Maximum 15A Owner's manual

Brand: Maximum

Model: 15A

Category: Power tools

Type: Owner's manual

This manual is also suitable for

054-8382-4

Maximum 15A is a powerful, versatile tool that can handle a wide range of cutting tasks. With its 15-amp motor, it can power through even the toughest materials with ease. The 7-1/4-inch blade provides a maximum cutting depth of 2-3/8 inches at 90 degrees and 1-13/16 inches at 45 degrees, making it ideal for cutting lumber, plywood, and other thick materials. The bevel angle is adjustable from 0 to 56 degrees, allowing you to make precise angled cuts. The electric brake stops the blade quickly after you release the trigger, providing added safety and control.

INSTRUCTION

MANUAL

IMPORTANT:

Please read this manual carefully before

using this product, and save it for reference.

Model No. 054-8382-4

7 1/4" (18.5 cm)

Circular Saw with Electric Brake

TABLE OF CONTENTS

Technical Specifications 4

Safety Guidelines 5

Key Parts Diagram 11

Important Information 13

Assembly Instructions 17

Operating Instructions 20

Maintenance 24

Troubleshooting 25

Parts List 26

Warranty 29

NOTE: If any parts are missing or damaged, or if you

have any questions, please call our toll-free helpline at

1-888-670-6682.

SAVE THESE INSTRUCTIONS

• This manual contains important safety and

operating instructions. Read all instructions

and follow them with use of this product.

TABLE OF CONTENTS

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TECHNICAL SPECIFICATIONS

Rated power input 15A

Rated Voltage 120V~, 60Hz

No Load Speed 5500 RPM

Blade Diameter 7 1/4" (18.5 cm)

Blade Arbor 5/8" (16 mm)

Cutting Depth at 90° 2 3/8" (6 cm)

Cutting Depth at 45° 1 13/16" (4.6 cm)

Bevel Angle Adjustable 0–56°

Tool Weight 11 lb 3 oz (5.08 kg)

TECHNICAL SPECIFICATIONS

RULES FOR SAFE OPERATION

KNOW YOUR TOOL

To operate this tool, carefully read this Instruction Manual and all labels affixed

to the Circular Saw before using. Keep this manual available for future reference.

IMPORTANT

This tool should only be serviced by a qualified service technician. For more

information, call the toll free helpline at 1-888-670-6682.

READ ALL INSTRUCTIONS CAREFULLY

SAVE THESE INSTRUCTIONS

GENERAL POWER TOOL SAFETY WARNINGS

WARNING!

Read all safety warnings and instructions. Failure to follow the warnings

and instructions may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.

The term “power tool” in the warnings refers to your mains-operated (corded)

power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence

of flammable liquids, gases or dust. Power tools create sparks, which may

ignite the dust or fumes.

• Keep children and bystanders away while operating a power tool. Distractions

can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do

not use any adapter plugs with earthed (grounded) power tools. Unmodified

plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric shock

if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions. Water entering a power

tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging

the power tool. Keep the cord away from heat, oil, sharp edges or moving

parts. Damaged or entangled cords increase the risk of electric shock.

SAFETY GUIDELINES

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• When operating a power tool outdoors, use an extension cord suitable for outdoor

use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a ground-fault

circuit interruptor (GFCI) protected supply. Use of a GFCI reduces the risk of

electric shock.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a

power tools. Do not use a power tool while you are tired or under the influence

of drugs, alcohol or medication. A moment of inattention while operating

power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective

equipment such as dust mask, non-skid safety shoes, hard hat, or hearing

protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure that the switch is in the off-position

before connecting to a power source or battery pack, picking up or carrying

the tool. Carrying power tools with your finger on the switch or energising

power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench

or a key left attached to a rotating part of the power tool may result in

personal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables

better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing

and gloves away from moving parts. Loose clothes, jewellery or long hair can be

caught in moving parts.

• If devices are provided for the connection of dust extraction and collection

facilities, ensure that these are connected and properly used. Use of dust

collection devices can reduce dust-related hazards.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The

correct power tool will do the job better and more safely at the rate for which

it was designed.

• Do not use the power tool if the switch does not turn it on and off. Any power tool

that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source and/or the battery pack from the

power tool before making any adjustments, changing accessories, or storing power

tools. Such preventive safety measures reduce the risk of starting the power

tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

SAFETY GUIDELINES

• Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power tool’s

operation. If damaged, have the power tool repaired before use. Many

accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control;

• Use the power tool, accessories, tool bits, etc. in accordance with these

instructions, taking into account the working conditions and the work to be

performed. Use of the power tool for operations different from those intended

could result in a hazardous situation.

