Sealey PBIW4600 User manual

Brand: Sealey

Model: PBIW4600

Category: Car battery chargers

Type: User manual

Sealey PBIW4600 is a high-performance emergency jump starter, specially designed to jump-start up to 1500hp diesel vehicles. With its powerful 2x 23Ah AGM battery, it delivers exceptional starting power. The unit features a durable rotomolded casing with a lifetime warranty, ensuring long-lasting reliability.

SCHUMACHER 500/1500HP 12/24V WHEELED

ROADSTART® EMERGENCY JUMP STARTER

MODEL NO’S: PBIW4600, PBIW6200

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,

and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

1.1. GENERAL SAFETY

Modern vehicles contain extensive electronic systems. You are required to check with the vehicle manufacturer, for any

 specicinstructionsregardingtheuseofthistypeofequipmentoneachvehicle.

No liability will be accepted for damage/injury, where this product is not used in accordance with all instructions.

PLEASE SAVE THIS OWNER’S MANUAL AND READ BEFORE EACH USE.

9 Thismanualwillexplainhowtousetheunitsafelyandeectively.Pleasereadandfollowtheseinstructionsandprecautionscarefully.

9 IfsomeoneelseusestheRoadstart,maketheyarewellinformedonhowtouseitsafely,andhavereadandunderstoodtheoperating

 instructions.ThelongevityoftheRoadstartdependsonit.

9 ChargetheRoadstart’sinternalbatteryimmediatelyafterpurchase,aftereachuseandasoftenaspossible.Itishighlyrecommended

 toleavetheRoadstartpermanentlyconnectedtotheautomaticcharger.

9 Readtheentiremanualbeforeusingthisproduct.Failuretodosocouldresultinseriousinjuryordeath.

9 Keepoutofreachofchildren.

9 ThisRoadstartisnotintendedforusebypersons(includingchildren)withreducedphysical,sensoryormentalcapabilities,orlack

 ofexperienceandknowledge,unlesstheyhavebeengivensupervisionorinstructionconcerningtheuseoftheRoadstartbyaperson

 responsiblefortheirsafety.

9 Thisappliancecanbeusedbychildrenagedfrom8yearsandaboveandpersonswithreducedphysical,sensoryormental 

 capabilitiesorlackofexperienceandknowledgeiftheyhavebeengivensupervisionorinstructionconcerninguseoftheappliancein

 asafewayandunderstandthehazardsinvolved.

9 Childrenshallnotplaywiththeappliance.

8 DO NOT putngersorhandsintotheproduct.

8 DO NOTexposetheRoadstarttorainorsnow.

9 Useonlyrecommendedattachments.UseofanattachmentnotrecommendedorsoldbySealeymayresultinariskofre,electric

 shockorinjurytopersonsordamagetoproperty.

9 Toreducetheriskofdamagetotheelectricplugorcord,pullbytheplugratherthanthecordwhendisconnectingtheRoadstart.

9 Toreducetheriskofelectricshock,unplugtheRoadstartchargerfromtheoutletbeforeattemptinganymaintenanceorcleaning.

 Simplyturningothecontrolswillnotreducethisrisk.

8 DO NOToperatetheRoadstartorchargerwithadamagedoutputcable;havethedamagedpartreplacedimmediatelybyaqualied

 serviceperson.

9 Ifthesupplycordisdamaged,itmustbereplacedbythemanufacturer,itsserviceagentorsimilarlyqualiedpersonsinordertoavoid

 ahazard.

8 NEVERwaituntiltheRoadstartiscompletelydischargedbeforerecharging.

8 DO NOT operatetheRoadstartifithasreceivedasharpblow,beendroppedorotherwisedamagedinanyway;takeittoaqualied

 serviceperson.

8 DO NOT disassembletheRoadstartorcharger;takeittoaqualiedservicepersonwhenserviceorrepairisrequired.Incorrect 

 reassemblymayresultinariskofreorelectricshock.

RISK OF EXPLOSIVE GASES. PREVENT FLAMES AND SPARKS. PROVIDE ADEQUATE VENTILATION DURING CHARGING.

WORKING IN THE VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES

DURING NORMAL OPERATION. FOR THIS REASON, IT IS IMPORTANT THAT YOU FOLLOW THESE INSTRUCTIONS EACH

TIME YOU USE THE ROADSTART.

9 TheRoadstartmustbeplacedinawell-ventilatedarea.

9 Toreducetheriskofabatteryexplosion,followtheseinstructionsandthosepublishedbythebatterymanufacturerandthe 

 manufacturerofanyequipmentyouintendtouseinthevicinityofthebattery.Reviewthecautionarymarkingsontheseproductsand

 ontheengine.

