrapmentwarning labelon wall next to garagedoor

control.

11. Placemanual release/safetyreversetest label in plainview

on insideof garagedoor.

12. Uponcompletion of installation, test safety reversalsystem.

DoorMUSTreverseon contact with a 1-1/2" (3.8 cm) high

object (or a 2x4 laid flat) on the floor.

11

INSTALLATION STEP 1

Determinethe HeaderBracketLocation

To prevent possible SERIOUSINJURYor DEATH:

• HeaderbracketMUSTbe rigidly fastenedto structural

support on headerwall or ceiling, otherwise garagedoor

might NOTreversewhen required. DONOTinstall header

bracketover drywall.

• Concreteanchors MUSTbe used if mounting headerbracket

or 2x4 into masonry.

• NEVERtry to loosen, move or adjust garagedoor, springs,

cables,pulleys, brackets,or their hardware,ALL of which are

under EXTREMEtension.

• ALWAYScall atrained door systems technician if garage

door binds, sticks, or is out of balance.An unbalanced

garagedoor might NOTreversewhen required.

nstallation proceduresvary according to garagedoor types.

Follow the instructions which applyto your door.

1. Closethe door and mark the insidevertical centerline of the

garagedoor.

2. Extendthe line onto the headerwall abovethe door.

Youcanfastenthe headerbracketwithin4 feet (1.22 m) of

theleft or rightofthe doorcenter onlyif a torsionspringor

centerbearingplate isin the way;or youcanattachittothe

ceiling(see page 13) when clearanceisminimal. (It may be

mountedonthewall upsidedownif necessary,to gain

approximately1/2"(13 ram).

If you needto install the headerbracketon a 2x4 (on wall or

ceiling), uselag screws (not provided) to securely fastenthe

2x4to structural supports asshown hereand on page 13.

3. Openyour door to the highest point of travel as shown. Draw an

intersecting horizontal line on the headerwall abovethe high

point:

• 2"(5 cm) abovethe high point for sectionaldoor and one-

piecedoor with track.

• 8"(20 cm) abovethe high point for one-piecedoor without

track.

This height will providetravel clearancefor the top edgeofthe

door.

NOTE:If thetotal number of inches exceedstheheight availablein

your garage,use themaximum height possible, or referto page 13

for ceiling installation.

Unfinished

Ceiling

Header Wall

VerticalCenterline

ofGarageDoor

HeaderWall

HighestPoint

of Travel

Sectional doorwith curved track

L_Wall

:_ )

Highest

Point

ofTravel

Hardware

One-piecedoorwithouttrack:

jambhardware

OPTIONAL

CEILING

MOUNT

FOR

HEADER

BRACKET

2x4

Structural

Supports

H

HeaderWall Track

t

ofTravel

One-piece door with horizontal track

HeaderWall

',- 8" (20cm)

L____:=.;_,

Door

:l

Pivot

One-piece door without track:

pivot hardware

', Highest

,, Point

" of Travel

12

INSTALLATION STEP 2

Install theHeaderBracket

You canattachthe headerbracketeitherto thewall abovethe

garagedoor, or to the ceiling. Followthe instructions which will

work best for your particular requirements. Donot install the

headerbracketoverdrywall. If installingintomasonry,use

concreteanchors(notprovided).

WALLHEADERBRACKETINSTALLATION

• Centerthe bracketon the vertical centerlinewith the bottom

edgeof the bracket on the horizontal line asshown (with the

arrow pointing toward the ceiling).

• Mark the vertical set of bracket holes(do not usethe holes

designatedfor ceiling mount). Drill 3/16" pilot holesand fasten

the bracketsecurelyto a structural support with the hardware

provided.

HARDWARESHOWNACTUALSIZE

5/16"x9x1-5/8"

CEILINGHEADERBRACKETINSTALLATION

• Extendthevertical centerline onto the ceiling as shown.

• Centerthe bracketon the vertical mark, no more than 6"(15 cm)

from the wall. Makesurethe arrow is pointing toward the wall.

Thebracketcan be mounted flush againstthe ceiling when

clearanceis minimal.

• Mark the side holes. Drill 3/16" pilot holesand fasten bracket

securelyto a structural support with the hardwareprovided.

Ceiling Mounting Holes

I k

, __

Wall Mounting Holes

The nail hole is for

positioning only.

