Motorola XPR 7550 IS Series Basic Service Manual

MOTOTRBO

TM

TWO-WAY RADIOS

XPR 7550 IS Series

BASIC

SERVICE MANUAL

i

Foreword

This manual covers all models of the XPR™ series Portable Radios, unless otherwise specified. It includes all the

information necessary to maintain peak product performance and maximum working time, using levels 1 and 2

maintenance procedures. This level of service goes down to the testing, programming and maintenance of the radios but

does not cover opening the radios and is typical of some local service centers, self-maintained customers, and distributors.

Product Safety and RF Exposure Compliance

ATTENTION!

This radio is restricted to occupational use only to satisfy FCC RF/ICNIRP energy exposure

requirements. Before using this product, read the RF energy awareness information and operating

instructions in the Product Safety and RF Exposure booklet enclosed with your radio to ensure

compliance with RF energy exposure limits.

For a list of Motorola-approved antennas, batteries, and other accessories, visit the following web site:

http://www.motorolasolutions.com/governmentandenterprise

Intrinsically Safe Radio Information

Hazardous Location Safety Instruction and Approved Accesories Listing for Radio Models below:

• XPR 7550 IS (NAG Full Keypad Model)

The radio listed above is certified for:

• Ambient temperature range: -30°C ≤ Tamb ≤ 60 °C

• Ingress protection level: IP67

Operational Cautions for Intrinsic Safe Equipment

Radios must ship from the Motorola manufacturing facility with the potentially explosive atmosphere capability and the

intrinsic safety approval labelling (FM, UL, CSA). Radios will not be upgraded to this capability and labeled once they have

been shipped to the field. A modification changes the radio’s hardware from its original design configuration. Modifications

can only be made by the original product manufacturer.

Before using this product, read the operating instructions

for safe usage contained in the CSA Safety Manual

(68012006018) enclosed with your radio.

!

C a u t i o n

• Do not operate radio communications equipment in a potentially

explosive atmosphere unless it is a type especially qualified (for

example, FM, UL, CSA approved). An explosion or fire may result.

• Do not operate a radio unit that has been approved as intrinsically

safe product in a potentially explosive atmosphere if it has been

physically damaged (for example, cracked housing). An explosion or

fire may result.

• Do not replace or charge batteries in a potentially explosive

atmosphere. Contact sparking may occur while installing or

removing batteries and cause an explosion or fire.

• Do not replace or change accessories in a potentially explosive

atmosphere. Contact sparking may occur while installing or

removing accessories and cause an explosion or fire.

• Turn the radio off before removing or installing a battery or

accessory.

• Do not disassemble an intrinsically safe product in any way that

exposes the internal circuits of the radio.

• Failure to use an intrinsically safe approved battery or Approved

accessories specifically approved for the radio unit may result in the

dangerously unsafe condition of an unapproved radio combination

being used in a hazardous location.

• Unauthorized or incorrect modification of the intrinsically safe

approved Product will negate the approval rating of the product.

• Incorrect repair or relabeling of any intrinsically safe Agency-

approved radio could adversely affect the Approval rating of the

radio.

• Use of a radio that is not intrinsically safe in a potentially explosive

atmosphere could result in serious injury or death.

!

C a u t i o n

iii

Computer Software Copyrights

The Motorola products described in this manual may include copyrighted Motorola computer programs stored in

semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain

exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in

any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the

Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in

any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not

be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or

patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the

sale of a product.

Document Copyrights

No duplication or distribution of this document or any portion thereof shall take place without the express written permission

of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic

or mechanical, for any purpose without the express written permission of Motorola.

Disclaimer

The information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is

assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any products herein to improve

readability, function, or design. Motorola does not assume any liability arising out of the applications or use of any product

or circuit described herein; nor does it cover any license under its patent rights nor the rights of others.

Trademarks

MOTOROLA, MOTO, MOTOROLA SOLUTIONS and the Stylized M logo are trademarks or registered trademarks of

Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective

owners.