1.2. PERSONAL PRECAUTIONS

RISK OF EXPLOSIVE GASES. A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY EXPLOSION. TO REDUCE THE RISK

OF A SPARK NEAR THE BATTERY:

9 NEVERsmokeorallowasparkorameinthevicinityofabatteryorengine.

8 DO NOT permittheinternalbatteryoftheRoadstarttofreeze.Neverchargeafrozenbattery.

9 Whenchargingtheinternalbattery,workinawellventilatedareaanddonotrestricttheventilationinanyway.

9 BesuretheareaaroundthebatteryiswellventilatedwhiletheRoadstartisbeingused.

Warning!

Original Language Version

©JackSealeyLimited

Referto

instruction

manual

Do not expose

torain

Use in a well

ventilatedarea

Corrosive

substance

Keep away

fromsparks

andame-

batterycould

emitexplosive

gases

Weareye

protection

Wearprotective

clothing

PBIW4600,PBIW6200Issue:3(F)23/07/2020

9 Removepersonalmetalitemssuchasrings,bracelets,necklacesandwatcheswhenworkingwithalead-acidbattery.Alead-acid

 batterycanproduceashort-circuitcurrenthighenoughtoweldaringortheliketometal,causingasevereburn.

9 Beextracautious,toreducetheriskofdroppingametaltoolontothebattery.Itmightsparkorshort-circuitthebatteryorother 

 electricalpartthatmaycauseanexplosion.

9 Topreventsparking,NEVERallowclampstotouchtogetherorcontactthesamepieceofmetal.

9 Considerhavingsomeonecloseenoughbytocometoyouraidwhenyouworknearalead-acidbattery.

9 Haveplentyoffreshwaterandsoapnearbyincasebatteryacidcontactsyourskin,clothingoreyes.

9 Wearcompleteeyeandbodyprotection,includingsafetygogglesandprotectiveclothing.Avoidtouchingyoureyeswhileworkingnear

 thebattery.

9 Ifbatteryacidcontactsyourskinorclothing,immediatelywashtheareawithsoapandwater.Ifacidentersyoureye,immediatelyood

 theeyewithcoldrunningwaterforatleast10minutesandgetmedicalattentionrightaway.

9 Ifbatteryacidisaccidentallyswallowed,drinkmilk,thewhitesofeggsorwater.DO NOTinducevomiting.Seekmedicalattention

immediately.

2. INTRODUCTION

Highperformance(2x23AhPBIW4600,2x32AhPBIW6200)AGMbattery,speciallyformulatedtojump-startupto1500hpdieselvehicles.

Rotomoldedhighdurabilitycasingwithlifetimewarranty.Patented4Amicroprocessorcontrolledspeedchargingandthermalrunaway

protection.UnlikeotherRoadstartpacks,canbeleftsafelyonchargecontinuously.Audiblewarningsignalsiftheunithasbeenturnedonfortoo

longwithoutbeingconnectedtoabatteryandreversepolarity.Isolatingrotaryon/oswitchandanaloguedisplayshowingtheinternalbattery

level.12VOutputsocketcanbeusedasamemorysaveraswellasforpoweringaccessoriessuchasminicompressors.Ventilationsystem

ventsgasesdirectlyoutofthecasingviaa‘Whistle’outlet,warningtheuserofapotentialissue.Afuseintegratedinthe(+)clampprovides

short-circuitandoverloadprotection.Heavy-dutyclampswithabraidedlinkbetweeneachjawformaximumpowertransmission.Curvedclamps

provideeasieraccesstoawkwardbatteryterminals.

3. SPECIFICATION

4. FEATURES

4.1. DESCRIPTION

 1.Reversepolaritybuzzer

 2.12Voutlet,protectedby16Aexternalcircuitbreaker

 3.500Afuse

 4.Voltmeter

 5.Pushbuttonforvoltmeter

 6.Voltageselector

 7.Chargerinputplug

4.2. VOLTMETER

4.2.1. PressthebuttontoshowthechargeleveloftheRoadstart.

4.2.2. HalfanhourafterdisconnectingthechargerfromtheRoadstart,thevoltmetermustindicateabout13voltforafullcharge.

4.3. ALTERNATOR TESTING

4.3.1. Afterstartingrevtheengineto2000rpm,leavetheRoadstartconnectedtothevehicleandpressthevoltmeterpushbutton.The

 voltmetermustindicatebetween14and14.4voltifthealternatorisfunctioningcorrectly.

4.3.2.