SERVICE

• Have your power tool serviced by a qualified repair person using only

identical replacement parts. This will ensure that the safety of the power tool

is maintained.

SAFETY INSTRUCTIONS FOR ALL SAWS

• Do not reach underneath the workpiece. The guard cannot protect you from the

blade below the workpiece.

• Adjust the cutting depth to the thickness of the workpiece. Less than a full

tooth of the blade teeth should be visible below the workpiece.

• Never hold piece being cut in your hands or across your leg. Secure the

workpiece to a stable platform. It is important to support the work properly to

minimize body exposure, blade binding, or loss of control.

• Hold the power tool only by the insulated gripping surfaces when performing

an operation where the cutting accessory may contact hidden wiring or

its own cord. If a cutting accessory contacts a “live” wire, it may cause the

exposed metal parts of the power tool to become“live” and shock the operator.

• When ripping, always use a rip fence or straight edge guide. This improves the

accuracy of cut and reduces the chance of blade binding.

• Always use blades with correct size and shape (diamond versus round) of

arbor holes. Blades that do not match the mounting hardware of the saw will

run eccentrically, causing loss of control.

• Never use damaged or incorrect blade washers or bolt. The blade washers

and bolt were specially designed for your saw, for optimum performance and

safety of operation.

DANGER!

Keep hands away from cutting area and the blade. Keep your second

hand on auxiliary handle, or motor housing. If both hands are holding

the saw, they cannot be cut by the blade.

SAFETY GUIDELINES

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FURTHER SAFETY INSTRUCTIONS FOR ALL SAWS

KICKBACK CAUSES AND RELATED WARNINGS

• Kickback is a sudden reaction to a pinched, bound or misaligned saw blade,

causing an uncontrolled saw to lift up and out of the workpiece toward the

operator.

• When the blade is pinched or bound tightly by the kerf closing down, the blade

stalls and the motor reaction drives the unit rapidly back toward the operator.

• If the blade becomes twisted or misaligned in the cut, the teeth at the back

edge of the blade can dig into the top surface of the wood causing the blade to

climb out of the kerf and jump back toward the operator.

• Kickback is the result of saw misuse and/or incorrect operating procedures or

conditions and can be avoided by taking proper precautions as given below.

• Maintain a firm grip with both hands on the saw and position your arms to resist

kickback forces. Position your body to either side of the blade, but not in line

with the blade. Kickback could cause the saw to jump backwards, but kickback

forces can be controlled by the operator, if proper precautions are taken.

• When a blade is binding, or when interrupting a cut for any reason, release the

trigger and hold the saw motionless in the material until the blade comes to a

complete stop. Never attempt to remove the saw from the work or pull the saw

backward while the blade is in motion, or kickback may occur. Investigate and

take corrective actions to eliminate the cause of blade binding.

• When restarting a saw in the workpiece, centre the saw blade in the kerf and

check that saw teeth are not engaged into the material. If saw blade is binding,

it may walk up or kickback from the workpiece as the saw is restarted.

• Support large panels to minimize the risk of blade pinching and kickback. Large

panels tend to sag under their own weight. Supports must be placed under the

panel on both sides, near the line of cut and near the edge of the panel.

• Do not use dull or damaged blades. Unsharpened or improperly set blades

produce a narrow kerf, causing excessive friction, blade binding and kickback.

• Blade depth and bevel adjusting locking levers must be tight and secure before

making a cut. If blade adjustment shifts while cutting, it may cause binding and

kickback.

• Use extra caution when sawing into existing walls or other blind areas. The

protruding blade may cut objects that can cause kickback.

SAFETY INSTRUCTIONS FOR LOWER GUARD OF SAWS

• Check the lower guard for proper closing before each use. Do not operate the

saw if the lower guard does not move freely and close instantly. Never clamp or

tie the lower guard into the open position. If the saw is accidentally dropped,

the lower guard may be bent. Raise the lower guard with the retracting handle

and make sure it moves freely and does not touch the blade or any other part,

in all angles and depths of cut.

SAFETY GUIDELINES

• Check the operation of the lower guard spring. If the guard and the spring are

not operating properly, they must be serviced before use. A lower guard may

operate sluggishly due to damaged parts, gummy deposits, or a build-up of

debris.