Notes

v

Document History

The following major changes have been implemented in this manual since the previous edition:

Edition Description Date

68009608001-A

Initial Release Mar 2013

68009608001-B

Updated frequency and volume knob part number Apr. 2013

vi

Notes

Table of Contents vii

Table of Contents

Foreword..........................................................................................................i

Product Safety and RF Exposure Compliance.............................................................................................i

Intrinsically Safe Radio Information..............................................................................................................i

Operational Cautions for Intrinsic Safe Equipment.......................................................................................i

Computer Software Copyrights .................................................................................................................. iii

Document Copyrights.................................................................................................................................iii

Disclaimer................................................................................................................................................... iii

Trademarks ................................................................................................................................................ iii

Document History ......................................................................................... v

Chapter 1 Introduction ......................................................................... 1-1

1.1 Notations Used in This Manual.................................................................................................... 1-1

1.2 Radio Description ........................................................................................................................ 1-1

1.2.1 CSA Full Keypad Model .................................................................................................. 1-2

1.3 .Portable Radio Model Numbering Scheme ................................................................................ 1-3

1.4 Model Charts ............................................................................................................................... 1-4

1.4.1 Model Charts NAG (VHF & UHF).................................................................................... 1-4

1.5 Specifications CSA ...................................................................................................................... 1-5

Chapter 2 Test Equipment and Service Aids ..................................... 2-1

2.1 Recommended Test Equipment .................................................................................................. 2-1

2.2 Service Aids................................................................................................................................. 2-2

2.3 Programming, Testing and Alignment Cable ............................................................................... 2-3

Chapter 3 Transceiver Performance Testing ..................................... 3-1

3.1 General ........................................................................................................................................ 3-1

3.2 Setup ........................................................................................................................................... 3-1

3.3 Display Model Test Mode ............................................................................................................ 3-3

3.3.1 Entering Display Radio Test Mode.................................................................................. 3-3

3.3.2 RF Test Mode.................................................................................................................. 3-3

3.3.3 Color Display Test ........................................................................................................... 3-8

3.3.4 LED Test Mode................................................................................................................ 3-8

3.3.5 Backlight Test Mode........................................................................................................3-8

3.3.6 Speaker Tone Test Mode................................................................................................ 3-8

3.3.7 Earpiece Tone Test Mode ............................................................................................... 3-9

3.3.8 Audio Loopback Earpiece Test Mode.............................................................................. 3-9

3.3.9 Battery Check Test Mode.............................................................................................. 3-10

3.3.10 Button/Knob/PTT Test Mode......................................................................................... 3-10

Chapter 4 Radio Programming and Tuning ....................................... 4-1

viii Table of Contents

4.1 Introduction .................................................................................................................................. 4-1

4.2 Customer Programming Software Setup ..................................................................................... 4-1

4.3 AirTracer Application Tool............................................................................................................ 4-2

4.4 Radio Tuning Setup .....................................................................................................................4-2

Chapter 5 Radio Maintenance Procedures for CSA Certified Radios 5-

1

5.1 Introduction .................................................................................................................................. 5-1

5.2 Preventive Maintenance .............................................................................................................. 5-1

5.2.1 Inspection ........................................................................................................................ 5-1

5.2.2 Handling Precautions.......................................................................................................5-2

5.2.3 Cleaning Procedure.........................................................................................................5-2

5.3 Assembly Instruction for CSA Certified Radios............................................................................ 5-4

5.3.1 Antenna,Battery and Dust Cover Disassembly................................................................ 5-4

5.3.2 Antenna,Battery and Dust Cover Reassembly ................................................................ 5-5

5.3.3 Nameplate and Logo Label Replacement ....................................................................... 5-5

Chapter 6 Basic Troubleshooting ....................................................... 6-1

6.1 Introduction .................................................................................................................................. 6-1

6.2 Power-Up Error Codes (Display Model only) ............................................................................... 6-1

6.3 Operational Error Codes .............................................................................................................. 6-3

Appendix A NAG Regional Warranty, Service and Technical Support.A-

1

Limited Warranty......................................................................................................................................... 1

MOTOROLA COMMUNICATION PRODUCTS .............................................................................. 1

I. What This Warranty Covers And For How Long ..................................................................... 1

II. General Provisions ................................................................................................................. 2

III. State Law Rights .................................................................................................................. 2

IV. How To Get Warranty Service .............................................................................................. 2

V. What This Warranty Does Not Cover..................................................................................... 2

VI. Patent And Software Provisions............................................................................................ 3

VII. Governing Law..................................................................................................................... 3

