Bosch GBH 5-40 DCE Operating instructions

Robert Bosch GmbH

Geschäftsbereich Elektrowerkzeuge

D–70745 Leinfelden-Echterdingen

Germany

www.bosch-pt.com

1 619 929 792 (2008.03) O / 67 ASIA

GBH 5-40 DCE Professional

us Original operating instructions

cn 正本使用说明书

tw 正本使用說明書

kr 사용 설명서 원본

th หนังสือคู่มือการใช้งานฉบับต้นแบบ

id Petunjuk-Petunjuk untuk

Penggunaan Orisinal

vn

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fr Notice originale

ar

fa

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中文. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 页 13

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Bahasa Indonesia . . . . . . . . . . . . . . . . . . Halaman 35

Tiøng Vi·t . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trang 43

Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 49

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GBH 5-40 DCE

Professional

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6 | English

us

General Power Tool Safety

Warnings

Read all safety warnings and all

instructions. Failure to follow

the warnings and instructions may result in elec-

tric shock, fire and/or serious injury.

Save all warnings and instructions for future

reference.

The term “power tool” in the warnings refers to

your mains-operated (corded) power tool or bat-

tery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit. Clut-

tered or dark areas invite accidents.

b) Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases, or dust. Power

tools create sparks which may ignite the

dust or fumes.

c) Keep children and bystanders away while

operating a power tool. Distractions can

cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet.

Never modify the plug in any way. Do not

use any adapter plugs with earthed

(grounded) power tools. Unmodified

plugs and matching outlets will reduce the

risk of electric shock.

b) Avoid body contact with earthed or

grounded surfaces, such as pipes, radia-

tors, ranges and refrigerators. There is an

increased risk of electric shock if your

body is earthed or grounded.

c) Do not expose power tools to rain or wet

conditions. Water entering a power tool

will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord

for carrying, pulling or unplugging the

power tool. Keep cord away from heat,

oil, sharp edges or moving parts. Dam-

aged or entangled cords increase the risk

of electric shock.

e) When operating a power tool outdoors,

use an extension cord suitable for out-

door use. Use of a cord suitable for out-

door use reduces the risk of electric shock.

f) If operating a power tool in a damp loca-

tion is unavoidable, use a residual current

device (RCD) protected supply. Use of an

RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and

use common sense when operating a

power tool. Do not use a power tool while

you are tired or under the influence of

drugs, alcohol, or medication. A moment

of inattention while operating power tools

may result in serious personal injury.

b) Use personal protective equipment. Al-

ways wear eye protection. Protective

equipment such as dusk mask, non-skid

safety shoes, hard hat or hearing protec-

tion used for appropriate conditions will

reduce personal injuries.

c) Prevent unintentional starting. Ensure

the switch is in the off-position before

connecting to power source and/or bat-

tery pack, picking up or carrying the tool.

Carrying power tools with your finger on

the switch or energizing power tools that

have the switch on invites accidents.

d) Remove any adjusting key or wrench be-

fore turning the power tool on. A wrench

or a key that is left attached to a rotating

part of the power tool may result in per-

sonal injury.

e) Do not overreach. Keep proper footing

and balance at all times. This enables bet-

ter control of the power tool in unexpected

situations.

f) Dress properly. Do not wear loose cloth-

ing or jewelry. Keep your hair, clothing,

and gloves away from moving parts.

Loose clothes, jewelry, or long hair can be

caught in moving parts.

WARNING

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Bosch Power Tools 1 619 929 792 | (1.8.08)

g) If devices are provided for the connection

of dust extraction and collection facili-

ties, ensure these are connected and

properly used. Use of dust collection can

reduce dust-related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the cor-

rect power tool for your application. The

correct power tool will do the job better

and safer at the rate for which it was de-

signed.

b) Do not use the power tool if the switch

does not turn it on and off. Any power tool

that cannot be controlled with the switch

is dangerous and must be repaired.

c) Disconnect the plug from the power

source and/or the battery pack from the

power tool before making any adjust-

ments, changing accessories, or storing

power tools. Such preventive safety mea-

sures reduce the risk of starting the power

tool accidentally.

d) Store idle power tools out of the reach of

children and do not allow persons unfa-

miliar with the power tool or these in-

structions to operate the power tool.

Power tools are dangerous in the hands of

untrained users.

e) Maintain power tools. Check for misalign-

ment or binding of moving parts, break-

age of parts and any other condition that

may affect the power tool’s operation. If

damaged, have the power tool repaired

before use. Many accidents are caused by

poorly maintained power tools.

f) Keep cutting tools sharp and clean. Prop-

erly maintained cutting tools with sharp

cutting edges are less likely to bind and are

easier to control.

g) Use the power tool, accessories, tool bits

etc. in accordance with these instruc-

tions, taking into account the working

conditions and the work to be performed.