Model no PBIW4600 PBIW6200

Auxiliaryoutput 1x12V 1x12V

Cableandclamplength 1.4m 1.4m

Peakamps 4600A(12V),2300A(24V) 6200A(12V),3100A(24V)

Startingcurrent 1800A/900A 2400/1200A

Voltage 12/24V 12/24V

Original Language Version

©JackSealeyLimited PBIW4600,PBIW6200Issue:3(F)23/07/2020

4.4. RECHARGING, see Section 8 also.

4.4.1. NEVERwaituntiltheRoadstartiscompletelydischargedbeforerecharging.

4.4.2. AfullyautomaticandintelligentchargerAC230VisprovidedwiththeRoadstart.ConnectthechargertothemainsAC230V,then

 connectthechargertotheRoadstartviatherechargeplug.TheRoadstartcanbeleftpermanentlyconnectedtotheautomaticcharger,

 tomaintaincorrectchargelevel.

5. PREPARATION FOR USE

 WARNING!Riskofcontactwithbatteryacid.Batteryacidisahighlycorrosivesulphuricacid.

5.1.  CleanthebatteryterminalsbeforeusingtheRoadstart.Duringcleaning,keepairbornecorrosionfromcomingintocontactwithyour

 eyes,noseandmouth.Usebakingsodaandwatertoneutralizethebatteryacidandhelpeliminateairbornecorrosion. DO NOTtouch

 youreyes,noseormouth.

5.2.  Read,understandandfollowallinstructionsfortheRoadstart,battery,vehicleandanyequipmentusednearthebatteryandthe 

 Roadstart.

5.3.  Determinethevoltageofthebatterybyreferringtothevehicleowner’smanualandmakesurethattheoutputvoltageoftheRoadstart

 iscorrect.

5.4.  MakesurethattheRoadstartcableclampsmaketightconnections.

5.5. CONNECTION TO A BATTERY

A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY EXPLOSION. TO REDUCE THE RISK OF A SPARK NEAR THE

BATTERY:

5.5.1. Attachtheoutputcablestothebatteryandchassisasindicatedbelow.Neverallowtheoutputclampstotoucheachother.

5.5.2. Positionthecablestoreducetheriskofdamagebytheenginecover,doorandmovingorhotengineparts.

NOTE:Ifitisnecessarytoclosethebonnetduringthejumpstartingprocess,ensurethatthebonnetdoesnottouchthemetalpartof

 thebatteryclampsorcuttheinsulationofthecables.

5.5.3. Stayclearoffanblades,belts,pulleysandotherpartsthatcancauseinjury.

5.5.4. Determinewhichpostofthebatteryisgrounded(connected)tothechassis.Ifthenegativepostisgroundedtothechassis(asinmost

 vehicles),seestep5.5.Ifthepositivepostisgroundedtothechassis,seestep5.5.7.

5.5.5. Foranegative-groundedvehicle,connectrstthePOSITIVE(RED)clampfromtheRoadstarttothePOSITIVE(POS,P,+) 

 unearthedpostofthebattery.ThenconnecttheNEGATIVE(BLACK)clamptothevehiclechassisorengineblockawayfromthe

 battery. DO NOT connecttheclamptothecarburettor,fuellinesorsheet-metalbodyparts.Connecttoaheavygaugemetalpartofthe

 chassisframeorengineblock.

5.5.6. WhendisconnectingtheRoadstart,rstremovetheclampfromthevehiclechassis,thenremovetheclampfromthebatteryterminal,

 inthatorder.

5.5.7. Intherareeventthatthevehicleispositive-grounded,connecttheNEGATIVE(BLACK)clampfromtheRoadstarttotheNEGATIVE

 (NEG,N,-)ungroundedpostofthebattery.ConnectthePOSITIVE(RED)clamptothevehiclechassisorengineblockawayfromthe

 battery.DO NOTconnecttheclamptothecarburettor,fuellinesorsheet-metalbodyparts.Connecttoaheavygaugemetalpartofthe

 frameorengineblock.

6. OPERATION

6.1. TO START A VEHICLE

6.1.1. THE VOLTAGE SELECTOR MUST BE DISCONNECTED !, FIG.1.

6.1.2. HOW TO CONNECT YOUR ROADSTART

IMPORTANT: Refertosection6.8riskofExplosion

6.1.2.1. 12VJUMPSTARTING,g.2

 Connecttheredclamp(+)tothepositiveterminal(+)ofthebattery,thenconnecttheBlackclamp(-)tothenegativeterminalofthe

 battery.

fig.1fig.2

Original Language Version

©JackSealeyLimited PBIW4600,PBIW6200Issue:3(F)23/07/2020

6.1.2.2. 24V JUMP STARTING

NOTE: Read point 6.2detectionof24V

IF THE BATTERIES ARE SIDE BY SIDE,g.3

 Connecttheredclamp(+)tothepositiveterminal(+)ofthebattery,thenconnecttheBlackclamp(-)tothenegative(-)terminalofthe

 otherbattery.