Glossary.........................................................................................Glossary-1

List of Figures ix

List of Figures

Figure 1-1. CSA Full Keypad Model....................................................................................................... 1-2

Figure 1-2. Portable Radio Model Numbering Scheme.......................................................................... 1-3

Figure 2-1. Programming, Testing and Alignment Cable........................................................................ 2-3

Figure 2-2. Pin Layout of Side Connector .............................................................................................. 2-4

Figure 3-1. Battery Check Test Mode Display ......................................................................................3-10

Figure 4-1. CPS Programming Setup..................................................................................................... 4-1

Figure 4-2. Radio Tuning Equipment Setup ........................................................................................... 4-2

Figure 5-1. Antenna and Battery Removal ............................................................................................. 5-4

Figure 5-2. Dust Cover Removal............................................................................................................ 5-4

Figure 5-3. Antenna, Battery and Dust Cover Reassembly.................................................................... 5-5

x Related Publications

List of Tables

Table 1-1. Radio Frequency Ranges and Power Levels....................................................................... 1-1

Table 2-1. Recommended Test Equipment ...........................................................................................2-1

Table 2-2. Service Aids ......................................................................................................................... 2-2

Table 2-3. Pin Configuration of Side Connector.................................................................................... 2-4

Table 3-1. Initial Equipment Control Settings ........................................................................................ 3-1

Table 3-2. Front Panel Access Test Mode Displays.............................................................................. 3-3

Table 3-3. Test Environments................................................................................................................ 3-4

Table 3-4. CSA Test Frequencies ......................................................................................................... 3-4

Table 3-5. Transmitter Performance Checks......................................................................................... 3-5

Table 3-6. Receiver Performance Checks ............................................................................................ 3-7

Table 4-1. Software Installation Kits Radio Tuning Setup ..................................................................... 4-1

Table 6-1. Power-Up Error Codes.........................................................................................................6-1

Table 6-2. Operational Error Codes ...................................................................................................... 6-3

List of Tables xi

Related Publications

IMPRES Adaptive Single-Unit Charger User Manual ..................................................................6816787H01

IMPRES Adaptive Multi-Unit Charger User Manual ....................................................................6816789H01

IMPRES Adaptive Multi-Unit Charger Service Manual ................................................................ 6871357L01

Remote Speaker Microphone User Manual................................................................................. 6871003L01

IMPRES Remote Speaker Microphone User Manual .................................................................. 6871004L01

Factory Mutual Approval Manual ................................................................................................. 6871532L01

Product Safety and RF Exposure ................................................................................................6864117B25

l

1-1 Introduction: Notations Used in This Manual

Chapter 1 Introduction

1.1 Notations Used in This Manual

Throughout the text in this publication, you will notice the use of note and caution notations. These

notations are used to emphasize that safety hazards exist, and due care must be taken and

observed.

1.2 Radio Description

The XPR™ series portable radios are available in the following frequency ranges and power levels.

These digital radios are among the most sophisticated two-way radios available. They have a robust

design for radio users who need high performance, quality, and reliability in their daily

communications. This architecture provides the capability of supporting a multitude of legacy and

advanced features resulting in a more cost-effective two-way radio communications solution.

NOTE

An operational procedure, practice, or condition that is essential to emphasize.

CAUTION indicates a potentially hazardous situation which, if

not avoided, might result in equipment damage.

WARNING indicates a potentially hazardous situation

which, if not avoided, could result in death or injury.

Table 1-1. Radio Frequency Ranges and Power Levels

Frequency Band Bandwidth Power Level

VHF 136–174 MHz 5 Watt

UHF 403–470 MHz 4 Watt

!

C a u t i o n

Introduction: Radio Description 1-2

1.2.1 CSA Full Keypad Model

Figure 1-1. CSA Full Keypad Model

• ON/OFF/VOLUME KNOB – Rotate clockwise until click is heard to turn on radio; rotate counter-

clockwise until click is heard to turn off radio. Rotate clockwise to increase volume level; rotate

counter-clockwise to decrease volume level.

• LED INDICATORS – Red, green and orange light-emitting diodes indicate operating status.

• LCD (Liquid Crystal Display):

- 132x90 highly transflective color display provides visual information about many radio

features.

