Bosch GBH 5-40 DCE Operating instructions

Category
Rotary hammers
Type
Operating instructions
Robert Bosch GmbH
Geschäftsbereich Elektrowerkzeuge
D–70745 Leinfelden-Echterdingen
Germany
www.bosch-pt.com
1 619 929 792 (2008.03) O / 67 ASIA
GBH 5-40 DCE Professional
us Original operating instructions
cn 正本使用说明书
tw 正本使用說明書
kr 사용 설명서 원본
th หนงสอคู่มือการใชงานฉบบตนแบบ
id Petunjuk-Petunjuk untuk
Penggunaan Orisinal
vn
Bng hõëng dÿn nguy›n bn
fr Notice originale
ar
fa
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中文. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
中文. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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Bahasa Indonesia . . . . . . . . . . . . . . . . . . Halaman 35
Tiøng Vi·t . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trang 43
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 49
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
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GBH 5-40 DCE
Professional
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6 | English
us
General Power Tool Safety
Warnings
Read all safety warnings and all
instructions. Failure to follow
the warnings and instructions may result in elec-
tric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or bat-
tery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Clut-
tered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power
tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified
plugs and matching outlets will reduce the
risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes, radia-
tors, ranges and refrigerators. There is an
increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat,
oil, sharp edges or moving parts. Dam-
aged or entangled cords increase the risk
of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for out-
door use. Use of a cord suitable for out-
door use reduces the risk of electric shock.
f) If operating a power tool in a damp loca-
tion is unavoidable, use a residual current
device (RCD) protected supply. Use of an
RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol, or medication. A moment
of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment. Al-
ways wear eye protection. Protective
equipment such as dusk mask, non-skid
safety shoes, hard hat or hearing protec-
tion used for appropriate conditions will
reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or bat-
tery pack, picking up or carrying the tool.
Carrying power tools with your finger on
the switch or energizing power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench be-
fore turning the power tool on. A wrench
or a key that is left attached to a rotating
part of the power tool may result in per-
sonal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables bet-
ter control of the power tool in unexpected
situations.
f) Dress properly. Do not wear loose cloth-
ing or jewelry. Keep your hair, clothing,
and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be
caught in moving parts.
WARNING
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Bosch Power Tools 1 619 929 792 | (1.8.08)
g) If devices are provided for the connection
of dust extraction and collection facili-
ties, ensure these are connected and
properly used. Use of dust collection can
reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the cor-
rect power tool for your application. The
correct power tool will do the job better
and safer at the rate for which it was de-
signed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot be controlled with the switch
is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any adjust-
ments, changing accessories, or storing
power tools. Such preventive safety mea-
sures reduce the risk of starting the power
tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfa-
miliar with the power tool or these in-
structions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalign-
ment or binding of moving parts, break-
age of parts and any other condition that
may affect the power tool’s operation. If
damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean. Prop-
erly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories, tool bits
etc. in accordance with these instruc-
tions, taking into account the working
conditions and the work to be performed.
Use of the power tool for operations differ-
ent from those intended could result in a
hazardous situation.
5) Service
a) Have your power tool serviced by a quali-
fied repair person using only identical re-
placement parts. This will ensure that the
safety of the power tool is maintained.
Power Tool-specific Safety
Warnings
f Wear hearing protection. Exposure to noise
can cause hearing loss.
f Use auxiliary handle(s), if supplied with the
tool. Loss of control can cause personal inju-
ry.
f Use suitable detectors to determine if utility
lines are hidden in the work area or call the
local utility company for assistance. Contact
with electric lines can lead to fire and electric
shock. Damaging a gas line can lead to explo-
sion. Penetrating a water line causes property
damage or may cause an electric shock.
f Hold the power tool only by the insulated
gripping surfaces when performing an oper-
ation where the cutting tool may contact hid-
den wiring or its own power cord. Contact
with a “live” wire will also make exposed met-
al parts of the power tool “live” and shock the
operator.
f When working with the power tool, always
hold it firmly with both hands and provide
for a secure stance. The power tool is guided
more secure with both hands.
f Secure the workpiece. A workpiece clamped
with clamping devices or in a vice is held more
secure than by hand.
f Always wait until the power tool has come to
a complete stop before placing it down. The
tool insert can jam and lead to loss of control
over the power tool.
f Do not use the power tool with a damaged
cord. Do not touch the damaged cord and
pull the plug from the outlet when the cord
is damaged while working. Damaged cords
increase the risk of an electric shock.