• The lower guard may be retracted manually only for special cuts, such as

“plunge cuts” and “compound cuts”. Raise the lower guard by retracting the

handle and then, as soon as blade enters the material, the lower guard must be

released. For all other sawing, the lower guard should operate automatically.

• Always observe that the lower guard is covering the blade before placing saw

down on a bench or the floor. An unprotected, coasting blade will cause the

saw to walk backwards, cutting whatever is in its path. Be aware of the time it

takes for the blade to stop after the switch is released.

ADDITIONAL SAFETY GUIDELINES FOR CIRCULAR SAWS

• Keep hands away from the cutting area and the blade. Keep your second hand

on the auxiliary handle or motor housing. If both hands are holding the saw,

they cannot be cut by the blade.

• Do not use any abrasive wheels with a circular saw.

• The label on your tool may include the following symbols. The symbols and

their definitions are as follows:

V ..................... Volts

A ..................... Amperes

Hz ................... Hertz

W .................... Watts

min ................. Minutes

............... Alternating current

............. Direct current

................... No-load speed

............... Class II Construction

…/min ........... Revolutions or reciprocations per minute

............... Grounding terminal

BPM ............... Beats per minute

.............. WARNING – To reduce the risk of injury, user must read

instruction manual.

.............. WARNING – To reduce the risk of injury always wear eye

protection.

.............. WARNING – To reduce the risk of injury always wear ear

protection.

SAFETY GUIDELINES

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• Know your power tool. Read the instruction manual carefully. Learn the

applications and limitations, as well as the specific potential hazards related to

this tool. Following this rule will reduce the risk of electric shock, fire or serious

injury.

• Always wear safety glasses or eye shields when using this saw. Everyday

eyeglasses have only impact-resistant lenses; they are NOT safety glasses.

• Protect your lungs. Wear a face mask or dust mask if the operation is dusty.

• Protect your hearing. Wear appropriate personal hearing protection during

use. Under some conditions and duration of use, noise from this product may

contribute to hearing loss.

• All visitors and bystanders must wear the same safety equipment required for

the operator.

• Always check the tool for damaged parts. Before further use of the tool, a

guard or other part that is damaged should be carefully checked to determine

if it will operate properly and perform its intended function. Check for

misalignment or binding of moving parts, breakage of parts, and any other

condition that may affect the tool’s operation. A guard or other part that

is damaged should be properly repaired or replaced by a qualified service

technician.

• Inspect and remove all nails from lumber before sawing.

SAFETY GUIDELINES

PACKAGE CONTENTS

Circular saw, blade wrench, blade, edge guide and instruction manual.

KEY PARTS DIAGRAM

76 8 9 10

13 12

KEY PARTS DIAGRAM

WARNING!

• Remove the circular saw from the package and examine it carefully.

Do not discard the carton or any packaging material until all parts

have been examined.

FPO

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NO. PART NO. PART

1 On/off trigger switch 9 Auxiliary handle

2 Lower blade-guard lever 10 Edge-guide locking knob

3 LED worklight 11 Bevel-adjustment locking knob

4 Lower blade guard 12 Bevel scale

5 Edge guide 13 Mounting slots for edge guide

6 Main handle 14 Depth scale

7 Utility hook 15 Depth-of-cut adjustment lever

8 Spindle-lock button

KEY PARTS DIAGRAM

IMPORTANT INFORMATION

Before attempting to use this tool, become familiar with all of its operating

features and safety requirements. For optimum performance and safety, read the

following operating instructions carefully before using.

LED WORKLIGHT (g 1)

The LED worklight, located beside the

spindle-lock button, will illuminate when

the circular saw is plugged into a power

source. This provides additional light on

the surface of the workpiece for operation

in lower-light conditions.

UTILITY HOOK

Your tool is equipped with a convenient

utility hook for hanging your tool. To use, simply lift up hook until it snaps into

the open position. When not in use, always lower hook until it snaps into the

closed position.

ELECTRIC BRAKE

The saw has an electric brake to quickly stop the blade rotation. The electric

brake engages when the trigger switch is released.

IMPORTANT INFORMATION

WARNING!

• Never connect the circular saw to the power source when you

are assembling parts, making adjustments, installing or removing

cutting blade, cleaning, or when it is not in use. Disconnecting

the circular saw will prevent accidental starting, which could

cause serious personal injury.

DANGER!

• When sawing through a workpiece, the lower blade guard does

not cover the blade on the underside of the workpiece. Since the

blade is exposed on the underside of the workpiece, keep hands

and fingers away from the cutting area. Any part of your body

coming in contact with a moving blade will result in serious injury.