• MENU NAVIGATION KEYS – Five keys to provide menu navigation and selection interface.

• KEYPAD – Twelve keys that allows the user to input characters for various text based

operations.

• FRONT BUTTONS and SIDE BUTTONS – These five buttons are field programmable using the

CPS.

• CHANNEL SELECTOR KNOB – Rotate clockwise to increment and counter clockwise to

decrement the channel.

• PUSH-TO-TALK (PTT) – Press to execute voice operations (e.g. Group call and Private Call).

• ANTENNA – Provides the needed RF amplification when transmitting or receiving.

• MICROPHONE – Allows the voice to be sent when PTT or voice operations are activated.

• UNIVERSAL CONNECTOR FOR ACCESSORIES – Interface point for all accessories to be

used with the radio. It has twelve points to which specific accessories will connect and be

activated.

• EMERGENCY BUTTON – Turns on and off the Emergency Operations.

• SPEAKER – Outputs all tones and audio that are generated by the radio (e.g. features like

keypad tones and voice audio).

Antenna

Channel Selector Knob

On/Off Volume Control Knob

LED Indicator

PTT Button

Side Button 1

Side Button 3

Emergency Button

Speaker

LCD

Keypad

Menu Navigation Key

Side Button 2

Microphone

Universal Connector

for Accessories

Front Buttons

1-3 Introduction: .Portable Radio Model Numbering Scheme

1.3 .Portable Radio Model Numbering Scheme

Figure 1-2. Portable Radio Model Numbering Scheme

Model No.Example : AZ H 5 6 J C N 9 P A 3 A N

Position : 1 2 3 4 5 6 7 8 9 10 11 12 xy

Unique Variation

N: Standard Package

Version Letter

Feature Level

1: Standard w/ FM

2. Non-FM

3. CSA IECEx ATEX

4. CQST

Primary System Type

A: Conventional

B: Trunking

C: Analog Only

Primary Operation

Channel Information

8: Variable/Programmable Channel Spacing

w/ unique # of channels

9: Variable/Programmable Channel Spacing

Power Level

C: 1.0,2.0,2.5 or 3.5 Watt

D: 4.0-5.0 Watt

Band

J : 136-174 MHz

Q: 403-470 MHz

Physical Packages

C: Low Tier (Plain)

H: Mid Tier (Monochrome Display FKP

Monochrome Display LKP)

N: HIgh Tier (Color Display FKP)

J: 3 Button MOR

T: No Display - Limited Tier

H: Portable

AZ: Asia

LA: Latin America

AA: North America

MD: Europe/Middle East/Africa/Australia

J

K

L

M

N

P

:

Basic (No GPS, no Bluetooth, no

embedded GOB)

GPS and Bluetooth

GPS Only

Bluetooth Only

Bluetooth w/ embedded GOB

GPS with Embedded GOB

xy: Custom Housing

GP328D: 03

GP338D: 04

XPR 7000/DP4000/XiR P8000/ DGP 8000 Model Series: 56

Introduction: Model Charts 1-4

1.4 Model Charts

1.4.1 Model Charts NAG (VHF & UHF)

XPR 7000 Series, CSA, VHF, 136–174 MHz

Model Description

AAH56JDN9PA3AN XPR 7550 IS (136–174 MHz),5W ,CSA MOTOTRBO Full

Keypad Portable with GPS, GOB

Item Description

X PMAD4067_ GPS Helical Antenna (136–147 MHz)

X PMAD4068_ GPS Helical Antenna (147–160 MHz)

X PMAD4069_ GPS Helical Antenna (160–174 MHz)

X NNTN8386_ MOTOTRBO CSA 157 LiIon HiCap Battery, 2075 mAH

X 54012340001 XPR 7550 IS Nameplate

X 36012024001 Knob, Volume

X 36012025001 Knob, Frequency

X 54012264001 Logo, Label

XPR 7000 Series, CSA, UHF, 403–470 MHz

Model Description

AAH56QDN9PA3AN XPR 7550 IS (403–470 MHz),4W ,CSA MOTOTRBO Full

Keypad Portable with GPS, GOB

Item Description

X PMAE4018_ GPS Folded Monopole Antenna (403–433 MHz)

X PMAE4024_ GPS Folded Monopole Antenna (430–470 MHz)