Use of the power tool for operations differ-

ent from those intended could result in a

hazardous situation.

5) Service

a) Have your power tool serviced by a quali-

fied repair person using only identical re-

placement parts. This will ensure that the

safety of the power tool is maintained.

Power Tool-specific Safety

Warnings

f Wear hearing protection. Exposure to noise

can cause hearing loss.

f Use auxiliary handle(s), if supplied with the

tool. Loss of control can cause personal inju-

ry.

f Use suitable detectors to determine if utility

lines are hidden in the work area or call the

local utility company for assistance. Contact

with electric lines can lead to fire and electric

shock. Damaging a gas line can lead to explo-

sion. Penetrating a water line causes property

damage or may cause an electric shock.

f Hold the power tool only by the insulated

gripping surfaces when performing an oper-

ation where the cutting tool may contact hid-

den wiring or its own power cord. Contact

with a “live” wire will also make exposed met-

al parts of the power tool “live” and shock the

operator.

f When working with the power tool, always

hold it firmly with both hands and provide

for a secure stance. The power tool is guided

more secure with both hands.

f Secure the workpiece. A workpiece clamped

with clamping devices or in a vice is held more

secure than by hand.

f Always wait until the power tool has come to

a complete stop before placing it down. The

tool insert can jam and lead to loss of control

over the power tool.

f Do not use the power tool with a damaged

cord. Do not touch the damaged cord and

pull the plug from the outlet when the cord

is damaged while working. Damaged cords

increase the risk of an electric shock.

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8 | English

Functional Description

Read all safety warnings and all in-

structions. Failure to follow the

warnings and instructions may result

in electric shock, fire and/or serious

injury.

While reading the operating instructions, unfold

the graphics page for the tool and leave it open.

Intended Use

The machine is intended for hammer drilling in

concrete, brick and stone as well as for chisel-

ling.

Product Features

The numbering of the product features refers to

the illustration of the power tool on the graphics

page.

1 Dust protection cap

2 Locking sleeve

3 Mode selector switch

4 Vibration damper

5 On/Off switch

6 Dial control for speed preselection/impact

frequency preselection

7 Service indicator

8 Stand-by indicator

9 Auxiliary handle

Illustrated or described accessories are not included

as standard delivery.

Technical Data

Rotary Hammer GBH 5-40 DCE

Professional

Article number

0 611 264 0..

Rated power input

W 1150

Rated speed

rpm 170 – 340

Impact rate

– Drilling mode

– Chiseling mode

bpm

1500– 2900

1500

– 3050

Impact energy per

stroke

– Drilling mode

– Chiseling mode

J

2 – 10

2

– 11

Chisel positions

12

Tool holder

SDS-max

Lubrication

Central perma-

nent lubrication

Max. drilling dia.

– Concrete

(with twist drill)

– Concrete

(with break-through

drill bit)

– Brickwork

(with core bit)

mm

40

55

90

Weight according

to EPTA-Procedure

01/2003

kg 6.8

Protection class

/II

The values given are valid for nominal voltages [U] of

230/240 V. For lower voltages and models for specific

countries, these values can vary.

Please observe the article number on the type plate of

your power tool. The trade names of individual tools may

vary.

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Bosch Power Tools 1 619 929 792 | (1.8.08)

Assembly

f Before any work on the power tool itself,

pull the mains plug.

Auxiliary Handle

f Operate your power tool only with the auxil-

iary handle 9.

The auxiliary handle 9 can be set to any position

for a secure and low-fatigue working positure.

Turn the bottom part of the auxiliary handle 9 in

counterclockwise direction and swivel the auxil-

iary handle 9 to the desired position. Then re-

tighten the bottom part of the auxiliary handle 9

by turning in clockwise direction.

Changing the Tool

With the SDS-max tool holder, simpler and easier

tool changing is possible without additional aids.

The dust protection cap 1 largely prevents the

entry of drilling dust into the tool holder during

operation. When inserting the tool, take care that

the dust protection cap 1 is not damaged.

f A damaged dust protection cap should be

changed immediately. We recommend hav-

ing this carried out by an after-sales service.

Inserting (see figure A)

Clean and lightly grease the shank end of the

tool.

The red symbols (open lock and bars) on the

locking sleeve 2 indicate that the tool holder is

open.

Insert the tool into the tool holder with a turning

motion until it is automatically locked. The lock-

ing sleeve automatically snaps toward the front

and the red ring is no longer visible. This indi-

cates that the tool holder is locked.

