Operator'sIVlanual
AC nerator
ModelNo.
580.675511
Generator
Customer Helpline
HOURS: IVlon.- Fri. 8 a.m. to 5 p.m. (CT)
WARNING
Before using this product, read this
manual and follow aii Safety Rules
and Operating Instructions.
AVERTISSEMENT
Avant d'utiiiser ce produit, veuillez life ie
manuel et suivre toutes les directives
relatives _ la s6curit6 et _ rutilisation.
,, Safety
,, Assembly
,, Operation
,, Maintenance
,, Parts
,, Fran_;ais,p. 36
This generator is rated andcertified to be compliant with CSA(CanadianStandardsAssociation) standard C22.2 No. 100-04 (motors and
generators).
Les caract_ristiques nominales et la certification de cetteg_n_ratrice sont conformes b,la norme C22.2 No. 100-04 (moteurs et g_n_ratrices)
de I'ACNOR(Association canadienne de normalisation).
Sears Canada, Jnc.
visit our Craftsman website: www.sears.ca
PartNo.208433GSDraft- (09/19/2008)
O
WARRANTY..................................... 2
SAFETYRULES................................. 3-5
FEATURESAND CONTROLS........................ 6
ASSEMBLY.................................... 7-9
OPERATION................................. 10-14
SPECIFICATIONS................................ 15
MAINTENANCE............................... 16-19
STORAGE...................................... 20
TROUBLESHOOTING............................. 21
SCHEMATIC/WIRINGDIAGRAM.................. 22-23
REPLACEMENTPARTS......................... 24-33
EMISSIONSSYSTEMWARRANTY................ 34-35
FRANOAIS................................... 36-59
HOWTOORDERPARTS................... BACKPAGE
ONE-YEARFULLWARRAHTYONCRAFTSMANGENERATOR
If this generator fails due to a defect in material or workmanship within oneyear from the dateof purchase,return it to any
Searsstore, other Craftsmanoutlet, or Sears Parts & RepairCenter inthe UnitedStatesor Canadafor free repair (or
replacementif repair proves impossible).
AddiUonal One-Year Limited Warranty on Craftsman Generator
Forthe second year from the dateof purchase,if anypart of this generatorfails due to a defect in material or workmanship, a
new part will be supplied free of charge.You must paythe labor cost if you wish to haveit installed.
All warranty coverageapplies for only 90 daysfrom date of purchaseif this generator is ever usedfor commercial or rental
purposes.
This warranty givesyou specific legal rights, andyou mayalso haveother rights which vary from stateto state.
Sears,Roebuckand Co., HoffmaflEstates,IL 60179
SearsCanadaInc., Toronto,Ontario,CanadaMSB288
© SearsBrands,LLC
Read this manualcarefullyand becomefamiliar
withyourgenerator. Knowits applications, its
limitations, andany hazardsinv01ved.
importantSafetyinformation
The manufacturer cannot possibly anticipateevery possible
circumstance that might involve a hazard.Thewarnings in
this manual,andthe tags and decals affixedto the unit are,
therefore, not aU-inciusive.If you usea procedure, work
method or operating technique that the manufacturer does
not specifically recommend, you must satisfy yourself that it
is safe for you and others. You must also make surethat the
procedure, work method or operating technique that you
choose does not renderthe generator unsafe.
SafetySymbolsandMeanings
ToxicFumes HazardousChemical ElectricalShock
Fire
Explosion Operator'sManual
MovingParts FlyingObjects HotSurface
Kickback
A Thesafety alertsymbol indicatesa potentialpersonal
injury hazard.A signalword (DANGER,WARNING,or
CAUTION)is usedwith the alert symbol to designatea
degreeor levelof hazardseriousness.A safety symbol may
be usedto representthe type of hazard.Thesignal word
NOTICEis usedto address practicesnot relatedto personal
injury.
A. BANGERindicatesa hazardwhich, if not avoided, will
result in deathor serious injury.
A. WARNINGindicatesa hazardwhich, if not avoided, could
result in deathor serious injury.
_. CAUTIONindicates a hazardwhich, if not avoided, could
result in minor or moderate injury.
NOTICEaddress pratices not relatedto personalinjury.
A. BANGER:Contentsare harmful or fatal if swallowed.
Avoid contact to eyes,skin or clothing.DONOTtake internally. Avoid breathing
the mist or vapor. Overexposureto eyes
or skin cancause irritation. Keepstabilizer out of the
reachof children.
Fuelstabilizer is a hazardous chemical.**
• FreshStart@fuelcapisdesignedto holda cartridgewhich
containsfuelstabilizer.
• IfSWALLOWED,call physician immediately. DONOTinduce
vomiting. If inhaled, removeto fresh air. in case of eyeor skin
contact, flush with waterfor 15 minutes.
• Store unopenedcartridges in a cool, dry, well ventilated area.
Keepopencartridge in fuel cap, andfuel capclosed on fuel tank
when not in use.
* Inthe caseof an emergency,contact a physician immediately
andcall 1-800-424-9300 for material safety information.
**Fuel stabilizer contains: 2,6-di-tret-butylphenol (128-39-2) and aliphatic petroleum
distillate (64742-47-8).
Using a generator indoors CAN KiLL YOU iN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell.
V V
NEVERuse insidea home
or garage,EVENiF doors
andwindows areopen.
Only use OUTSIDE and
far away from windows,
doors, and vents.
Ak WARNING:Running enginegives off carbon
_ onoxide, an odorless, colorless, poison gas.
Breathingcarbon monoxide can causeheadache,
fatigue, dizziness,vomiting, confusion, seizures,
nausea,fainting or death.
• OperategeneratorONLYoutdoors.
• Installa batteryoperatedcarbonmonoxidealarmnearthe
bedrooms.
e
e
Keepexhaustgas from entering a confined areathrough
windows, doors, ventilation intakes,or other openings.
DO NOTstart or run engineindoors or in an enclosedarea,
(even if windows and doors areopen), includingthe generator
compartment ofa recreationalvehicle (RV).
Ak WARNING:The engineexhaust from this product
contains chemicals known to the Stateof California to
cause cancer,birth defects,or other reproductive harm.
Ak WARNING:Certaincomponents in this product and
relatedaccessoriescontain chemicals known to the State
of Californiato cause cancer,birth defects or other
reproductiveharm. Wash handsafter handling.
A, WARNING: Generator produces hazardous voltage.
'),|i|l Failure to isolate generator from power utility can
result in death or injury to electric utility workers
due to backfeed of electrical energy.
• When using generator for backup power, notify utility company.
Use approvedtransfer equipmentto isolategenerator from
electric utility.