X PMAE4023_ GPS Stubby Antenna (430–470 MHz)

X NNTN8386_ MOTOTRBO CSA 157 LiIon HiCap Battery, 2075 mAH

X 54012340001 XPR 7550 IS Nameplate

X 36012024001 Knob, Volume

X 36012025001 Knob, Frequency

X 54012264001 Logo, Label

1-5 Introduction: Specifications CSA

1.5 Specifications CSA

General Full Keypad

Channel Capacity 1000

Frequency VHF: 136 – 174 MHz

UHF: 403 – 470 MHz

Dimensions (HxWxT)

w/ Li-ion battery

138.5 x 56.7 x 39.8 mm

Weight

(with Li-ion battery)

482.5 g

Power Supply 7.5 V nominal

FCC Description UHF: ABZ99FT4095

VHF: ABZ99FT3093

IC Description UHF: 109AB-99FT4095

VHF: 109AB-99FT3093

Average battery life at 5/5/90 duty cycle with battery saver enabled in carrier squelch

and transmitter in high power.

Li-ion Battery 2075mAH (Typical)

Li-ion Battery 1800mAH (Minimum)

Analog : 12 hrs

Digital : 16 hrs

Analog : 10 hrs

Digital : 13.5 hrs

NOTE

Weight can have 5% margin of error

Introduction: Specifications CSA 1-6

Factory Mutual Approval

XPR 7550 IS radio models, intrinsically safe, when properly equipped with the battery NNTN8386_

for, Division 1, Class Ι, Groups A, B, C, D, Class ΙΙ, Groups E, F, G, and Class ΙΙΙ T4.

Receiver Full Keypad

Frequencies VHF: 136 – 174MHz

UHF: 403 – 470 MHz

Channel Spacing 12.5 kHz/ 20 kHz/ 25 kHz

Frequency Stability (-30°C to +60°C) +/-0.5 ppm

Analog Sensitivity (12 dB SINAD) 0.3 µV

Digital Sensitivity (5% BER) 0.25 µV

Intermodulation (TIA603C) 70 dB

Adjacent Channel Selectivity

TIA603

TIA603C

60 dB @ 12.5 kHz, 70 dB @ 20 kHz/ 25 kHz

45 dB @ 12.5 kHz, 70 dB @ 20 kHz/ 25 kHz

Spurious Rejection (TIA603C) 70 dB

Rated Audio 0.5 W

Audio Distortion @ Rated Audio 5%

Hum and Noise -40 dB @ 12.5 kHz

-45 dB @ 20 kHz/ 25 kHz

Audio Response TIA603C

Conducted Spurious Emission (TIA603D) -57 dBm

1-7 Introduction: Specifications CSA

Transmitter Full Keypad

Frequencies VHF: 136 – 174 MHz

UHF: 403 – 470 MHz

Channel Spacing 12.5 kHz/ 20 kHz/ 25 kHz

Frequency Stability (-30°C to

+60°C)

+/-0.5 ppm

Power Output

(High Power)

(Low Power)

VHF: 5 W

UHF: 4 W

VHF/UHF: 1W

Modulation Limiting +/-2.5 kHz @ 12.5 kHz

+/-4.0 kHz @ 20 kHz

+/-5.0 kHz @ 25 kHz

FM Hum and Noise -40 dB @ 12.5 kHz

-45 dB @ 20 kHz/ 25 kHz

Conducted / Radiated Emission -36 dBm < 1 GHz

-30 dBm > 1 GHz

Adjacent Channel Power 60 dB @ 12.5 kHz

70 dB @ 20 kHz/ 25 kHz

Audio Response TIA603C

Audio Distortion 3%

FM Modulation 12.5 kHz: 11K0F3E

25 kHz: 16K0F3E

4FSK Digital Modulation 12.5 kHz Data Only: 7K60F1D & 7K60FXD

12.5 kHz Data & Voice: 7K60F1E & 7K60FXE

Combination of 12.5 kHz Voice and Data:

7K60F1W

Digital Vocoder Type AMBE+2™

Digital Protocol ETSI-TS102361-1

ETSI-TS102361-2

ETSI-TS102361-3

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Motorola XPR 7550 IS Series Basic Service Manual

Motorola XPR 7550 IS Series Basic Service Manual

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