Removing (see figure B)

Pull the locking sleeve 2 back until it engages.

The red symbols on the locking sleeve can now

be seen again. The locking sleeve remains in this

position and the tool can be removed without

having to hold the locking sleeve.

Dust/Chip Extraction

f Dusts from materials such as lead-containing

coatings, some wood types, minerals and

metal can be harmful to one’s health. Touch-

ing or breathing-in the dusts can cause aller-

gic reactions and/or lead to respiratory infec-

tions of the user or bystanders.

Certain dusts, such as oak or beech dust, are

considered as carcinogenic, especially in con-

nection with wood-treatment additives (chro-

mate, wood preservative). Materials contain-

ing asbestos may only be worked by

specialists.

– Provide for good ventilation of the working

place.

– It is recommended to wear a P2 filter-class

respirator.

Observe the relevant regulations in your coun-

try for the materials to be worked.

Operation

Starting Operation

f Observe correct mains voltage! The voltage

of the power source must agree with the

voltage specified on the type plate of the

power tool.

Setting the Operating Mode

The operating mode of the power tool is selected

with the mode selector switch 3.

Note: Change the operating mode only when the

machine is switched off! Otherwise, the machine

can be damaged.

Turn the mode selector switch 3 to the requested

position.

Position for hammer drilling

When the drilling tool does not im-

mediately rotate upon switching on,

allow the machine to run slowly until

the drilling tool rotates.

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10 | English

In the “chiseling” position, the impact rate prese-

lected with the dial control 6 is automatically in-

creased when switching on; this causes the pow-

er tool to operate with increased capacity when

chiseling.

Switching On/Off in Drilling Mode

To start the power tool, press the On/Off switch

5 and keep it pressed.

To switch off the power tool, release the On/Off

switch 5.

Switching On/Off in Chiseling Mode

To start the machine, press the On/Off switch 5

at the top (I) until it locks.

To switch off the machine, press the On/Off

switch 5 at the bottom (0) and release it.

For low temperatures, the power tool reaches

the full hammer/impact capacity only after a cer-

tain time.

Setting the Speed/Impact Rate

The electronic control enables stepless speed

and impact preselection in accordance with the

material to be worked.

The constant electronic control keeps the prese-

lected speed and impact rate nearly constant be-

tween no-load and load conditions.

When plugging the plug into the socket outlet or

after a power failure, the constant electronic

control automatically sets the highest speed and

impact rate. This ensures working at optimum

performance despite too low preadjustment of

the dial control 6.

Select the impact rate with the dial control 6 ac-

cording to the material.

The data in the following table are recommended

values.

Overload Clutch

f If the tool insert becomes caught or jammed,

the drive to the drill spindle is interrupted.

Because of the forces that occur, always

hold the power tool firmly with both hands

and provide for a secure stance.

f If the power tool jams, switch the machine

off and loosen the tool insert. When switch-

ing the power tool on with the drilling tool

jammed, high reaction torques can occur.

Changing the Chiseling Position (Vario-Lock)

The chisel can be locked in 12 positions. In this

manner, the optimum working position can be

set for each application.

Insert the chisel into the tool holder.

Turn the mode selector switch 3 to the “Vario-

Lock” position (see “Setting the Operating

Mode”, page 9).

Turn the tool holder to the requested chiseling

position.

Turn the mode selector switch 3 to the chiseling

position. The tool holder is now locked.

f The mode selector switch 3 must always be

locked in the “Chiselling” position when

chiselling.

Vario-Lock position for adjustment

of the chiseling position

Position for chiseling

Application Dial Control

Position

Working roughcast/light build-

ing materials

Removing tiles

Working brick

Working concrete

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Bosch Power Tools 1 619 929 792 | (1.8.08)

Working Instructions

Vibration Damper

The integrated vibration damper reduces occur-

ring vibrations.

The soft grip handle increases the safety against

slipping off and thus provides for a better grip

and handling of the power tool.

Maintenance and Service

Maintenance and Cleaning

f Before any work on the power tool itself,

pull the mains plug.

f For safe and proper working, always keep the

power tool and the ventilation slots clean.

f A damaged dust protection cap should be

changed immediately. We recommend hav-

ing this carried out by an after-sales service.

Service Indicator 7

When the carbon brushes are worn out, the pow-

er tool switches itself off. This is indicated ap-

prox. 8 hours beforehand by the lighting or blink-

ing of the service indicator 7. The power tool

must then be sent to an after-sales service agent.

Addresses are listed in the Section “After-sales

Service and Customer Assistance”.