• Use aground fault circuit interrupter (GFCI)in any damp or
highly conductive area,such as metal deckingor steel work.
• DO NOTtouch bare wires or receptacles.
• DO NOTuse generator with electrical cords which areworn,
frayed, bareor otherwise damaged.
• DO NOToperate generator inthe rain or wet weather.
• DO NOThandle generatoror electricalcords while standing in
water, while barefoot,or while hands or feetare wet.
• DO NOTallow unqualified persons or children to operate or
servicegenerator.
_, WARNING: Starter cord kickback(rapid retraction) can
result in bodily injury. Kickbackwill puii hand and
,_arm toward enginefaster thanyou can let go.
Broken bones,fractures, bruises, or sprains
could result.
• Whenstartingengine,pullcordslowlyuntilresistanceisfelt
andthenpullrapidlytoavoidkickback.
• NEVERstartor stopenginewith electricaldevicespluggedin
andturnedon.
A, WARNING: Contact with muffler area can result in
serious burns.
_ _ Exhaust heat/gases can ignite
combustibles, structures or damage
fuel tank causing a fire.
• DO NOTtouch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool beforetouching.
• Keepat least5 feet (152 cm) of clearanceon all sidesof
generator including overhead.
• It isa violation of California Public Resource Code,Section
4442, to use or operatethe engine on anyforest-covered,
brush-covered,or grass-covered land unless theexhaust
system is equippedwith a spark arrester,as defined in Section
4442, maintained ineffectiveworking order. Otherstates or
federal jurisdictions may havesimilar laws.
Contactthe original equipment manufacturer, retailer, or dealer
to obtain a sparkarrester designedfor the exhaustsystem
installedon this engine.
• Replacementparts must bethe sameand installed in the same
position as the original parts.
A, WARNING: Fuel and its vapors are extremely
flammable and explosive.
Fire or explosion can cause severe burns
or death.
WHENADDINGOR DRAININGFUEL
• Turn generator OFFand let it coolat least2 minutes before
removing fuel cap. Loosen cap slowly to relievepressure in
tank.
• Fill or drain fuel tank outdoors.
• DONOToverfill tank. Allow spacefor fuel expansion.
• Iffuel spills, wait until it evaporatesbefore starting engine.
• Keepfuel awayfrom sparks, open flames, pilot lights, heat,and
other ignition sources.
• DONOTlight a cigaretteor smoke.
WHENSTARTINGEQUIPMENT
• Ensurespark plug, muffler,fuel cap,andair cleanerarein place.
• DO NOTcrank enginewith spark plug removed.
WHENOPERATINGEQUIPMENT
• DONOTtip engine or equipment at anglewhich causes fuel to
spill.
• This generatoris not for use inmobile equipment or marine
applications.
WHENTRANSPORTINGOR REPAIRINGEQUIPMENT
• Transport/repair with fuel tank EMPTYor with fuel shutoff valve
OFF.
• Disconnectspark plug wire.
WHENSTORINGFUELOR EQUIPMENTWITH FUELiN TANK
• Store awayfrom furnaces, stoves,water heaters,clothes
dryers, or other appliancesthat have pilot light or other ignition
source becausethey can ignitefuel vapors.
_k WARNING:
e
e
This generator does not meet U. S. CoastGuard Regulation
33CFR-183andshould not beused on marineapplications.
Failureto usethe appropriate U. S.CoastGuard approved
generator could result in deathor serious injury and/or property
damage.
A, WARNING: Unintentional sparking can result in fire or
_.¢ electric shock.
WHENADJUSTINGOR MAKINGREPAIRSTO YOURGENERATOR
* Disconnectthe spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHENTESTINGFORENGINESPARK
* Useapproved spark plug tester.
* DO NOTcheckfor spark with spark plug removed.
A, WARNING: Starter and other rotating parts can
entangle hands, hair, clothing, or accessories.
• NEVERoperate generatorwithout protective housing or covers.
• DO NOTwear looseclothing, jewelry or anything that may be
caught in the starter or other rotating parts.
• Tie up longhairand removejewelry.
_, CAUTION: Excessively high operating speeds increase
risk of injury and damage to generator.
Excessively low speeds impose a heavy load.
• DO NOTtamper with governed speed.Generatorsupplies
correct rated frequency andvoltage when running at governed
speed.
• DO NOTmodify generator in any way.
NOTICE: Exceeding generators wattage/amperage capacity
can damage generator and/or electrical devices connected to
it.
• DONOTexceedthe generator'swattage/amperage capacity.See
Don't OverloadGeneratorin the Operationsection.
• Start generator and let enginestabilize before connecting electrical
loads.
• Connectelectricalloadsin OFFposition, then turn ONfor
operation.
• Turn electrical loadsOFFand disconnect from generator before
stopping generator.
NOTICE: improper treatment of generator can damage it and
shorten its life.
• Usegenerator only for intended uses.
• If you have questions about intended use,askdealer or contact
Sears.
• Operategenerator only on level surfaces.
• DONOTexposegeneratorto excessivemoisture, dust, dirt, or
corrosivevapors.
• DONOTinsert any objects through cooling slots.
• If connecteddevices overheat,turn them off and disconnect them
from generator.
• Shutoff generatorif:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
• This equipment is designedto be usedwith Sears authorized
parts ONLY. If equipment is usedwith parts that DONOTcomply
with minimum specifications, userassumes all risks and
liabilities.
KHOWYOURGEHERATOR
Readthe Operator's IVlanuaiandsafety rules before operating yourgenerator.
Comparethe illustrations with your generator to familiarize yourself with the locations of various controls and
adjustments. Savethis manualfor future reference.
A - Spark Attester Muffler -- Exhaustmuffler lowers engine
noiseand is equippedwith a spark arrester screen.
B - FuelTank -- Capacityof five (5) U.S.gallons.
C- StatStationTM -- Displaysthe electrical load ongenerator
basedon output frequency. It also hasa built in
maintenancereminder.
D - 120 Volt AC, 20 Amp, DuplexReceptacles -- May be
usedto supply electrical power for the operation of
120 Volt AC,20 Amp, single phase,60 Hz electrical,
lighting, appliance, tool and motor loads.
E - 120/240 Volt AC, 30 Amp LockingReceptacle -- May be
usedto supply electrical powerfor the operation of
120 and/or 240 Volt AC,30 Amp, single phase,60 Hz
electrical, lighting, appliance,tool and motor loads.
F- 0ii Fill Cap-- Checkand add engine oil here.Seepage
17 for oil recommendationsand filling instructions.
G- DoublePole Circuit Breaker (AC)-- A double pole
circuit breakeris provided to protect all the receptacles
and generatoragainst electrical overload.