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8 | English
Functional Description
Read all safety warnings and all in-
structions. Failure to follow the
warnings and instructions may result
in electric shock, fire and/or serious
injury.
While reading the operating instructions, unfold
the graphics page for the tool and leave it open.
Intended Use
The machine is intended for hammer drilling in
concrete, brick and stone as well as for chisel-
ling.
Product Features
The numbering of the product features refers to
the illustration of the power tool on the graphics
page.
1 Dust protection cap
2 Locking sleeve
3 Mode selector switch
4 Vibration damper
5 On/Off switch
6 Dial control for speed preselection/impact
frequency preselection
7 Service indicator
8 Stand-by indicator
9 Auxiliary handle
Illustrated or described accessories are not included
as standard delivery.
Technical Data
Rotary Hammer GBH 5-40 DCE
Professional
Article number
0 611 264 0..
Rated power input
W 1150
Rated speed
rpm 170 340
Impact rate
– Drilling mode
– Chiseling mode
bpm
bpm
1500 2900
1500
3050
Impact energy per
stroke
– Drilling mode
– Chiseling mode
J
J
2 10
2
11
Chisel positions
12
Tool holder
SDS-max
Lubrication
Central perma-
nent lubrication
Max. drilling dia.
– Concrete
(with twist drill)
– Concrete
(with break-through
drill bit)
– Brickwork
(with core bit)
mm
mm
mm
40
55
90
Weight according
to EPTA-Procedure
01/2003
kg 6.8
Protection class
/II
The values given are valid for nominal voltages [U] of
230/240 V. For lower voltages and models for specific
countries, these values can vary.
Please observe the article number on the type plate of
your power tool. The trade names of individual tools may
vary.
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Bosch Power Tools 1 619 929 792 | (1.8.08)
Assembly
f Before any work on the power tool itself,
pull the mains plug.
Auxiliary Handle
f Operate your power tool only with the auxil-
iary handle 9.
The auxiliary handle 9 can be set to any position
for a secure and low-fatigue working positure.
Turn the bottom part of the auxiliary handle 9 in
counterclockwise direction and swivel the auxil-
iary handle 9 to the desired position. Then re-
tighten the bottom part of the auxiliary handle 9
by turning in clockwise direction.
Changing the Tool
With the SDS-max tool holder, simpler and easier
tool changing is possible without additional aids.
The dust protection cap 1 largely prevents the
entry of drilling dust into the tool holder during
operation. When inserting the tool, take care that
the dust protection cap 1 is not damaged.
f A damaged dust protection cap should be
changed immediately. We recommend hav-
ing this carried out by an after-sales service.
Inserting (see figure A)
Clean and lightly grease the shank end of the
tool.
The red symbols (open lock and bars) on the
locking sleeve 2 indicate that the tool holder is
open.
Insert the tool into the tool holder with a turning
motion until it is automatically locked. The lock-
ing sleeve automatically snaps toward the front
and the red ring is no longer visible. This indi-
cates that the tool holder is locked.
Removing (see figure B)
Pull the locking sleeve 2 back until it engages.
The red symbols on the locking sleeve can now
be seen again. The locking sleeve remains in this
position and the tool can be removed without
having to hold the locking sleeve.
Dust/Chip Extraction
f Dusts from materials such as lead-containing
coatings, some wood types, minerals and
metal can be harmful to one’s health. Touch-
ing or breathing-in the dusts can cause aller-
gic reactions and/or lead to respiratory infec-
tions of the user or bystanders.
Certain dusts, such as oak or beech dust, are
considered as carcinogenic, especially in con-
nection with wood-treatment additives (chro-
mate, wood preservative). Materials contain-
ing asbestos may only be worked by
specialists.
