Garland GPD60 User manual

Brand: Garland

Model: GPD60

Category: Cookers

Type: User manual

Part # 1844063 (08/06) Page 1

INSTALLATION, OPERATING

& SERVICE INSTRUCTIONS

FOR THE

GARLAND GPD SERIES GAS PIZZA OVENS

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPORS OR LIQUIDS IN THE

VICINITY OF THIS OR ANY OTHER APPLIANCE.

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN

CAUSE PROPERTY DAMAGE, INJURY OR DEATH.

READ THE INSTALLATION, OPERATION AND

MAINTENANCE INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR SERVICING

THIS EQUIPMENT.

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED

BY PROFESSIONAL PERSONNEL AS SPECIFIED.

IN THE COMMONWEALTH OF MASSACHUSETTS THIS PRODUCT MUST BE INSTALLED BY A LICENSED

PLUMBER OR GAS FITTER. APPROVAL NUMBER: G-1-07-05-28

For Your Safety:

Post in a prominent location, instructions to be followed in the event the user smells gas. is information shall be

obtained by consulting your local gas supplier.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine

Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed,

adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided

with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modiﬁed

or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer

to the Garland web site at http://www.garland-group.com. e information contained herein, (including design and parts

speciﬁcations), may be superseded and is subject to change without notice.

Continuous product improvement is a Garland policy, therefore design and speciﬁcations are subject to change without notice.

GARLAND COMMERCIAL INDUSTRIES

185 East South Street

Freeland, Pennsylvania 18224

Phone: (570) 636-1000

Fax: (570) 636-3903

GARLAND COMMERCIAL RANGES,

LTD.

1177 Kamato Road, Mississauga, Ontario L4W 1X4

CANADA

Phone: 905-624-0260

Fax: 905-624-5669

Enodis UK LTD.

Swallowﬁeld Way, Hayes, Middlesex UB3 1DQ ENGLAND

Telephone: 081-561-0433

Fax: 081-848-0041

Part # 1844063 (08/06)Page 2

IMPORTANT INFORMATION

WAR NING:

is product contains chemicals known to the State of California to cause cancer and/or birth defects or other

reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/

ceramic ﬁbers. Inhalation of airborne particles of glass wool/ceramic ﬁbers is known to the State of California to

causes cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation

of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.

Keep appliance area free and clear from combustibles

Part # 1844063 (08/06) Page 3

TABLE OF CONTENTS

Important Information ................2

Dimensions And Speciﬁcations

GPD Series ........................ 4

Installation ........................ 5

Rating Plate ............................5

Gas Connections ....................... 5

Installation Clearances ................... 6

Preparation: ........................... 6

Ventilation: ............................ 6

Air Supply ............................ 6

Installing Under Ventilation Canopy: ........ 7

Installing With Direct Ventilation .......... 7

Assembly Instructions ............... 7

Leg Installation ......................... 7

Hearth Installation ...................... 7

Double Deck Assembly ................... 8

Gas Connection: ........................ 8

Adjustments ........................ 9

Gas Pressure Adjustments: ................ 9

Flame & Air Mixture Adjustment: .......... 9

By-pass Flame Adjustment: ............... 10

Calibration: .......................... 10

Flame Diverters ........................11

Operation .........................11

Break-in: ..............................11

Lighting/shutdown Instructions: ........... 12

Cleaning ......................... 12

Oven Exterior: ........................ 12

Oven Interior: ......................... 12

Core Plates: ........................... 12

Troubleshooting Guide .............. 13

Part # 1844063 (08/06)Page 4

DIMENSIONS AND SPECIFICATIONS GPD SERIES

[76mm]

7-15/16"

[201mm]

12-1/2"

[318mm]

45-1/4"

[1149mm]

[203mm]

7-21/32"

[195mm]

3/4"N.P.T.

[19mm]

GASINLET

14-1/2"

[368mm]

23-3/8"

[594mm]

24-21/32"

[626mm]

28-1/2"

[724mm]

DECK

36-1/2"

[927mm]

REAR&SIDE

GASINLET

DIA6"

[152mm]

74-1/32"

[1880mm]

23-3/8"

[594mm]

51-7/8"

[1318mm]

DECK

31"

[787mm]

24-21/32"

[626mm]

45"

[1143mm]

DECK

53"

[1346mm]

67-5/32"

[1705mm]

DIA6"

[152mm]

Installation Notes:

Non-Combustible &

Combustible Wall

Clearances

Sides Back

1” (25mm) 6” (152mm)

Entry Clearance:

Crated Uncrated

35”

(889mm)

26”

(660mm)

Manifold

Operating Pressure:

Natural Propane

6” WC

(15mbar)

10” WC

(25mbar)

INPUT SPECIFICATIONS

Natural Or Propane

MODEL

BTU/HR

GAS

INLET

GPD48 96,000 28.1 3/4" N.P.T.