H- GroundingFastener-- Consultyour local agencyhaving
jurisdiction for grounding requirementsin your area.
J - Identification Label-- Provides model, revision and
serial number of generator. Pleasehavethese readily
availablewhen calling for assistance.
I( - Air Cleaner -- Protects engine by filtering dust and
debris out of intake air.
L - Choke Lever- Usedwhen starting a cold engine.
M- Fuel Valve-- Usedto turn fuel supply on and off to
engine.
N- Recoil Starter -- Usedto start the engine.
P - 0n/0ff Switch -- Setthis switch to "On"beforeusing
recoil starter. Set switch to "Off"to switch off engine.
YourCraftsmangeneratorrequiressomeassemblyandis
readyforuseonlyafterithasbeenproperlyservicedwiththe
recommendedoilandfuel.
If you haveany problemswith the assemblyof your
generator, please call the generatorhdpiine at
1=800-222-3136.
Unpackingthe Generator
1. Set the carton on a rigid fiat surface.
2. Removeeverything from carton except generator.
3. Opencarton completely by cutting eachcorner from top
to bottom.
4. Leavegeneratoron carton to install wheel kit.
CartonContents
Checkall contents against those listed below:
• Main unit
• Engineoil
• Operator's manual
• Wheel kit
• Adapter cord set
If anyparts are missing or damaged,call the generator
helpline at1-800-222-3136.
Install Wheel Kit
NOTE:Wheelkit is not intendedfor over-the-road use. DO
NOTtow this unit with a motorized vehicle.
You will needthe following tools to install these components:
* 13mm wrenches
* Socket wrench with a 13mm socket
* Pliers
* Safety glasses
Installthe WheelKitasFoflows:
IMPORTANT:installing the wheel kit must be completed
prior to adding anyoil or fuel.
1. Tip generator so that engineend is up.
2. Slide axle (B) through both mounting brackets.
3. Placea wheel (6) on each sideas shown in A.
4. Placea washer (D) on axleand then placean e-ring (E)
in axlegroove.
_i_CAUTION:E-rings cancause eyeinjury.
E-rings can spring back and becomeairborne
when installing or removing.
• Alwaysweareyeprotectionwheninstalling/removinge-rings.
.
Install e-ring with pliers, squeezingfrom top of e-ring to
bottom of axle.
6. Repeatstep 4 and 5 to secure secondwheel.
7. Tip generator so that engineside is down.
8. Line up holesin support leg (F) with holes in generator
frame.
.
10.
Attachsupport leg using2 capscrews(M8 x 16 mm) (6)
and 2 hexnuts (H).Tightenwith a 13mm socketwrench
and 13ramwrench.
Return generatorto normal operating position (resting
on wheels and support leg).
/
BEFORESTARTINGTHEGENERATOR
Add Engine Oil
1. Place generator on a flat, level surface,
2. Cleanarea around oil fJJJand remove yellow oJJfJJJcap.
NOTE:Seethe section (]//to review oil recommendations.
Verify provided oil bottle is correct viscosity for current
ambient temperature.
3. Using oil funnel (optional), slowly pour contents of
provided oil bottle into oil fill opening.
NOTICE: Improper treatment of generator can damage it and
shorten its life.
• DO NOTattempt to crank or start the engine beforeit has been
properly servicedwith the recommended oil.This may result in an
enginefailure.
4. Replaceoil fill cap and fully tighten.
Add Fuel
Fuel must meet these requirements:
* Clean,fresh, unleaded gasoline.
* A minimum of 87 octane/87 AKI (91 RON).High altitude
use, see HighAltitude.
* Gasolinewith up to 10% ethanol (gasohol) or up to 15%
MTBE (methyl tertiary butyl ether) is acceptable.
NOTICE:Avoid generatordamage.
Failureto follow Operator's Manualfor fuel
recommendations voids warranty.
• DONOTuseunapprovedgasolinesuchasE85.
• DONOTmixoil in gasoline.
• DONOTmodifyengineto runonalternatefuels.
To protect the fuel system from gum formation, mix in a fuel
stabilizerwhen adding fuel. SeeStorage.Aii fuel is not the
same. If you experiencestarting or performanceproblems
after using fuel, switch to a different fuel provider or change
brands. This engine is certified to operateon gasoline. The
emission control system for this engine is EM (Engine
Modifications).
A. WARNING:Fueland its vapors are extremely
flammable and explosive.
Fireor explosion can causesevere burns
or death.
WHENADDING FUEL
• Turngenerator OFFand let it coolat least2 minutes before
removing fuel cap. Loosen cap slowly to relievepressure in
tank.
• Fill fuel tank outdoors.
• DONOToverfill tank. Allow spacefor fuel expansion.
• Iffuel spills, wait until it evaporatesbefore starting engine.
• Keepfuel awayfrom sparks, open flames, pilot lights, heat,and
other ignition sources.
• DONOTlight a cigaretteor smoke.
.
Cleanareaaround fuel fill cap, removecap.
Slowly add regular unleadedfuel (A) to fuel tank (B). Be
careful not to overfill. Allow at least1.5" of tank space
(C)for fuel expansion,asshown here.
....... NNN -- NNr
3. Install fuel cap and wait for anyspilled fuel to evaporate.
CAUTION!Alcohol-blendedfuels (calledgasohoi, ethanol or
methanol) canattract moisture, which leadsto separation and
formation of acids during storage.Acidic gascandamagethe
fuel system of an enginewhile in storage.
To avoid engine performance issues, the fuel system should
betreated with a fuel preserveror emptied before storage of
30 days or longer. To protect the fuel system from gum
formation, use Briggs & Stratton FRESHSTART® fuel
stabilizer plus, or FRESHSTARTcontinuous fuel preserver
(concentrated liquid cartridge), if fuel preserver is not used,
drain the fuel tank, start the engine and let it run until the fuel
lines and carburetor are empty. Usefresh fuel next season.
SeeStoragefor additional information.
NEVERuse engine or carburetor cleaner products in the fuel
tank as permanent damagemay occur.
FreshStartFuelCap
Adding fuel preserver helps keepfuel fresh and carburetors
cleanfor easierstarting, aii season long. This newfuel cap
automatically drips concentratedfuel preserver into your fuel
tank.
_i, DANGER:Contentsare harmful or fatal if swallowed.
Avoid contact to eyes,skin or clothing.DONOTtake Avoid
internally. breathing
the mist or vapor. Overexposureto eyes
or skin can causeirritation. Keepstabilizerout of the
reachof children.
Fuelstabilizer is a hazardouschemical.**
• IfSWALLOWED,callphysicianimmediately.
• Inthecaseofanemergency,contacta physicianimmediately
andcall1-800-424-9300for materialsafetyinformation.