Stand-by Indicator 8

When the mains plug is plugged in and mains

voltage is given, the stand-by indicator 8 must be

lit. When the machine cannot be switched on de-

spite lit stand-by indicator 8, it must be sent to

an after-sales service agent; for addresses, see

section “After-sales Service and Customer

Assistance”, page 11.

If the power tool should fail despite the care tak-

en in manufacturing and testing procedures, re-

pair should be carried out by an after-sales ser-

vice center for Bosch power tools.

In all correspondence and spare parts orders,

please always include the 10-digit article number

given on the type plate of the power tool.

After-sales Service and Customer

Assistance

Our after-sales service responds to your ques-

tions concerning maintenance and repair of your

product as well as spare parts. Exploded views

and information on spare parts can also be found

under:

www.bosch-pt.com

Our customer consultants answer your questions

concerning best buy, application and adjustment

of products and accessories.

People’s Republic of China

Website: www.bosch-pt.com.cn

China Mainland

Bosch Power Tools (China) Co., Ltd.

567, Bin Kang Road

Bin Jiang District 310052

Hangzhou, P.R.China

Service Hotline: 800 8 20 84 84

Tel.: +86 (571) 87 77 43 38

Fax: +86 (571) 87 77 45 02

HK and Macau Special Administrative Regions

Robert Bosch Hong Kong Co. Ltd.

21st Floor, 625 King’s Road

North Point, Hong Kong

Customer Service Hotline: +852 (21) 02 02 35

Fax: +852 (25) 90 97 62

E-Mail: [email protected]

www.bosch-pt.com.cn

Indonesia

PT. Multi Tehaka

Kawasan Industri Pulogadung

Jalan Rawa Gelam III No. 2

Jakarta 13930

Indonesia

Tel.: +62 (21) 4 60 12 28

Fax: +62 (21) 46 82 68 23

E-Mail: sales@multitehaka.co.id

www.multitehaka.co.id

OBJ_BUCH-512-003.book Page 11 Friday, August 1, 2008 12:16 PM

1 619 929 792 | (1.8.08) Bosch Power Tools

12 | English

Phillippines

Robert Bosch, Inc.

Zuellig Building

Sen. Gil Puyat Avenue

Makati City 1200, Metro Manila

Philippines

Tel.: +63 (2) 8 17 32 31

www.bosch.com.ph

Malaysia

Robert Bosch (SEA.) Pte. Ltd.

No. 8a, Jalan 13/6

46200 Petaling Jaya,

Selangor,

Malaysia

Tel.: +6 (03) 7966 3000

Fax: +6 (03) 7958 3838

E-Mail: [email protected]

Toll Free Tel.: 1 800 880 188

Fax: +6 (03) 7958 3838

www.bosch.com.sg

Thailand

Robert Bosch Ltd.

Liberty Square Building

No. 287, 11 Floor

Silom Road, Bangrak

Bangkok 10500

Tel.: +66 (2) 6 31 18 79 – 18 88 (10 lines)

Fax: +66 (2) 2 38 47 83

Robert Bosch Ltd., P. O. Box 2054

Bangkok 10501, Thailand

Bosch Service – Training Centre

2869-2869/1 Soi Ban Kluay

Rama IV Road (near old Paknam Railway)

Prakanong District

10110 Bangkok

Thailand

Tel.: +66 (2) 6 71 78 00 – 4

Fax: +66 (2) 2 49 42 96

Fax: +66 (2) 2 49 52 99

Singapore

Robert Bosch (SEA.) Pte. Ltd.

38 C Jalan Pemimpin

Singapore 915701

Republic of Singapore

Tel.: +65 (3) 50 54 94

Fax: +65 (3) 50 53 27

www.bosch.com.sg

Vietnam

Robert Bosch (SEA) Pte. Ltd – Vietnam

Representative Office

Saigon Trade Center, Suite 1206

37 Ton Duc Thang Street,

Ben Nghe Ward, District 1

HCMC

Vietnam

Tel.: +84 (8) 9111 374 – 9111 375

Fax: +84 (8) 9111376

Australia, New Zealand and Pacific Islands

Robert Bosch Australia Pty. Ltd.

Power Tools

Locked Bag 66

Clayton South VIC 3169

Customer Contact Center

Inside Australia:

Phone: +61 (01300) 307 044

Fax: + 61 (01300) 307 045

Inside New Zealand:

Phone: +64 (0800) 543 353

Fax: +64 (0800) 428 570

Outside AU and NZ:

Phone: +61 (03) 9541 5555

www.bosch.com.au

Disposal

Power tools, accessories and packaging should

be sorted for environmental-friendly recycling.

Subject to change without notice.

OBJ_BUCH-512-003.book Page 12 Friday, August 1, 2008 12:16 PM

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