GPD60 122,000 35.7 3/4" N.P.T.

GPD48-2 192,000 56.2 1" N.P.T.

GPD60-2 244,000 71.4 1" N.P.T.

Ratings shown are for natural gas

installations up to 2000 feet (610m)

above sea level. BTU input ratings must

be de-rated for high altitude installations.

Specify altitude of product if over 2000

feet (610m)

is product is not approved for residential

use

MODEL

NUMBER

Interior Dimensions: In (mm)

Exterior Dimensions In (mm)

W H D W H (w/NSF legs) D

GPD48 48 (1220) 8 (203) 36 (914) 63 (1600) 52-3/4 (1340) 45-1/4 (1149)

GPD60 60 (1524) 8 (203) 36 (914) 75 (1905) 52-3/4 (1340) 45-1/4 (1149)

GPD48-2 48 (1220) 8 (203) 36 (914) 63 (1600) 62-1/2 (1588) 45-1/4 (1149)

GPD60-2 60 (1524) 8 (203) 36 (914) 75 (1905) 62-1/2 (1588) 45-1/4 (1149)

Part # 1844063 (08/06) Page 5

INSTALLATION

1. Damage Check: check carton or crate for possible

damage incurred in shipping. After carefully

uncrating, check for “concealed” damage. Report

any damage immediately to your carrier.

2. e correct type of gas for which the unit was

manufactured is noted on the rating plate, and this

type of gas must be used.

3. e gas pressure must be checked when the unit is

installed, to ensure that the unit gas pressure is the

same as speciﬁed on the rating plate. If necessary

pressure adjustments can be made at the pressure

regulator, supplied on each unit.

4. Have a qualiﬁed gas technician check the gas

pressure to make certain that existing gas facilities

(meter, piping, etc.) will deliver the BTU’s of gas

required at the unit with no more than ½” water

column pressure drop. When checking pressure, be

certain that all the equipment on same gas line is

turned to the “ON” position.

5. Make certain that the new piping, joints and

connections have been made in a clean manner and

have been purged, so that the piping compound,

chips, etc will not clog pilots, valves and / or

controls. Use pipe joint sealant that is certiﬁed for

use with LP gas.

6. WARNING; check gas connections for leaks,

using soap solution or similar means. DO NOT

CHECK WITH AN OPEN FLAME.

Rating Plate

All burner-input ratings are shown on the serial plate

located on the right side panel of the appliance.

When corresponding with the factory or your local

authorized factory service center regarding service

problems or replacement parts, be sure to refer to the

particular unit by the correct model number (including

the preﬁx and suﬃx letters and numbers) and the

warranty serial number. e rating plate aﬃxed to the

unit contains this information.

We suggest installation, maintenance and repairs should

be performed by your local authorized service agency

listed in your information manual pamphlet.

In the event you have any questions concerning the

installation, use, care or service of the product, write or

call our Product Service Department.

is product must be installed by professional personnel

as speciﬁed. Garland/U.S. Range products are not

approved or authorized for home or residential use,

but are intended for commercial applications only.

Garland / U.S. Range will not provide service, warranty,

maintenance or support of any kind other than in

commercial applications.

Gas Connections

e inlet manifold size for connection to the main gas

supply is () ¾” NPT inlet for each deck.

e importance of proper installation of Commercial

Gas cooking Equipment cannot be over stressed. Proper

performance of the equipment is dependent, in great

part, on the compliance of the installation with the

manufacturer’s speciﬁcations. Installation must conform

to local codes with the Nation fuel code, ANSI Z.,

Natural Gas Installation code, CAN/CGA-B., or

the Propane Installation code, CAN/CGA-B., as

applicable, including:

1. e appliance and its individual shut-oﬀ valve must

be disconnected from the gas supply piping system

during any pressure testing of that system at test

pressures in excess of ½ psi (3.45 kPa).