• *Fuel stabilizer contains: 2,6-di-tret-butylphenol (128-39-2) and aliphatic petroleum
distillate (64742-47-8).
1. Placecartridge into fuel cap.
2. Push to "snap" cartridge into place.
3. Removetab to expose membrane.
IMPORTANT:DONOTremove the silver foil sealon the
opposite side of the cartridge.
4. Reinstallfuel cap on fuel tank.
.
Periodically checkthe cartridge to ensure there is still
fuel stabilizer inside. If it is empty, removecartridge and
replace.
HighAltitude
At altitudes over 5,000 feet (1524 meters), aminimum
85 octane / 85 AKI (89 RON)gasolineisacceptable.To
remainemissions compliant, high altitude adjustment is
required. Operationwithout this adjustment will cause
decreasedperformance, increasedfuel consumption, and
increasedemissions. Seea qualified Searsdealerfor high
altitude adjustment information. Operationof the engine at
altitudes below 2,500 feet (762 meters) with the high altitude
kit is not recommended.
HOWTOUSEYOUR6EHERATOR
Generator Location
If you haveanyproblems operating your generatorafter
reading the manual, pleasecall the generator helpline at
1-800-222-3130.
System Ground
Thegenerator hasa system ground that connects the
generatorframe components to the ground terminals on the
ACoutput receptacles.Thesystem ground is connected to
the ACneutral wire (the neutral is bonded to the generator
frame).
SpecialR_uirements
Theremay be Federalor State OccupationalSafetyand
Health Administration (OSHA)regulations, local codes, or
ordinances that applyto the intended useof the generator.
Pleaseconsult a qualified electrician, electrical inspector, or
the local agency havingjurisdiction.
• In some areas,generators are required to beregistered
with local utility companies.
• If the generator is usedat a construction site, there may
be additional regulations which must be observed.
Connecting to a Buiiding's Electrical System
Connectionsfor standby powerto a buUding'selectrical
system must be made bya qualified electrician. The
connection must isolate the generator power from utility
power, and must comply with all applicable laws and
electrical codes.
_, WARNING: Generatorproduces hazardousvoltage.
").|J|l Failureto isolate generatorfrom power utility can
result in death or injury to electric utility workers
due to backfeedof electrical energy.
• Whenusinggeneratorfor backuppower,notifyutilitycompany.
Useapprovedtransferequipmentto isolategeneratorfrom
electricutility.
• Useagroundfaultcircuitinterrupter(GFCI)in anydampor
highlyconductivearea,suchasmetaldeckingor steelwork.
• DONOTtouchbarewiresor receptacles.
• DONOTusegeneratorwithelectricalcordswhichareworn,
frayed,bareor otherwisedamaged.
• DONOToperategeneratorintherainorwetweather.
• DONOThandlegeneratoror electricalcordswhilestandingin
water,whilebarefoot,or whilehandsorfeetarewet.
• DONOTallowunqualifiedpersonsor childrento operateorser-
vicegenerator.
GeneratorClearance
_, WARNING:Exhaustheat/gases can ignite
combustibles, structures or damagefuel tank
causing a fire.
• Keepat least5 ft. (152 cm) clearanceon all sidesof generator
including overhead.
Placegenerator outdoors in an areathat will not accumulate
deadlyexhaustgas. DONOTplacegenerator where exhaust
gas(A) could accumulateand enter inside or be drawn into a
potentially occupied building. Ensureexhaustgas is kept
awayfrom anywindows, doors, ventilation intakes, or other
openingsthat can allow exhaustgas to collect in a confined
area.Prevailingwinds and air currents should be taken into
considerationwhen positioning generator.
Using a generator indoors CAN KiLL YOU iN MINUTES,
Generator exhaust contains carbon monoxide, This is
a poison you cannot see or smeiJ,
V V
NEVERuse insidea home
or garage,EVENiF doors
and windows areopen.
Only use OUTSIDEand
far away from windows,
doors, and vents,
|
10
To Start The Engine
Disconnect all electrical loads from the generator. NEVER
start or stop enginewith electrical devicesplugged in and
turned ON.Follow start instruction steps in numerical order:
1. Make sure unit is on a levelsurface.
IMPORTANT:Failureto start and operate unit on a level
surfacewill causethe unit not to start or shut down during
operation.
2. Turn redfuel valveto "On" position.
3. Place choke lever in "Choke"position.
.
.
Set On/Offswitch to "On" position.
On/Off Switch is shown
in On position
\LL' -'---.
Grasp recoil handleand pull slowly until slight resistance
is felt. Thenpull rapidlyto start engine.
_i_WARNING: Starter cord kickback(rapid retraction) can
result in bodily injury. Kickbackwill puii hand and
,_arm toward enginefaster thanyou can let go.
Broken bones,fractures, bruises, or sprains
could result.
• Whenstartingengine,pullcordslowlyuntilresistanceisfelt
andthenpullrapidlytoavoidkickback.
• NEVERstartor stopenginewith electricaldevicespluggedin
andturnedon.
IMPORTANT:if enginefloods, placechoke lever in "Run"
position and crank until engine starts.
6. Move choke leverto "Run" position a short distance at a
time over severalseconds in warm weather or minutes
in cold weather. Let engine run smoothly before each
change. Operatewith choke in "Run" position.
NOTE:If engine starts after 3 puffs but fails to run, or ifunit
shuts down during operation, make sure unit is on a level
surface and checkfor proper oil level in crankcase.This unit
may be equippedwith a low oil protection device. If so, oil
must be at proper levelfor engine to start.
A. WARNING:Contactwith muffler areacan result in
serious burns.
Exhaustheat/gases can ignite
combustibles, structures or damage
fuel tank causing a fire.
• DONOTtouchhotpartsandAVOIDhotexhaustgases.
• Allowequipmentto coolbeforetouching.
• Keepatleast5 feet(152cm)of clearanceonall sidesof
generatorincludingoverhead.
• Itisa violationofCaliforniaPublicResourceCode,Section
4442,to useoroperatetheengineonanyforest-covered,
brush-covered,orgrass-coveredlandunlesstheexhaust
systemisequippedwitha sparkarrester,asdefinedin Section
4442,maintainedineffectiveworkingorder.Otherstatesor
federaljurisdictionsmayhavesimilarlaws.
Contacttheoriginalequipmentmanufacturer,retailer,or dealer
toobtaina sparkarresterdesignedfortheexhaustsystem
installedonthis engine.
• Replacementpartsmustbethesameandinstalledinthesame
positionastheoriginalparts.
Connecting Electrical Loads
1. Let enginestabilize and warm up for afew minutes after
starting.