CAUTION!

• Never use the saw when the guard is not operating properly. The

guard should be checked for correct operation before each use.

If you drop your saw, check the lower blade guard and bumper

for damage at all depth settings before using.

FPO

LED

worklight

g 1

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BLADE GUARD SYSTEM (g 2)

The lower blade guard attached to your

circular saw is there for your protection

and safety. It should never be altered for

any reason. If it becomes damaged or

begins to return slowly or sluggishly, do

not operate the saw until the blade guard

has been repaired or replaced. Always

leave the guard in its correct operating

position when using the saw.

SAW BLADES

All saw blades need to be kept clean, sharp and properly set in order to cut

efficiently. Using a dull blade places a heavy load on the saw and increases the

danger of kickback. Keep extra blades on hand, so sharp blades are always

available. Gum and wood pitch hardened on the blade slows the saw down. Use

gum and pitch remover, hot water or kerosene to remove them. Do not use gasoline.

KICKBACK

Kickback occurs when the blade stalls

rapidly and the saw is driven back

towards you. Blade stalling is caused by

any action that pinches the blade in the

wood (fig 3).

IMPORTANT INFORMATION

g 3

Kickback-Blade set too deep

g 2

Lower blade guard is in

the up position when

making a cut

TO GUARD AGAINST KICKBACK, AVOID DANGEROUS PRACTICES

SUCH AS THE FOLLOWING:

• Setting blade depth incorrectly.

• Sawing into knots or nails in the

workpiece.

• Twisting the blade while making a cut.

• Making a cut with a dull, gummed up or

improperly set blade.

• Supporting the workpiece incorrectly

(fig 4).

• Forcing a cut.

• Cutting warped or wet lumber.

• Operating the tool incorrectly or misusing the tool.

• Attempting to cut with blade at less than full speed.

IMPORTANT INFORMATION

g 4

WRONG

INCORRECT SUPPORT

WARNING!

• If the blade comes in contact with the workpiece before it

reaches full speed, it could cause the saw to “kickback” towards

you, which could result in serious injury.

FPO

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TO LESSEN THE CHANCE OF KICKBACK, FOLLOW THESE DIRECTIONS:

1. Keep the blade at the correct depth

setting. The depth setting should

not exceed 1/4" (6.35 mm) below the

material being cut (fig 5).

2. Inspect the workpiece for knots or nails

before cutting. Never saw into a knot

or nail.

3. Make straight cuts. Always use a

straight edge guide when rip cutting.

This helps prevent twisting of the

blade.

4. Use clean, sharp and properly set

blades. Never make cuts with dull

blades.

5. Support the workpiece properly

before beginning a cut (fig 6).

6. Use steady, even pressure when

making a cut. Never force a cut.

7. Do not cut warped or wet lumber.

8. Hold the saw firmly with both hands and keep your body in a balanced

position so as to resist the forces if kickback should occur.

INTEGRATED RIP AND CROSSCUT RULERS

Marked along the base across the front of the saw is a ruler for measuring

repetitive cuts. It is marked 5 inches to the left of 0° and 1 inch to the right of 0°

in 1/2 inch increments.

IMPORTANT INFORMATION

g 5

No more than 1/4 inch

Correct blade depth setting—blade exposed

1/4" (6.35 mm) or less on underside of workpiece.

g 6

CORRECT SUPPORT

WARNING!

• To avoid kickback, release the trigger switch immediately if blade binds

or saw stalls. Kickback could cause you to lose control of the saw. Loss of

control can lead to serious injury.

FPO

ASSEMBLY INSTRUCTIONS

DEPTH OF CUT ADJUSTMENTS

Always keep the correct blade-depth setting. The correct blade-depth setting for

all cuts should not exceed 1/4 in. below the material to be cut. Excess blade depth

will increase the chance of kickback and cause the cut to be rough. One blade

tooth below the material to be cut works is best for efficient cutting action.

TO ADJUST BLADE DEPTH (g 7)

1. Unplug the circular saw from the power

supply.

2. Loosen the depth-of-cut adjustment

lever by lifting it up.

3. Determine the desired depth of cut.

4. Hold the base of the saw flat against

the edge of the workpiece and

then raise or lower the saw until the

indicator on the bracket aligns with the desired depth on the depth scale.

5. Tighten depth-of-cut adjustment lever securely.

BEVEL ADJUSTMENTS

The angle of cut can be adjusted to any desired setting between 0°and 56°.