You must use lag screws

to mount the header bracket.

Header

- Wall

2x4

Structural

Support

Horizontal

Line _ /

7

Vertical

Centerline

of Garage Door

LagScrews

5/16"-9xl-5/8"

Door Spring

J

Highest Point of

GarageDoor Travel

Garage

- Door -

Vertical

Centerline

of GarageDoor

6" (15 cm) Maximum

Door

Spring

LagScrews

5/16"-9xl -5/8"

HeaderWall

13

Header Wall

Bracket

Cable

Pulley

Bracket

INSTALLATION STEP 3

Attachthe Rail to the HeaderBracket

• Position the opener on the garagefloor below the header

bracket. Usepacking material as a protective base. NOTE:If the

door spring is in the wayyou'll needhelp. Havesomeone hold

the openersecurely on a temporary support toaflow the raftto

clear thespring.

• Position the rail bracketagainst the headerbracket.

• Align the bracketholes and join with a clevis pin as shown.

• Insert a ring fastenerto secure.

-- Rail

Header

Bracket

Clevis Pin

5/16"x2-3/4"

Ring Fastener

b

i

Cable

Pulley

Bracket

Rail

__ Garage

Door

-- Openercartonor

TemporarySupport

HARDWARESHOWNACTUALSIZE

Clevis Pin

5/16"x2-3/4"

0

Ring Fastener

14

INSTALLATION STEP 4

Positionthe Opener

Follow instructions which applyto your door type as illustrated.

SECTIONALDOORORONE-PIECEDOORWITH TRACK

A 2x4 laid flat is convenientfor setting an ideal door-to-rail

distance.

• Removefoam packaging.

• Raisethe openeronto a stepladder.You will needhelp at this

point if the ladder is not tall enough.

• Openthedoor all the way and placea 2x4 laidflat on thetop

section beneaththe rail.

• If the top section or panelhits thetrolley when you raise

thedoor, pull down on the trolley releasearm to disconnect

inner and outer sections. Slide the outertrolley toward the

motor unit. Thetrolley can remaindisconnected until

Installation Step12 iscompleted.

Trolley

v " _ ' -- ReleaseArm --

ENGAGED RELEASED

To prevent damageto garagedoor, rest garagedoor opener rail

on 2x4 placedon top section of door.

Rail

2x4 is used to determine

the correct mounting height

from ceiling.

ONE-PIECEDOORWITHOUTTRACK

A 2x4 on its side is convenientfor setting an ideal door-to-rail

distance.

• Removefoam packaging.

• Raisethe openeronto a stepladder.You will needhelp at this

point if the ladder is not tall enough.

• Openthe door all the way and placea 2x4 on its side on the top

section of the door beneaththe rail.

• Thetop of the door should be levelwith the top of the motor

unit. Do not position the opener morethan 4" (10 cm) abovethis

point.

i

Header

2x4 is used to determine

the correct mounting height

from ceiling.

15

INSTALLATION STEP 5

HangtheOpener

Three representativeinstallations are shown. Yours may be

different. Hangingbrackets should be angled (Figure1) to provide

rigid support. Onfinished ceilings (Figure2 and Figure3), attach a

sturdy metal bracketto structural supports beforeinstalling the

opener.This bracket andfastening hardwareare not provided.

1. Measurethe distancefrom eachside of the motor unit to the

structural support.

2. Cut both piecesof the hanging bracketto required lengths.

3. Drill 3/16" pilot holes in the structural supports.

4. Attachone end of eachbracketto a support with

5/16"-18xl -7/8" lagscrews.

5. Fastenthe openerto the hanging bracketswith 5/16"-18x7/8"

hexbolts, lock washersand nuts.

6. Checkto makesurethe rail is centeredoverthe door (or in

line with the headerbracket if the bracketis notcentered above

thedoor).

7. Removethe 2x4. Operatethe door manually. If thedoor hits the

rail, raisethe headerbracket.

NOTE:DONOTconnectpower to openerat this time.

HARDWARESHOWNACTUALSIZE

Hex Bolt

5/16"-18x7/8" Nut 5/16"-18 LockWasher 5/16"

To avoid possible SERIOUSINJURYfrom a falling garagedoor

opener,fasten it SECURELYto structural supports of the

garage.Concreteanchors MUSTbe usedif installing ANY

brackets into masonry.