2. Plug in and turn on the desired 120 and/or 240 Volt AC,
single phase,60 Hz electrical loads.
NOTE:
• DONOTconnect240 Volt loadsto the 120 Volt duplex
receptacles.
• DONOTconnect3-phase loads to the generator.
• DONOTconnect50 Hzloads to the generator.
• DONOTOVERLOADTHEGENERATOR.See Don't
OverloadGenerator.
NOT/CE: Exceeding generators wattage/amperage capacity
can damagegeneratorand/or electrical devices connected to
it.
• DONOTexceedthe generator'swattage/amperage capacity.See
Don't OverloadGeneratorin the Operationsection.
• Start generator and let enginestabilize before connecting electrical
loads.
• Connectelectricalloads in OFFposition, then turn ONfor
operation.
• Turn electrical loads OFFand disconnect from generator before
stopping generator.
11
Stoppin9 the Engine
1. Turn off and unplug all electrical loads from unit. NEVER
start or stop enginewith electrical devicesplugged in
and turned on.
2. Let engine run at no-load for two minutes to stabilize
unit's internaltemperatures.
3. Move On/Offswitch to "Off" position.
A. WARNING: Backfire,fire or engine damagecould
Occur.
DONOTstopenginebymovingchokecontrolto "Choke"
position(1_1).
4. Move fuel valve to "Off" position.
Warm Weather Operation
This generatorengine is equippedwith WeatherGuard,an
innovativefeatureto prevent carburetor icing in cold weather
conditions. WeatherGuardhasbeenengineeredto operatein
all weather conditions. However,product performancecan be
increasedwhen operatingthe generatorsolely in warm
weather by removing theWeatherGuardshield (A).
/
Removethe two nuts (B) and loosenthefastener (C)as
shown. Storeshield and fastenersfor future cold weather
operation.
12
CORDSETSANDRECEPTACLES
Use only high quality, well-insulated, grounded extension
cords with the generator's 120Volt electrical receptacles.
Inspect extensioncords before eachuse.
Checkthe ratings of all extensioncords beforeyou use them.
Extensioncord sets usedshould be ratedfor 125 Volt AC
loads at 20 Amps or greater for most electrical devices.
Somedevices, however, may not require this type of
extension cord. Checkthe operator's manualsof those
devicesfor the manufacturer's recommendations.
Keepextension cords asshort aspossible, preferably less
than 15 feet long, to prevent voltage drop and possible
overheating of wires.
_. WARNING: Overloadedelectricalcords can overheat,
arc, and burn resulting in death, bodily injury,
and/or property damage.
• ONLYusecordsratedfor yourloads.
• Followallsafetiesonelectricalcords.
120/240 Volt AC, 30 Amp, Lockin9 Receptacle
Use a NEiVIAL14-30 plug with this receptacle.Connecta
4-wire cord set ratedfor 250 Volt ACloads at 30 Amps (or
greater). You can usethe same4-wire cord if you plan to
run a 120 Volt load.
4-WireCordSet
--\
(Neutral)
x/,ot!
NEMAL14-30 f-_ Ground(Green)
This receptaclepowers 120/240 Volt AC, 60 Hz,single phase
loads requiring up to 5,600 watts of power (5.6 kW) at
23.3 Amps for 240 Volts or two independent 120 Volt loads
at 23.3 Amps each. Theoutlet is protected by a double pole
rocker switch circuit breaker.
NOTICE: Receptacles may be marked with rating value
greater than generator output capacity.
• NEVERattempt to power adevice requiring more amperagethan
generator or receptaclecan supply.
• DONOToverloadthe generator. SeeDon'tOverloadGenerator.
120 Volt AC, 20 Amp, Duplex Receptacles
Eachduplex receptacleis protected against overload by a
double pole rocker switch circuit breaker.
Useeach receptacleto operate120 Volt AC,single-phase,
60 Hzelectrical loads requiring up to 2,400 watts (2.4 kW) at
20 Amps of current. Use cord sets that are ratedfor 125 Volt
AC loadsat 20 Amps (or greater). Inspect cord sets before
eachuse.
GENERATORADAPTERCORDSET
The generatorcomes with a 25' generatoradaptercord set
designedto providetwo sets of 120 Volt, 20 Amp outlets
from one 120 Volt, 20 Amp duplex receptacle.
Themaximum load on eachoutlet is 20Amps. Themaximum
total load on bothblack wire outlets or white stripe wire outlets
is 20 Amps. If anextensioncord is usedwith adaptercord set,
besure extensioncord is ratedfor 125V at 20 Amps.
NOTE:Follow all safety precautionswhen connecting any
extensioncord or deviceto the generator.
13
DON'TOVERLOADGENERATOR
Capacity
You must make sureyour generator cansupply enough rated
(running) and surge (starting) watts for the items you will
power at the same time. Followthese simple steps:
1. Selectthe items you will powerat the same time.
2. Total the rated(running) watts of these items. This is the
amount of power your generator must produceto keep
your items running.
3. Estimate how many surge (starting) watts you will need.
Surge wattage is the short burst of power neededto
start electric motor-driven tools or appliances such as a
circular saw or refrigerator. Becausenot all motors start
at the sametime, total surge watts can be estimated by
adding onlythe item(s) with the highest additional surge
watts to the total ratedwatts from step 2.
Example:
Rated (Running)
Watts
1200
Tool or Appliance
Window Air
Conditioner
Refrigerator 1600
DeepFreezer 500
Television
Light (75 Watts)
1800 Highest
SurgeWatts
Total Rated(Running) Watts = 3075
HighestAdditional Surge Watts = 1800
Total GeneratorOutput Required =4875
8OO
5OO
5OO
75
3075 Total
Running Watts
Additional Surge
(Starting) Watts
1800
NOTE:Therated (running) watts cannot exceed5600. Also,
given the 5600 watt rated limit, additional surge (starting)
watts cannot exceed8600.
PowerManagement
To prolong the life of your generatorand attacheddevices, it
is important to take carewhen adding electrical loadsto your
generator. Thereshould be nothing connectedto the
generator outlets before starting it's engine.The correct and
safe way to managegeneratorpower isto sequentiallyadd
loads asfollows:
1. With nothing connectedto the generator, start the
engine as described in this manual.
2. Plug in and turn on the first load, preferablythe largest
load you have.
3. Permit the generatoroutput to stabilize (engine runs
smoothly and attacheddeviceoperates properly).
4. Plug in and turn on the next load.
5. Again, permit the generatorto stabilize.
6. Repeatsteps 4 and 5 for eachadditional load.
NEVERadd more loadsthan the generator capacity.Take
specialcare to consider surge loads in generatorcapacity, as
described above.