2. e appliance must be isolated from the gas supply

piping system by closing its individual manual

shut-oﬀ valve during any pressure testing of the gas

supply piping system at test pressures equal to or

less than ½ psi (3.45 kPa).

Before assembly and connections, check gas supply.

A. e type of gas for which the unit is equipped is

stamped on the data plate located behind lower

front panel. Connect a unit stamped “NAT” only

to natural gas; connect those stamped “PRO” only

to propane gas.

Part # 1844063 (08/06)Page 6

B. If it is a new installation, have gas authorities

check meter size and piping to assure that the unit

is supplied with suﬃcient amount of gas pressure

required to operate the unit.

C. If it is additional or replacement equipment, have

gas authorities check pressure to make certain that

existing meter and piping will supply fuel at the

unit with not more than ½” water column pressure

drop.

NOTE: When checking pressure be sure that all

other equipment on the same gas line is on. A pressure

regulator is supplied with GARLAND Pizza Ovens.

Regulator is preset to deliver gas at pressure shown on

the rating plate.

Installation Clearances

Minimum clearance for combustible and Non-

Combustible Construction : ” (mm) sides and

” (mm) rear. Suitable for installation on combustible

ﬂoors. Legs must be installed.

Preparation

1. Carefully remove unit from carton or crate. Burner

tie wires and other packing material should be

removed from units. On stainless steel units, the

protective material covering the stainless steel

should be removed immediately after the unit is

installed.

2. is unit must be mounted on the factory-supplied

legs when installed. Refer to section titled LEG

INSTALLATION for details.

3. Provide adequate clearances for proper operation

and servicing of the appliance.

4. For your safety: keep the appliance area free and

clear from combustibles.

5. ese units must be installed under an adequate

ventilation system. Refer to sections titled

“Ventilation” and “Air Supply” for further

instructions.

Ventilation

is appliance must be installed in a location in which the

facilities for ventilation permit satisfactory combustion of

gas and proper venting. Proper ventilation is imperative

for good operation of the appliance. e ideal method of

ventilating equipment is the use of a properly designed

ventilating canopy, which should extend at least ”/mm

beyond all sides of the appliance (except against the wall

if the canopy is a wall installation). is is usually part

of a mechanical exhaust system

Air Supply

1. It is necessary that suﬃcient room air ingress be

allowed to compensate for the amount of air

removed by any ventilating system. Otherwise

a subnormal atmospheric pressure will occur,

aﬀecting the appliance operation adversely and

causing undesirable working conditions.

2. Appliances shall be located so as not to interfere

with proper circulation of air within the conﬁned

space. All gas burners and pilots require suﬃcient

air to operate.

3. Large objects should not be placed in front of the

appliance, which might obstruct the airﬂow through

the front. Do not obstruct the ﬂow of combustion

and ventilation air.

4. Do not permit fans to blow directly at the appliance,

and wherever possible, avoid open windows adjacent

to the appliance sides and back; also wall type fans

which create air cross-currents within the room.

INSTALLATION Continued

DRAFT DIVERTER

FLUE CAP

Part # 1844063 (08/06) Page 7

INSTALLATION continued

Termination Less than 10 feet (3 meters) from ridge Termination More than 10 feet (3 meters) from ridge

Less than 10 feet (3 meters)

More than 10' (3 meters)

2' (60cm) Min.

3' (90cm) Min.

Installing Under Ventilation Canopy:

Too strong a pull through the exhaust system will pull

heat out of the oven too rapidly and cause uneven baking

(strong bottoms and light tops).

All ovens, operating under a ventilating canopy should be

equipped with a canopy ﬂue diverter assembly (supplied

to oﬀset too strong a pull.

Installing with Direct Ventilation

Wherever a direct ﬂue is unavoidable, it is necessary

that:

1. e draft diverter shipped with the oven is

installed.

2. An adequately sized draft regulator (barometric

damper) must be installed in the ﬂue line as close

to the oven connection as possible.

An adequately sized prefabricated metal vent should rise

at least  feet (m) above the roof of the building in

which it is installed, or  feet (m) above any proximate

higher structure, and should be equipped with a well

designed vent cap.

Never, under any circumstances, install a damper or

place steel wool in an oven ﬂue.