Because blade thicknesses vary and different angles require different settings,

always make a trial cut in scrap material along a guideline to determine how

much you should offset the guideline on the workpiece to be cut.

ASSEMBLY INSTRUCTIONS

g 7

Depth

scale

Depth of cut

adjustment lever

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TO ADJUST BEVEL SETTING (g 8)

The saw is equipped with a 45° stop to

quickly set for 45° bevels. To set 45-56°

bevel, raise the stop.

1. Unplug the circular saw from the power

supply.

2. Loosen the bevel-adjustment

locking knob by rotating the knob

counterclockwise.

3. Tilt the base until the bevel indicator reaches the desired setting on the bevel

scale.

4. Tighten the bevel-adjustment locking knob by rotating the knob clockwise.

0° BEVEL STOP

The saw has a 0° bevel stop that has been adjusted before shipment to assure

that the blade is vertical to the base at the 0° bevel setting.

TO CHECK 0° BEVEL STOP (g 9)

1. Unplug the circular saw from the power

supply.

2. Using a carpenter’s square (available

separately), check the squareness of

the saw blade to the base of the saw.

TO ADJUST 0° BEVEL STOP (g 10)

1. Unplug the circular saw from the power

supply.

2. Loosen the bevel adjustment knob.

3. Use a hex wrench (5mm, available

separately ) to turn the 0° stop

adjusting screw until the base is square

with the saw blade.

g 8

45° stop

g 9

Blade

Base

Carpenter’s

square

g 10

Adjusting

screw

WARNING!

• Attempting a bevel cut without fully tightening the bevel adjusting locking

knob can result in serious injury.

FPO

ASSEMBLY INSTRUCTIONS

CHANGING THE BLADE (g 11)

1. Unplug the circular

saw from the power

supply.

2. Depress and hold the

spindle-lock button,

then place the blade

wrench on the blade

screw and move it

back and forth until

you feel the spindle-

lock button depress

further. This action

locks the blade in position so the blade screw can be removed.

3. With the spindle-lock button firmly depressed, turn the blade screw

counterclockwise to loosen it.

4. Remove the blade screw and the outer blade washer and the blade.

5. The remaining washer is the inner bushing washer that fits around the spindle

shaft; it does not need to be removed.

6. Put a drop of good-quality machine oil onto the inner bushing washer and

outer blade washer where they will contact the blade.

7. Place a new saw blade inside the lower blade guard, onto the spindle shaft

and against the inner bushing washer.

8. Replace the outer blade washer.

9. Depress and hold the spindle-lock button as you replace the blade screw

and hand-tighten the screw in a clockwise direction. Use the blade wrench to

tighten the blade screw securely.

NOTICE: The teeth of the blade should point upward at the front of the saw.

g 11

Blade

Outer

washer

Blade

screw

Blade

wrench

WARNING!

• Be sure to wear protective work gloves while handling a saw

blade. The blade can injure unprotected hands.

FPO

ASSEMBLY INSTRUCTIONS

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OPERATING INSTRUCTIONS

TURNING THE SAW ON AND

OFF (g 12)

1. Connect the power cord of your

circular saw to a standard household

power outlet.

2. To turn the saw ON, depress the on/off

trigger switch.

3. To turn the tool OFF, release the

trigger switch.

OPERATING THE SAW

It is important to understand the correct method for operating the saw.

Refer to the figures and instructions in this section to learn the correct and

incorrect ways for handling the saw.

TO MAKE THE BEST POSSIBLE CUT:

1. Hold the saw firmly with both hands (fig 13).

2. Avoid placing your hand on the workpiece while making a cut.

3. Support the workpiece so that you are always standing to one side of the cut

(kerf).

4. Support the workpiece near the cut.

5. Clamp the workpiece securely so that the workpiece will not move during the

cut.

6. Always place the saw weight on the side of workpiece that is supported, not

on the side that will fall off when the cut is completed.

7. Place the workpiece with the “good” side down.

8. Draw a guideline along the desired line of cut before beginning your cut.

9. Rest the front edge of the base on the workpiece, without the blade touching

the workpiece, and then squeeze the trigger switch to start the saw.

10. Allow the blade to reach full speed, and then guide the saw into the

workpiece.

OPERATING INSTRUCTIONS

g 12

On/off

trigger

switch

NOTICE: The “good” side of the workpiece is the side where appearance is

important.

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Maximum 15A Owner's manual

Brand: Maximum

Model: 15A

Category: Power tools

Type: Owner's manual

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054-8382-4

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Maximum 15A Owner's manual

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