Wattage ReferenceGuide
Rated* Additional
Tool or Appliance (Running) Surge
Watts (Starting)
Watts
Essentials
Light Bulb - 75 watt 75 --
DeepFreezer 500 500
Sump Pump 800 1200
Refrigerator/Freezer- 18 cf 800 1600
Water Well Pump- 1/3 hp 1000 2000
Heating/Cooling
Window AC- 10,000 BTU 1200 1800
Window Fan 300 600
FurnaceFanBlower- 1/2 hp 800 1300
Kitchen
Microwave Oven- 1000 Watt 1000 --
CoffeeMaker 1500 --
Electric Stove - Single Element 1500 --
Hot Plate 2500 --
Family Room
DVD/CDPlayer 100 --
VCR 100 --
Stereo Receiver 450 --
Color Television- 27 in 500 --
PersonalComputer w/17 in moni- 800 --
tot
Other
Security System 180 --
AM/FM Clock Radio 300 --
GarageDoor Opener- 1/2 hp 480 520
ElectricWater Heater- 40 gallon 4000 --
DIf/Job Site
Quartz HalogenWork Light 1000 --
Airless Sprayer- 1/3 hp 600 1200
Reciprocating Saw 960 960
Electric Drill- 1/2 hp 1000 1000
Circular Saw - 7-1/4 in 1500 1500
Miter Saw- 10 in 1800 1800
TablePlaner - 6 in 1800 1800
TableSaw/RadialArm Saw- 10 in 2000 2000
Air Compressor - 1-1/2 hp 2500 2500
*Wattageslisted are approximateonly. Checktool or
appliancefor actual wattage.
14
EN61NETECHNICALINFORMATION
This is a single cylinder, overheadvalve(OHV),air cooled
engine, it is a low emissions engine.
In the State of California, ModelSeries 200000 engines are
certified bythe CaliforniaAir ResourcesBoard to meet
emissions standardsfor 250 hours. Such certification does
not grant the purchaser,owner or operator of this engine any
additional warranties with respectto the performanceor
operational life of this engine.Theengine is warranted solely
according to the product and emissions warranties stated
elsewherein this manual.
Power RaUn_ls
Thegross power rating for individual gas engine models is
labeled in accordancewith SAE(Society of Automotive
Engineers)codeJ1940 (Small Engine Power & Torque
Rating Procedure), and rating performance has been
obtained and corrected in accordancewith SAEJ1995
(Revision 2002-05). Torquevalues are derived at 3060 RPM;
horsepower values are derived at 3600 RPM.Actual gross
engine power will be lower and is affected by, among other
things, ambient operating conditions and engine-to-engine
variability. Givenboth the wide arrayof products on which
enginesare placed andthe variety of environmental issues
applicableto operatingthe equipment,the gas engine wiii not
developthe ratedgross power when used in a given pieceof
power equipment (actual "on-site"or net power). This
difference is due to a variety of factors including, but not
limited to, accessories(air cleaner, exhaust, charging,
cooling, carburetor, fuel pump, etc.), application limitations,
ambient operating conditions (temperature, humidity,
altitude), and engine-to-enginevariability. Dueto
manufacturing and capacity limitations, Briggs & Stratton
may substitute an engine of higher ratedpower for this
Seriesengine.
This generator is ratedand certified to be compliant with CSA
(CanadianStandards Association) standard C22.2 No. 100-04
(motors and generators).
PRODUCTSPECJFICATIOHS
Generator Specifications
StartingWattage.................... 8600 Watts(8.6 kW)
Wattage .......................... 5600 Watts(5.6 kW)
ACVoltage.............................. 120/240Volts
ACCurrent
at 240Volts ............................. 23.3Amps
at 120Volts ............................. 46.6Amps
Frequency .......................... 60 Hzat 3600 rpm
Phase .................................. SinglePhase
FuelCapacity............................ 5 U.S.gallons
Engine Specifications
Bore ................................ 3.12in. (79 ram)
Stroke ............................... 2.44in. (62 ram)
Displacement ........................ 18.64in. (305cc)
SparkPlug
Type: .............. Briggs& Stratton491055 or 5066
SetGapTo: .................... 0.030inch (0.76mm)
ArmatureAir Gap:.......... 0.008-0.012in. (0.20-0.30mm)
Valveclearancewithvalvespringsinstalledandpiston1/4in.
(6 mm)pasttopdeadcenter(checkwhenengineiscold).
intake ................... 0.004-0.006in. (0.10-0.15mm)
Exhaust.................. 0.004-0.006in. (0.10-0.15mm)
Oil Capacity .................... 28 Ounces(0.8 Liters)
NOTE:Forpractical operation, the generator load should not
exceed85% of ratedwattage. Enginepower wiii decrease
3-1/2% for each1,000 feet (300 meters) above sealeveland
1% for each 10° F(5.6° C) above77° F(25° C).It should
operatesatisfactorily at an angle up to 15°.
15
MAINTENANCESCHEDULE
Follow the hourly or calendarintervals, whichever occurs
first. More frequent serviceis required when operating in
adverseconditions noted below.
* Changeengine oil
* Cleandebris
* Checkengineoil level
* Service engineair cleaner'
* Changeengine oil'
* Service spark plug
* Service spark attester
* Cleancooling system'
* Checkvalve clearance
Service more often under dirty or dusty conditions.
GeneralRecommendations
Regular maintenancewill improve the performance and
extend the life of the generator. Seea Searsor other qualified
dealerfor service.
Thegenerator's warranty doesnot cover items that have
been subjectedto operator abuseor negligence.To receive
full valuefrom the warranty, the operator must maintain
generator asinstructed in this manual.
Someadjustments will needto be made periodically to
properly maintain your generator.
All serviceand adjustments should be madeat least once
eachseason.Follow the requirementsin the Maintenance
Schedulechart above.
NOTE:Oncea year you should cleanor replacethe spark
plug and replacethe air filter. A new spark plug and cleanair
filter assure proper fuel-air mixture and help your engine run
better and last longer.
EmissionsControl
Maintenance, replacement,or repair of the emissions con-
trol devices and systemsmay beperformedbyany non-
road engine repair establishment or individual. However,
to obtain "no charge" emissions control service, the work
must be performed by a factory authorized dealer.Seethe
Emissions Warranty.
GENERATORMAINTENANCE
Generatormaintenanceconsists of keepingthe unit cleanand
dry. Operateand store the unit in a cleandry environment
where it will not be exposedto excessivedust, dirt, moisture
or any corrosivevapors. Coolingair slots in the generator
must not becomeclogged with snow, leaves,or anyother
foreign material.