ASSEMBLY INSTRUCTIONS

Leg Installation

On single deck units, tip oven section units back. On

double-deck units, tip lower oven section ONLY on its

back. Each leg is secured with four /” (mm) hex

head bolts, threaded into nuts located on the underside

of the base angle. When both front legs are installed,

lift and block up rear of unit. Install rear legs.

Hearth Installation

NOTE: Because of the weight of the hearth plates, be

very careful to avoid injury to yourself and to shelf joint

edges, when sliding shelf halves into the oven.

To install hearth core plates or steel hearth assembly,

proceed as follows:

Part # 1844063 (08/06)Page 8

ASSEMBLY INSTRUCTIONS Continued

1. Slide the wooden frame out of the oven.

2. Before installing the hearth core plates or steel

hearth assembly, be sure that the bottom heat

deﬂectors are properly positioned with the treaded

side (bumps) in the up position.

3. If the oven is supplied with a steel hearth assembly,

place the hearth spacers (with the ﬂat side in the

up position) on the extreme left and right sides of

the oven resting on the heat deﬂectors. Making sure

the hearth spacers are not disturbed, slide the steel

hearth assembly into the oven.

4. If oven is supplied with hearth core plates, slide the

plates into the oven.

GPD-48 is supplied with (2) two hearth core plates.

GPD-60 is supplied with (3) three hearth core plates.

5. Installation instruction for Hearth.

a. Place a screwdriver, or a similar prying

device, between the core plate and hearth

frame support, (being careful not to chip

the core plate) then place two spacer clips

(PN G03086-1-9) between the core plate and

the hearth frame support. (See instructions

sheet – PN 1917401) 6” from front & 6” from

rear.

b. Place a screwdriver between the back of the

right core plate and hearth frame support. Pry

the core plate forward, away from the hearth

support and place a clip within the space

centered on each core plate.

c. Repeat step 2 for the left core plate

d. Repeat step 3 for the center core plate for 60”

unit.

Double Deck Assembly

1 Secure legs to lower section

2. Remove stainless steel top trim strip from lower

unit if not already removed.

3. Tip upper unit backward. Remove vent patch at

lower rear if not if not already removed.

4. Place 1” x 4” x 65” (25mm x 100mm x 1650mm)

long piece of lumber across the rear top of oven to

prevent stacks from misarranging.

5. Raise the top oven section up and onto the lower

oven section.

6. Carefully remove piece of lumber ensuring lower

section vent collar inserts into upper section vent

hole.

Gas Connection

1. e appliance must be isolated from the gas supply

piping system by closing its manual shut-oﬀ valve

during any pressure testing of the gas supply piping

system at test pressure equal to or less that ½ psig.

(3.45 kpa.).

2. e appliance and its shut oﬀ valve must be

disconnected from the gas supply piping system

during any pressure testing of that system at test

pressures in excess of ½ psig. (3.45 kpa.).

NOTE: e ovens should not be installed on the same

line with space heaters, broilers or other equipment

with high intermittent demand.

3. When making gas connections, uses a pipe joint

compound that is resistant to the action of liqueﬁed

petroleum gases.

4. Each oven is supplied with two possible gas

connection locations. One is located on the right

side and the other is located on the right rear

corner.

5. e right side connection is plugged with a ¾

counter sunken plug. If this connection is used, you

must cap the rear connection.

6. e gas pressure regulator is part of the combination

valve and is adjusted to yield a pressure of 6.0” water

column for natural gas and 10” water column for

propane gas.

Part # 1844063 (08/06) Page 9

ASSEMBLY INSTRUCTIONS Continued

7. A separate shut-oﬀ valve for each oven must be

provided. It should be as close as possible to the

place where the gas line goes into the oven. It must

be located so that it is easily accessible. A handle or

wrench should be chained to the valve where it will

always be at hand.

8. For a stack of two ovens, two shut-oﬀ valves, one

for each oven must be provided.

ADJUSTMENTS

Gas Pressure Adjustments

All GPD Series ovens are equipped with ﬁxed oriﬁces

and cannot be adjusted for gas ﬂow: If necessary, pressure

adjustments can be made at the pressure regulator

(located on the combination gas valve).

A pressure tap is supplied with the unit and it is installed

on the manifold, downstream of the main valve. e gas

pressure must be checked when the unit is installed, to

ensure that the unit gas pressure is the same as speciﬁed

on the rating plate.

IMPORTANT:

All gas burners and pilots need suﬃcient air to

operate and large objects should not be placed

in front of this oven, which would obstruct the

airﬂow through the front.