Provide for good ventilation of the working
place.
It is recommended to wear a P2 filter-class
respirator.
Observe the relevant regulations in your coun-
try for the materials to be worked.
Operation
Starting Operation
f Observe correct mains voltage! The voltage
of the power source must agree with the
voltage specified on the type plate of the
power tool.
Setting the Operating Mode
The operating mode of the power tool is selected
with the mode selector switch 3.
Note: Change the operating mode only when the
machine is switched off! Otherwise, the machine
can be damaged.
Turn the mode selector switch 3 to the requested
position.
Position for hammer drilling
When the drilling tool does not im-
mediately rotate upon switching on,
allow the machine to run slowly until
the drilling tool rotates.
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10 | English
In the “chiseling” position, the impact rate prese-
lected with the dial control 6 is automatically in-
creased when switching on; this causes the pow-
er tool to operate with increased capacity when
chiseling.
Switching On/Off in Drilling Mode
To start the power tool, press the On/Off switch
5 and keep it pressed.
To switch off the power tool, release the On/Off
switch 5.
Switching On/Off in Chiseling Mode
To start the machine, press the On/Off switch 5
at the top (I) until it locks.
To switch off the machine, press the On/Off
switch 5 at the bottom (0) and release it.
For low temperatures, the power tool reaches
the full hammer/impact capacity only after a cer-
tain time.
Setting the Speed/Impact Rate
The electronic control enables stepless speed
and impact preselection in accordance with the
material to be worked.
The constant electronic control keeps the prese-
lected speed and impact rate nearly constant be-
tween no-load and load conditions.
When plugging the plug into the socket outlet or
after a power failure, the constant electronic
control automatically sets the highest speed and
impact rate. This ensures working at optimum
performance despite too low preadjustment of
the dial control 6.
Select the impact rate with the dial control 6 ac-
cording to the material.
The data in the following table are recommended
values.
Overload Clutch
f If the tool insert becomes caught or jammed,
the drive to the drill spindle is interrupted.
Because of the forces that occur, always
hold the power tool firmly with both hands
and provide for a secure stance.
f If the power tool jams, switch the machine
off and loosen the tool insert. When switch-
ing the power tool on with the drilling tool
jammed, high reaction torques can occur.
Changing the Chiseling Position (Vario-Lock)
The chisel can be locked in 12 positions. In this
manner, the optimum working position can be
set for each application.
Insert the chisel into the tool holder.
Turn the mode selector switch 3 to the “Vario-
Lock” position (see “Setting the Operating
Mode”, page 9).
Turn the tool holder to the requested chiseling
position.
Turn the mode selector switch 3 to the chiseling
position. The tool holder is now locked.
f The mode selector switch 3 must always be
locked in the “Chiselling” position when
chiselling.
Vario-Lock position for adjustment
of the chiseling position
Position for chiseling
Application Dial Control
Position
Working roughcast/light build-
ing materials
Removing tiles
Working brick
Working concrete
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Bosch Power Tools 1 619 929 792 | (1.8.08)
Working Instructions
Vibration Damper
The integrated vibration damper reduces occur-
ring vibrations.
The soft grip handle increases the safety against
slipping off and thus provides for a better grip
and handling of the power tool.
Maintenance and Service
Maintenance and Cleaning
f Before any work on the power tool itself,
pull the mains plug.
f For safe and proper working, always keep the
power tool and the ventilation slots clean.
f A damaged dust protection cap should be
changed immediately. We recommend hav-
ing this carried out by an after-sales service.
Service Indicator 7
When the carbon brushes are worn out, the pow-
er tool switches itself off. This is indicated ap-
prox. 8 hours beforehand by the lighting or blink-
ing of the service indicator 7. The power tool
must then be sent to an after-sales service agent.
Addresses are listed in the Section “After-sales
Service and Customer Assistance”.
Stand-by Indicator 8
When the mains plug is plugged in and mains
voltage is given, the stand-by indicator 8 must be
lit. When the machine cannot be switched on de-
spite lit stand-by indicator 8, it must be sent to
an after-sales service agent; for addresses, see
section “After-sales Service and Customer
Assistance”, page 11.