Checkthe cleanlinessof the generator frequently and clean
when dust, dirt, oil, moisture or other foreign substances are
visible on its exterior surface.
NOTE:DONOTuse a garden hoseto cleangenerator. Water
can enterthe enginefuel system and cause problems. In
addition, if water enters the generatorthrough cooling air
slots, some of the water will be retainedin voids and cracks
of the rotor and stator winding insulation. Water and dirt
buildup on the generator internal windings will eventually
decreasethe insulation resistanceof these windings.
GeneratorCleaning
Daily or beforeuse, clean accumulateddebris from
generator. Keeplinkage,spring and controls clean. Keeparea
around and behind muffler free from anycombustible debris.
inspect cooling air slots and openings on the generator.
Theseopenings must be kept clean andunobstructed.
Generatorparts should be kept cleanto reducethe risk of
overheating and ignition of accumulated debris.
* Usea damp cloth to wipe exterior surfaces clean.
NOTICE'.improper treatment of generator can damage it and
shorten its life.
• DONOTexpose generatorto excessivemoisture, dust, dirt, or
corrosive vapors.
• DONOTinsertany objectsthrough cooling slots.
* Usea soft bristle brush to loosencaked on dirt, oil, etc.
* Usea vacuumcleanerto pick up loosedirt anddebris.
16
StatStaUonTM
TheStatStationTM displaysthe nominal load on generator
basedon output frequency. It also hasa built in maintenance
reminder.
WattageMonitor Operation
Thedisplay is two seven-segment LEDsthat provide an easy-
to-read indication of the amount of power being supplied by
the generator. Theload monitor displays the generator's
output as a percentage.
As generator load increases,the display valueswill increase.
Whenthe displayedvalues begin flashing, the user should
stop adding electrical loads to the generator.
If the power usagebecomestoo high, the letters "OL" (for
Over Load)will flash on the display. Theuser should reduce
the amount of load attachedto the generator.
MaintenanceReminder
The LEDwill display certain codes to alertyou to check oil,
changeoil, checkor replaceair filter and checkor replace
spark plug. Thefollowing codes will display:
"C1" Checkoil at 8 hour increments
"C2" Changeoil at 50 hour increments
"C3" Checkor replaceair filter at 25 hour increments
"C4" Checkor replacespark plug at 100 hour increments
Totake advantageof the StatStation "maintenance reminder"
capabilities, the user must press the resetbutton after
completing the maintenancecalled for in the displayed code
(C1, C2, C3, or C4). This results in a displayof "Co" or "CA",
depending on how long the button is pressed:
1) "Co" - Pressingthe reset button once quickly will display
"Co"(clearingto zero). This will clearany maintenance
codes that haveelapsedup to that point and they will
begin timing again from zero.
2) "CA"- Pressing and holding the reset button for
2 secondswill display "CA"(clearing all). This clears all
maintenancecodes, evenif they havenot yet reached
their service point, and they will begin timing again from
zero.
If nominal load and maintenancecodes appear
simultaneously, the LEDshall display, alternately,the
nominal load and code asfollows:
Thecode will display for 3 seconds, then 1/2 second off. The
load will display for 6 secondsand then 1/2 second off.
ENGINEMAINTENANCE
_. WARNING:Unintentionalsparking can result in fire or
_¢ electric shock.
WHENADJUSTINGORMAKINGREPAIRSTOYOURGENERATOR
• Disconnectthesparkplugwirefromthesparkplugandplace
thewirewhereitcannotcontactsparkplug.
WHENTESTINGFORENGINESPARK
• Useapprovedsparkplugtester.
• DONOTcheckfor sparkwithsparkplugremoved.
Oil
OilRecommendations
We recommendthe use of Briggs & Stratton Warranty
Certifiedoils for best performance. Other high-quality
detergent oils are acceptableif classified for serviceSF,SG,
SH,SJ or higher. DONOTusespecial additives.
Outdoortemperatures determine the proper oil viscosity for
the engine.Usethe chart to selectthe best viscosity for the
outdoor temperature range expected.
oF
104 --_ __ ,
86 _,
68
o
eo
50
32 _°,-
14
-4
-22
oC
l ¸¸¸¸40
__30
> 20
lO
_n m 0
-20
-30
* Below40°F (4°C)the use of SAE30 will result in hard starting.
** Above80°F(27°C)theuseof 10W30maycauseincreasedoil
consumption.Checkoil levelmorefrequently.
O OTE:Synthetic oil meeting iLSACGF-2,API
certification mark and APIservice symbol with
"SJ/0F ENERGYCONSERVING"or higher, is an
O cceptable oil at all temperatures. Useof synthetic oil
does not alter required oil changeintervals.
17
CheckingOilLevel
Oil level should be checked prior to eachuseor at least every
8 hours of operation. Keepoil levelmaintained.
1. Make sure generatoris on a levelsurface.
2. Cleanarea around oil fill and remove oil fill cap.
3. Verify oil is at the point of overflowing at oil fill opening.
4. Replaceand tighten oil fill cap.
AddingEngineOil
1. Make sure generatoris on a levelsurface.
2. Checkoil levelas described in CheckingOilLevel
3. if needed,slowly pour oil into oil fill opening to the point
of overflowing at oil fill.
4. Replaceand tighten oil fill cap.
Service Air Cleaner
Your enginewill not run properly andmay be damaged ifyou
run it with a dirty air cleaner. Replacemore often if operating
under dirty or dusty conditions.
To servicethe air cleaner,follow these steps:
1. Loosen screws (A) and removeair cleanercover (B).
2. Carefully removecartridge (C) from base(D).
3. Install clean(or new)air cleanerassembly inside cover.
Disposeof old filter properly.
4. Assembleair cleanercover onto baseand tighten
screws.
NOTE:You can purchase newair cleanerelements by calling
1-800-4-1VlY-HOIVlE(469-4663).
Changing Engine Oil
If you are using your generator under extremely dirty or
dusty conditions, or in extremely hot weather,changethe oil
more often.
A CAUTION:Avoid prolonged or repeatedskin contact
with usedmotor oil.
• Usedmotoroil hasbeenshownto causeskincancerin certain
laboratoryanimals.
• Thoroughlywashexposedareaswithsoapandwater.
KEEPOUTOFREACHOFCHILDREN.DON'T
POLLUTE.CONSERVERESOURCES.RETURN
USEDOILTOCOLLECTIONCENTERS.
Changethe oil while the engine is still warm from running, as
follows:
1. Makesure unit is on a levelsurface.
2. Disconnectthe spark plug wire from the spark plug and
placethe wire where it cannot contact spark plug.
3. Cleanareaaround oil drain plug.The oil drain plug is
locatedat baseof engine,opposite carburetor.