FigureI ructural

Supports

Measure _

Distance

Lag Screws

5/16"-18xl -7/8"

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

Bolt 5/16"-18x7/8 _-"

Lock Washer 5/16"

Nut 5/16"-18

FINISHEDCEILING

Provided)

Lock Washer 5/16"

Nut 5/16"-18

gScrews

FINISHEDCEILING

Bolt 5/16"-18x7/8"

Lock Washer5/16"

Nut 5/16"-18

, (Not Provided)

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

16

INSTALLATION STEP 6

Install theDoorControl

Locatedoor control within sight of door, at a minimum heightof 5

feet (1.5 m) where small children cannot reach,awayfrom moving

parts of door and door hardware. If installing into drywall, drill

5/32" holesand usethe anchors provided.

1. Strip 1/4" (6 mm) of insulationfrom one endof bellwire and

connectto the two terminal screws on back of door control by

color: white to 2 and white/red to 1.

2. Door Control Button: Fastensecurelywith screws 6ABx1-1/2".

3. (Forstandard installation only) Run bell wire up wall and across

ceiling to motor unit. Useinsulated staplesto securewire in

severalplaces. Donot piercewire with a staple,creating a short

or opencircuit.

4. Connectthe bell wire to theterminal screws on the motor unit

panel:white to 2;white/red to 1.

5. Position the antennawire asshown.

To prevent possible SERIOUSINJURYor DEATHfrom

electrocution:

• Besure power is NOTconnectedBEFOREinstalling door

control.

• ConnectONLYto 24 VOLTlow voltage wires.

To prevent possible SERIOUSINJURYor DEATHfrom a closing

garagedoor:

• Install door control within sight of garagedoor, out of reach

of children at a minimum height of 5 feet (1.5 m), and away

from ALL moving parts of door.

• NEVERpermit children to operateor playwith door control

push buttons or remote control transmitters.

• Activate door ONLYwhen it can be seenclearly,is properly

adjusted,and thereare no obstructions to door travel.

• ALWAYSkeepgaragedoor in sight until completely closed.

NEVERpermit anyoneto cross path of closing garagedoor.

HARDWARESHOWNACTUALSIZE

I ' I_ IBI1111_111/1411S'_rleIw'I' I1]:_

(drywall installation)

Drywall Anchors Insulated

Staples

Terminal

Screws

(BACKVIEW)

DOORCONTROLBUTTON

2-Conductor

Bell Wire

Opener

Terminal Screws

Back Panel

of Opener

Antenna

17

INSTALLATION STEP 7

Install theLight

• Install a 75 watt maximum light bulb in thesocket. Lightsize is

A19,standard neck only Thelight will turn ONand remain lit for

approximately 4-1/2 minuteswhen power is connected. Then

the light will turn OFF.

• Apply slight pressureon the sides of the lensand slide the tabs

into the slots in the end panel (Seeillustration).

• To remove,reversethe procedure. Usecareto avoidsnapping

off lenstabs.

• UseA19, standard neck garagedoor opener bulbs for

replacement.

NOTE:Useonly a standard light bulb. Theuse ofa short neck or

speciafitylight bulb may overheatthe endpanelor light socket.

To prevent possible OVERHEATINGof the endpanelor light

socket:

• DONOTuseshort neckor specialty light bulbs.

• DONOTuse halogenbulbs. UseONLYincandescent.

To prevent damageto the opener:

• DONOTuse bulbs larger than 75W.

• ONLYuseA19 size bulbs.

LensGuide

Light

Lens Slot

LensTab

75Watt Max.

Light Bulb

INSTALLATION STEP 8

Attachthe EmergencyRe/easeRopeand Hand/e

• Threadone end of the rope through the holein thetop of the

redhandle so "NOTICE"readsright sideup asshown. Secure

with an overhandknot at least 1" (25 mm) from the end of the

ropeto preventslipping.

• Threadthe other endof the ropethrough the hole in the release

arm of the outer trolley.

• Adjust rope length sothe handleis 6 feet (1.8 m) abovethe

floor. Securewith an overhandknot.

NOTE:If it is necessaryto cut therope, heatsealthe cut end with

a match or lighter to prevent unraveling.