If the power tool should fail despite the care tak-
en in manufacturing and testing procedures, re-
pair should be carried out by an after-sales ser-
vice center for Bosch power tools.
In all correspondence and spare parts orders,
please always include the 10-digit article number
given on the type plate of the power tool.
After-sales Service and Customer
Assistance
Our after-sales service responds to your ques-
tions concerning maintenance and repair of your
product as well as spare parts. Exploded views
and information on spare parts can also be found
under:
www.bosch-pt.com
Our customer consultants answer your questions
concerning best buy, application and adjustment
of products and accessories.
People’s Republic of China
Website: www.bosch-pt.com.cn
China Mainland
Bosch Power Tools (China) Co., Ltd.
567, Bin Kang Road
Bin Jiang District 310052
Hangzhou, P.R.China
Service Hotline: 800 8 20 84 84
Tel.: +86 (571) 87 77 43 38
Fax: +86 (571) 87 77 45 02
HK and Macau Special Administrative Regions
Robert Bosch Hong Kong Co. Ltd.
21st Floor, 625 King’s Road
North Point, Hong Kong
Customer Service Hotline: +852 (21) 02 02 35
Fax: +852 (25) 90 97 62
www.bosch-pt.com.cn
Indonesia
PT. Multi Tehaka
Kawasan Industri Pulogadung
Jalan Rawa Gelam III No. 2
Jakarta 13930
Indonesia
Tel.: +62 (21) 4 60 12 28
Fax: +62 (21) 46 82 68 23
E-Mail: sales@multitehaka.co.id
www.multitehaka.co.id
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12 | English
Phillippines
Robert Bosch, Inc.
Zuellig Building
Sen. Gil Puyat Avenue
Makati City 1200, Metro Manila
Philippines
Tel.: +63 (2) 8 17 32 31
www.bosch.com.ph
Malaysia
Robert Bosch (SEA.) Pte. Ltd.
No. 8a, Jalan 13/6
46200 Petaling Jaya,
Selangor,
Malaysia
Tel.: +6 (03) 7966 3000
Fax: +6 (03) 7958 3838
Toll Free Tel.: 1 800 880 188
Fax: +6 (03) 7958 3838
www.bosch.com.sg
Thailand
Robert Bosch Ltd.
Liberty Square Building
No. 287, 11 Floor
Silom Road, Bangrak
Bangkok 10500
Tel.: +66 (2) 6 31 18 79 – 18 88 (10 lines)
Fax: +66 (2) 2 38 47 83
Robert Bosch Ltd., P. O. Box 2054
Bangkok 10501, Thailand
Bosch Service – Training Centre
2869-2869/1 Soi Ban Kluay
Rama IV Road (near old Paknam Railway)
Prakanong District
10110 Bangkok
Thailand
Tel.: +66 (2) 6 71 78 00 – 4
Fax: +66 (2) 2 49 42 96
Fax: +66 (2) 2 49 52 99
Singapore
Robert Bosch (SEA.) Pte. Ltd.
38 C Jalan Pemimpin
Singapore 915701
Republic of Singapore
Tel.: +65 (3) 50 54 94
Fax: +65 (3) 50 53 27
www.bosch.com.sg
Vietnam
Robert Bosch (SEA) Pte. Ltd – Vietnam
Representative Office
Saigon Trade Center, Suite 1206
37 Ton Duc Thang Street,
Ben Nghe Ward, District 1
HCMC
Vietnam
Tel.: +84 (8) 9111 374 – 9111 375
Fax: +84 (8) 9111376
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: +61 (01300) 307 044
Fax: + 61 (01300) 307 045
Inside New Zealand:
Phone: +64 (0800) 543 353
Fax: +64 (0800) 428 570
Outside AU and NZ:
Phone: +61 (03) 9541 5555
www.bosch.com.au
Disposal
Power tools, accessories and packaging should
be sorted for environmental-friendly recycling.
Subject to change without notice.
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Bosch GBH 5-40 DCE Operating instructions

Category
Rotary hammers
Type
Operating instructions

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