4. Removeoil drain plug and drain oil completely into a
suitable container.
5. Reinstalloil drain plug and tighten securely. Removeoil
fiii cap.
6. Slowly pour recommendedoil (about 28 oz.) into oil fill
opening to the point of overflowing at oil fill cap.
7. Reinstalloil fill cap. Fingertighten cap securely.
8. Wipe up any spilled oil.
9. Reconnectspark plug wire to spark plug.
Clean/ReplaceSparkPlug
Changingthe spark plug will help your engine to start easier
and run better.
1. Cleanareaaround spark plug.
2. Removeand inspect spark plug.
3. Replacespark plug if electrodes are pitted, burned or
porcelain is cracked. Usea recommendedreplacement
plug. See Specifications.
4. Checkelectrode gap with wire feelergauge and reset
spark plug gap to recommendedgap if necessary(see
Specifications).
5. install spark plug and tighten firmly.
NOTE:You can purchasea new spark plug by calling
1-800-4-1VlY-HOIVlE(469-4663).
18
inspect Muffler and Spark Arrester
Inspect the muffler for cracks, corrosion, or other damage.
Removethe spark attester, if equipped,and inspectfor dam-
age or carbon blockage,if replacementparts are required,
make sure to use only original equipement replacement
parts.
NOTE:You can purchase a newspark attester screen by
calling 1-800-4-1VlY-ROIVlE(469-4663).
A WARNING: Contact with muffler area can result in
serious burns.
_ _ Exhaust heat/gases can ignite
combustibles, structures or damage
fuel tank causing a fire.
• DO NOTtouch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool beforetouching.
• Keepat least5 feet (152 cm) of clearanceon all sidesof
generator including overhead.
• It isa violation of California Public Resource Code,Section
4442, to use or operatethe engine on anyforest-covered,
brush-covered,or grass-covered land unless the exhaust
system is equippedwith a spark arrester,as defined in Section
4442, maintained in effectiveworking order. Otherstates or
federal jurisdictions may havesimilar laws.
Contactthe original equipment manufacturer, retailer, or dealer
to obtain a sparkarrester designedfor the exhaust system
installed on this engine.
• Replacement parts must bethe sameand installed in the same
position asthe original parts.
Cleanandinspect thesparkarresterasfollows:
1. To remove muffler heatshield (A) from muffler (B),
remove four screws that connect guard to muffler
bracket.
,
3.
Removefour screwsthat attachsparkarrester screen(C).
Inspect screenand obtain a replacementif torn,
perforated or otherwise damaged.DONOTusea
defective screen. If screen is not damaged, cleanit with
commercial solvent.
4. Reattachscreen and muffler guard.
Air Coolin9 System
Overtime debris may accumulate in cylinder cooling fins and
cannot be observed without partial engine disassembly. For
this reason,we recommendyou havea Searsor other
qualified servicedealer cleanthe cooling system per
recommendedintervals (see MaintenanceSchedule). Equally
important is to keeptop of enginefree from debris. See
GeneratorCleaning.
CIEAN
CheckValve Clearance
Regularvalve clearancecheck and adjustment will improve
performanceand extendengine life. This procedurecannot
be done without partial engine disassembly and the useof
specialtools. For this reasonwe recommendthat you havea
Searsor other qualified servicedealer check and adjust valve
clearanceat recommendedintervals.
Carburetor Adjustment
The carburetor on this engine is low emission, it is equipped
with a non-adjustable idle mixture valve and governedidle, if
equipped.Governedidle and top speedhavebeen set at the
factory. If adjustment is required,seea Searsor other
qualified servicedealer.
A CAUTION: Excessively high operating speeds increase
risk of injury and damage to generator.
Excessively low speeds impose a heavy load.
• DO NOTtamper with governedspeed. Generatorsupplies
correct rated frequency andvoltage when running at governed
speed.
• DO NOTmodify generator in any way.
19
GENERAL
Thegenerator should be started at least once every seven
days and allowed to run at least 30 minutes. If this cannot be
done and you must store the unit for more than 30 days,use
the following information as a guideto prepare it for storage.
LongTerm Storage instructions
It is important to prevent gum deposits from forming in
essentialfuel system parts, such as the carburetor, fuel filter,
fuel hoseor tank during storage.Also, alcohol-blendedfuels
(called gasohol, ethanol or methanol) canattract moisture,
which leadsto separation and formation of acids during
storage.Acidic fuel can damagethe fuel system of an engine
while in storage.
A WARNING: Fueland its vapors are extremely
flammable and explosive.
Fireor explosion can causesevere burns
or death.
WHENSTORINGFUELOREQUIPMENTWITHFUELINTANK
• Store awayfrom furnaces, stoves, water heaters,clothes dryers
or other appliances that havepilot light or other ignition source
becausethey can ignite fuel vapors.
WHENDRAININGFUEL
• Turn generator OFFand let it cool at least2 minutes before
removing fuel cap. Loosen cap slowly to relievepressure in
tank.
• Drain fuel tank outdoors.
• Keepfuel awayfrom sparks, open flames, pilot lights, heat,and
other ignition sources.
• DO NOTlight acigarette or smoke.
ChangeOil
While engine is still warm, drain oil from crankcase.Refill
with recommendedgrade. See ChangingEngine Oil.
Generator
1. Cleangeneratoras outlined in GeneratorCleaning.
2. Checkthat cooling air slots and openings on generator
are open and unobstructed.
Other Storage Tips
1. DONOTstore fuel from one seasonto another unless it
hasbeen treated asdescribed in Protect FuelSystem.
2. Replacefuel canif it starts to rust. Contaminatedfuel
will causeengine problems.
3. If possible, store unit indoors and cover it to give
protection from dust and dirt.
4. Coverunit with a suitable protectivecover that does not
retain moisture.
A
WARNING:Storage covers canbe flammable.
• DO NOTplace astorage cover overa hot generator.
• Let equipment coolfor a sufficient time before placing the cover
on the equipment.
5. Storegenerator in clean, dry area.
ProtectFuelSystem
FuelPreserver:
Fill the fuel tank with fresh fuel allowing at least 1.5"of tank
spacefor fuel expansionas shown on page8, when using a
fuel preservercartridge with the fresh start fuel cap. If only
partially filled, air in the tank will promote fuel deterioration
during storage. Engineand fuel can be stored up to 6 months
with fuel preserver.
* Checklevelof fuel preserver cartridge. Fuelpreserver is
dark in color.
* if cartridge is almost empty or empty, replacewith a new
fuel preservercartridge following the instructions in Fresh
Start FuelCap.
If fuel preserver is not used, remove all fuel from tank and
run engine until it stops from lack of fuel.
2O
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