Objects should not be placed on main rear of oven

while in use.

Flame & Air Mixture Adjustment

After the pilot burner is ignited, when heat is desired, turn

gas cock dial to “ON” position and set the thermostat

dial to the desired temperature. e oven burner ﬂame

should always have a blue appearance. is indicates a

3/4 NIPPLE

3/4" COUPLING

3/4" x 3/4" x 1" TEE

6 1/2" NIPPLE

3/4" NIPPLE

3/4" COUPLING

1" NPT 90° STREET ELBOW

5 3/4" NIPPLE

3/4" UNION

3/4" NPT 90° STREET ELBOW

Part # 1844063 (08/06)Page 10

good mixture of air and gas. When using LP gas the

ﬂame will have a blue yellow appearance. Follow steps

 thru  to adjust the ﬂame for good quality.

1. Loosen the small knurled locking disk.

2. Turn the large adjusting disk towards the air mixture

throat to reduce the opening. is restricts the

amount of air, causing the ﬂame to turn yellow.

3. Turn the adjusting disk gradually out, away from

the air mixer throat, allowing more air into the air

mixer until the yellow disappears and a sharp blue

ﬂame appears.

4. When the ﬂame turns blue and spreads out, turn

the locking disk tight against the adjusting disk.

ere may be intermittent yellow-orange ﬂame

noticed. is is caused by dust particles burning in

the Flame. Should the burners fail to light, check

to see if there is a problem with any or all of the

following.

A. e gas supply: If there are other gas appliances on

the same supply line, shut them oﬀ temporarily and

see if the ﬂame comes back on, or if it ﬂuctuates as

other gas appliances are turned on and oﬀ. If so, it

would indicate overloading of the gas supply or a

faulty gas pressure regulator. You should contact a

qualiﬁed service agency or the local gas company to

check the gas supply.

B. Dirty burner oriﬁce or ports: With the oven cold,

use a thin wire to check that the spud oriﬁce (nozzle)

is clear. If necessary, loosen and remove the spud.

Be careful when cleaning not to enlarge the hole.

en, using a wire or thin nail, clear the burner

ports of carbon deposits or other restrictions.

Periodically, after breaking the ovens in, check the burner

ﬂame and readjust the air mixture if needed. Black soot

on the oven doors or in the burner compartment may

indicate that not enough air is mixing with the gas. If

this case back oﬀ the air adjustment disk until the proper

ﬂame and color is set.

By-Pass Flame Adjustment

e by-pass in the thermostat is a small gas supply

through the control that is independent of the dial

setting. It is controlled strictly by the Adjusting Screw.

is small gas supply maintains a minimum ﬂame or

the burner(s), helping to maintain the heat in the oven

and assisting in recovery. is adjustment is best done

when the oven is being heated for the day’s business. To

adjust the by-pass ﬂame follow steps  thru .

1. Turn the oven on and set the thermostat to the

desired temperature.

2. Allow the oven to pre-heat until the burner ﬂame

begins to throttle down.

3. At this point, turn the thermostat dial all the way

down. is ensures that the thermostat is in the by-

pass mode. ere should now be a small steady ﬂame

remaining across the burner without ﬂickering or

going out.

NOTE: It may be necessary to turn the thermostat back

up to relight the burner(s) if there is not ﬂame present.

4. Using a small screwdriver, reach through the access

hold on the control panel to the left of the thermostat

knob. Turn the by-pass adjustment screw to raise

or lower the by-pass ﬂame as required. Counter-

clockwise raises the ﬂame, clockwise lowers the

ﬂame. Take care not to turn the screw out too far

as that will allow gas to leak around the adjustment

screw.

Calibration

1. Field calibration is seldom necessary and should not

be attempted unless experience with cooking results

deﬁnitely proves that the control is not maintaining

the temperature to which the dial is set.

2. Place the thermocouple of the test instrument

or reliable mercury thermometer in the center

of the oven approximately one or two inches

(25mm – 50mm) above the hearth. Do not place the

thermocouple directly in contact with the hearth.

ADJUSTMENTS Continued

Part # 1844063 (08/06) Page 11

ADJUSTMENTS Continued

3. Set the thermostat temperature dial to 500 degrees

F (260 degrees C) and allow the oven temperature

to stabilize. e thermostat must be allowed to

cycle twice before taking a test reading.