To prevent possible SERIOUSINJURYor DEATHfrom a falling

garagedoor:

• If possible, useemergencyreleasehandleto disengage

trolley ONLYwhengarage door is CLOSED.Weakor broken

springs or unbalanceddoor could result in an open door

falling rapidly and/or unexpectedly.

• NEVERuseemergency releasehandleunless garage

doorway is clear of persons and obstructions.

• NEVERuse handleto pull door open or closed. If rope knot

becomesuntied, you could fall.

Tro,,e %h° nd

Rope -- ReleaseArm

N_ _ Emergency

Overhand _ ReleaseHandle

not

18

INSTALLATION STEP 9

ElectricalRequirements

To avoid installation difficulties, do not run the opener atthis time.

To reducethe risk of electric shock, your garagedoor opener hasa

grounding type plug with athird grounding pin. This plug will only

fit into a grounding type outlet. If the plug doesn't fit into the outlet

you have,contact a qualified electricianto installthe proper outlet.

RIGHT @ WRONG

If permanent wiring isrequiredby yourlocal code,refer tothe

following procedure.

To make a permanent connectionthrough the 7/8" hole in the top

of the motor unit:

• Removethe motor unit cover screws and setthe coveraside.

• Removethe attached3-prong cord.

• Connectthe black (line) wire to the screw on the brassterminal;

thewhite (neutral) wire to the screw on the silver terminal; and

theground wire to the green ground screw. The opener must

be grounded.

• Reinstallthe cover.

To avoidinstallationdifficulties,do notruntheopenerat this

time.

To prevent possible SERIOUSINJURYor DEATHfrom

electrocution or fire:

• Besure power is NOTconnectedto the opener,and

disconnect power to circuit BEFOREremoving coverto

establishpermanent wiring connection.

• Garagedoor installation and wiring MUSTbe in compliance

with ALL local electricaland building codes.

• NEVERusean extension cord, 2-wire adapter,or change

plug in ANYway to makeit fit outlet. Besure the opener is

grounded.

PERMANENTWIRING

CONNECTION

GroundTab

Green

GroundScrew

GroundWire Wire

White Wire BlackWire

19

INSTALLATION STEP 10

Install TheProtectorSysterr

The safetyreversingsensormustbeconnectedand aligned

correctlybeforethegaragedooropenerwill movein the down

direction.

IMPORTANTINFORMATIONABOUTTHESAFETYREVERSING

SENSOR

When properly connectedand aligned,the sensor will detectan

obstacle in the path of its electronic beam.Thesending eye(with

an green indicator light) transmits an invisible light beamto the

receivingeye(with a green indicator light). If an obstruction breaks

the light beamwhile the door is closing, the door will stop and

reverseto full open position, and the openerlightswill flash

10 times.

The units must be installed insidethe garage sothat the sending

and receivingeyesface eachother acrossthe door, no more than

6" (15 cm) abovethe floor. Eithercan be installed on the left or

right of the door as long asthe sun nevershines directly into the

receivingeyelens.

The mounting bracketsare designedto clip onto thetrack of

sectional garagedoors without additional hardware.

Besure poweris NOTconnectedto the garagedoor opener

BEFOREinstalling the safety reversing sensor.

To prevent SERIOUSINJURYor DEATHfrom a closing garage

door:

• Correctly connect and align the safety reversing sensor.This

requiredsafety device MUSTNOTbedisabled.

• Installthe safety reversingsensor so beam is NOHIGHER

than 6"(15 cm) abovegaragefloor.

If it is necessaryto mount the units on thewall, the brackets must

be securelyfastenedto a solid surface such asthe wall framing.

Extensionbrackets (seeaccessories)are availableif needed.If

installing in masonryconstruction, add a pieceof wood at each

location to avoiddrilling extra holes in masonry if repositioning is

necessary.

Theinvisible light beam pathmust be unobstructed. No partof the

garagedoor (or door tracks, springs, hinges, rollers or other

hardware)may interrupt the beamwhile the door isclosing.

Safety Reversing Sensor

6" (15 cm) max. above floor

Invisible Light Beam

Protection Area

Safety Reversing Sensor

6" (15 cm) max. above floor

Facingthe doorfrom insidethe garage

2O

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Craftsman 139.536481DM Owner's manual

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