4. Check the temperature when the burner just cycles

oﬀ after the second cycle, compare the reading of

thermocouple or thermometer with thermostat

setting.

5. If the two do not agree (plus or minus 15 degrees

F (8 degrees C)), carefully remove the thermostat

dial, not disturbing dial settings.

6. Hold calibration plate and loosen the two calibration

screws until the plate can be moved independently

of the control.

7. Turn calibration plate so that the instrument of

thermometer reading is in line with the indicator

mark. Hold plate and tighten screws ﬁrmly.

8. Replace dial.

9. NOTE: If the above adjustment is prevented by

the two loosened calibration lock screws being in

contact with the ends of the screw clearance plate to

the proper location, reassembly screws in the other

tapped holes designed for them.

NOTE: NO ATTEMPT TO RECALIBRATE

THE OVEN CONTROL SHOULD BE MADE

WITHIN THE WARRANTY PERIOD IF THE

TEMPERATURE IS WITHIN ± DEGREES

FAHRENHEIT OF THE DIAL SETTING.

RECALIBRATION SHOULD BE MADE IF THE

CONTROL IS OUT MORE THAN ± DEGREES

FAHRENHEIT AND LESS THAN ± DEGREES

FAHRENHEIT. IF THE CONTROL IS OUT MORE

THAN  DEGREES FAHRENHEIT FROM THE

DIAL SETTING, THE CONTROL WILL BE

REPLACED UNDER WARRANTY, (WITHIN

THE WARRANTY PERIOD).

Flame Diverters

Flame diverters distribute the heat evenly below the deck.

ey must be in good condition and properly placed in

the burner chamber in order to be eﬀective. Damaged or

improperly installed ﬂame diverters adversely aﬀect the

oven performance. Check them periodically and replace

as needed. Make sure that the “V” shaped diverters are

pushed all the way to the back of the oven as far as they

will go.

OPERATION

Break-In

1. Once the equipment has been installed and tested

by qualiﬁed professional personnel, the oven is

ready for operation.

2. Many of the parts used in the oven have a thin

protective oil covering. is oil should be burned

oﬀ before the oven is used for the production of

food products. It is normal for the unit to smoke

while burning oﬀ excess oil. Washing the deck of

the oven with a damp clean cloth and mild soap

solution will remove some of the protective oil

coating.

3. Select a temperature of 300 degrees F (150

degrees C) and turn the gas cock dial to the ON

position.

4. Allow the oven to warm to 300 degrees F (150

degrees C) and keep it there for FIVE HOURS, or

at least until all smoke and fumes have disappeared.

e smoke and fumes are from moisture in the deck

and insulation and a light coat of oil.

5. Turn the thermostat knob to between 475 degrees

F (250 degrees C). Allow the oven to warm up to

your selected temperature for 1 to 1 ½ hours.

Part # 1844063 (08/06)Page 12

CLEANING

6. When the oven has reached the selected temperature,

experiment until you get the feel of the oven and the

speed of the bake. In case of some initial unevenness

in the baking, have patience for a few days until the

oven cures

Lighting/Shutdown Instructions

1. Open control panel door located on right hand side

of unit. To access combination gas control.

2. Turn gas cock on combination control to the “OFF”

position. Wait 5 minutes.

3. Turn gas cock on combination control to the

“PILOT” position.

4. Depress gas cock and light pilot burner.

5. Hold gas cock depressed for one minute after pilot

has been ignited, then release. Pilot should continue

to burn.

6. If pilot does not continue to burn after releasing

gas cock, repeat steps 2 thru 5 or have a qualiﬁed

serviceman check the system. Do not allow anyone

else to attempt repairs.

7. Once pilot is lit, turn gas cock to the “ON” position.

It is not necessary to repeat lighting procedure

unless the pilot is extinguished by any cause.

8. To shut down unit, turn gas cock on combination

control to the “OFF” position

Oven Exterior

Painted Surfaces should be cleaned when cool, using

a mild soap and warm water solution on a sponge or

soft clean cloth. Rinse and dry thoroughly with a soft

clean cloth.

Stainless Steel Surfaces usually respond to cleaning as

noted above. Stubborn stains or heat tint may require

the use of a commercial type cleaner, such as Penny

Brite or stainless steel pad. Always rub in the direction

of the polished lines. Rinse thoroughly with fresh water

and wipe dry.

Oven Interior

Aluminized Steel Surfaces Should be cleaned with a

damp soft cloth and mild household detergent.

Core Plates

CAUTION: e use of water to cool down or clean

core plates will void warranty.

To clean core plates, set thermostat dial to  degrees

F ( degrees C) at the end of the cooking day and

allow thermostat to cycle for one hour. When the oven

has cooled, cooking residue will be carbonized and can

be removed by sweeping with a stiﬀ brush. Stubborn

residue can be loosened with a scraper.

OPERATION Continued

Part # 1844063 (08/06) Page 13

Problem Causes Solutions

Hot Spots in Deck Flame diverters not installed properly Push all the way to the back of oven

Flame diverters warped or damaged May need replacing

Bottoms cook before top Deposit on deck Clean deck

Low production oven idling Turn temperature up after loading pizza.

Make sure to turn the temperature down

after bake is compete

By-pass ﬂame too high Adjust by-pass ﬂame

Improper damper position Adjust dampers

Bottoms become light during

periods of heavy production

Improper damper position Close dampers

Placement of pizza Change placement

By-pass ﬂame low Increase by-pass ﬂame

Color overall dark High temperature Lower temperature

Pizza left in too long Reduce bake time

By-pass ﬂame high Reduce by-pass ﬂame

Thermostat Check actual temperature; call for

service

Color overall light Short bake time Bake longer

Lower temperature Increase temperature

Dough Check dough for freshness

Pre-heat time short Allow for adequate pre-heating

Top color light Damper closed Open damper

Oven idles during slow periods Increase temperature to bake, reduce

again when bake is ﬁnished

Burner ﬂame yellow/soft/lazy Not enough air mixing Open (adjust) air shutter

Low gas pressure Adjust pressure

Flame lifts off burner ports Too much air mixed with gas Close (adjust) air shutter

Flashes back in burner Gas pressure too high Adjust pressure

Pops excessively when turned off Wrong oriﬁce in unit Replace with proper oriﬁce

Burner ﬂame too large Unit over gassed or wrong oriﬁce Check gas pressure and oriﬁce size

Burner ﬂame shuts off when oven

reaches set temperature

By-pass set too low Adjust by-pass

TROUBLESHOOTING GUIDE

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Pièce nº 1844063 (07/05) Page 3

TABLE DES MATIÈRES

Informations Importantes . . . . . . . . . . . . . .2

Dimensions And Speciﬁ cations

GPD Series . . . . . . . . . . . . . . . . . . . . . . . . .4

Installation . . . . . . . . . . . . . . . . . . . . . . . . .5

Plaque Signalétique . . . . . . . . . . . . . . . . . . . . . .5

Branchements Du Gaz . . . . . . . . . . . . . . . . . . . .5

Dégagements D’installation . . . . . . . . . . . . . . . .6

Préparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Alimentation En Air . . . . . . . . . . . . . . . . . . . . .6

Installation Sous Une Hotte De Ventilation . . . .7

Installation Avec Une Ventilation Directe . . . . . .7

Instructions D’assemblage . . . . . . . . . . . . .8

Installation Des Pieds . . . . . . . . . . . . . . . . . . . . .8

Installation De La Sole . . . . . . . . . . . . . . . . . . .8

Assemblage Du Four À Deux Sections . . . . . . . .8

Branchement De Gaz: . . . . . . . . . . . . . . . . . . . . .9

Réglages . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Réglages de pression du gaz . . . . . . . . . . . . . . .10

Réglages De Flamme Et Du Mélange D’air . . . 10

Réglage De La Flamme De Dérivation: . . . . . . 11

Étalonnage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Déﬂ ecteurs De Flammes . . . . . . . . . . . . . . . . . .12

Fonctionnement . . . . . . . . . . . . . . . . . . . . .12

Rodage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Instructions D’allumage Et D’arrêt . . . . . . . . . .13

Nettoyage . . . . . . . . . . . . . . . . . . . . . . . . .13

Extérieur Du Four . . . . . . . . . . . . . . . . . . . . . .13

Intérieur du four . . . . . . . . . . . . . . . . . . . . . . .13

Plaques de sole . . . . . . . . . . . . . . . . . . . . . . . . .13

Guide De Dépannage . . . . . . . . . . . . . . . .14

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Garland GPD60 User manual

Brand: Garland

Model: GPD60

Category: Cookers

Type: User manual

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