IF THE BATTERIES ARE ON BOTH SIDES OF THE VEHICLE,g.4

 ConnecttheRedclamp(+)tothepositiveterminal(+)ofthebattery,thenconnecttheblackclamp(-)tothenegativeterminal(-)orto

 themassofthevehicle.

6.1.3. VOLTAGESELECTION,g.5

6.1.3.1. Selectthecorrectvoltage,forthevehicletobejumpstarted.

NOTE:Fromthismomentonthereisvoltagetotheclamps.

6.1.4. START THE ENGINE

6.1.4.1. Turntheignitionkeyforamaximumof3-8seconds.Waitforafurtherminutebeforeattemptingtostartagain.

6.1.5. DISCONNECTION,g.6

6.1.5.1. Disconnecttheblack(-)clamprstfollowedbythered(+)clamp.

6.1.6. DISCONNECTIONOFTHEVOLTAGESELECTOR,g.7

6.1.7. Afterstartingdisconnectthevoltageselector.

6.1.8. STORAGE,g.7seealsoSection7

6.1.9. Returntheclampstotheirsupportposts.

6.1.10. RECHARGING,g.8,seealsoSection8

6.1.10.1. RechargetheRoadstartimmediatelyafteruse.

fig.6

fig.7fig.8

fig.5

fig.3

fig.4

Original Language Version

©JackSealeyLimited PBIW4600,PBIW6200Issue:3(F)23/07/2020

6.2. 24V VEHICLES - DETECTION OF 24V

6.2.1. Detectionof24voltonavehiclewherethecablesarenotvisibleorwherethebatteriesarelocatedonbothsidesoftheenginebay

 (largetypesofengines),isasfollows,g.9.

6.2.1.1. UseavoltmeterinpositionDC:connectthenegativetothechassisofthevehicleandthepositivetothepositivepostofabattery.

6.2.1.2. Ifthevoltmeterindicates12V,youareNOTconnectedontherightbattery.

6.2.1.3. Ifthevoltmetermeterindicates24Vthecorrectbatteryhasbeenselected,g.10and10A.Connectthecargoboosterclampstothe

 samepoints,observingcorrectpolarity.

6.3. REVERSE POLARITY

6.3.1. Ifthepolarityisreversed,thebuzzerwillgiveawarningsignalunderthefollowingconditions:

 -iftheremainingvoltageinthebatteriesofthevehicle,isatleast4v.

 -ifthevoltageconnectorisnotconnected.

6.4. STARTING ATTEMPTS

8 DO NOT crank for more than 3-8 seconds, wait for a further 1 minute before making a second attempt.

The reasons are:

1. ToallowthevoltageoftheRoadstarttobuildupagain.

 2.Toallowgassesinsidethebatteriestodisperse.

 3.Toallowthebatteriestocooldown.

NOTE: Ifyoudonotwaitand/orthestartingattemptistoolong,yourisklosingpower,performanceisreducedbythesecondattempt

 andthereisariskofthefusemelting(blowing).

 Ifafter3attemptstheenginedoesnotstart,ifmaybenecessarytoidentifyafurthercauseofthebreakdown.

NOTE:iftheRoadstartisfullychargedandthestarterturnsslowly,thevehicle’sbatteryorthatoftheRoadstart,mayneedtobe

 inspectedforashortcircuit.

6.5.  NeverconnecttheRoadstarttoabatteryorastartermotorwhichisinshortcircuit.

6.6.  NeverdisconnecttheRoadstartwhilstrunningtheenginewhenthereisnobatteryinthevehicleorwhenthevehicle’sbatteryisat0

 volt.Thismaycausefailureofthediodesinthealternator.

6.7.  NeverconnecttheRoadstartinshortcircuit,forexample:

 1.Byconnectingtheredclamp(+)tothenegativeterminalofthebatteryandblackclamp(-)tothevehicle’schassis,g.11.

THE REVERSE POLARITY SIGNAL WILL NOT OPERATE BECAUSE THIS IS NOT A REVERSE POLARITY.

Batteries side by side

Batteries located on both sides of the vehicle

fig.9

fig.10

fig.11

fig.10A

Original Language Version

©JackSealeyLimited PBIW4600,PBIW6200Issue:3(F)23/07/2020

 2.Byconnectingtheclampsonthepositiveandnegativeterminalofthe2batterieswhichareconnectedtogetherinthe24Vvehicle,

 g.12.

6.8. RISK OF EXPLOSION

6.8.1. NeverconnecttheRoadstartona24Vvehiclewhenyouhaveselectedthe12Vvoltage.

6.8.2. Ifthismistakeismade,donotdisconnectthevoltageselector,becausethismaycauseaspark.Itisrecommendedtodisconnect

 oneoftheclampsofthevehicle’sbattery,tomoveawayfromtheRoadstartandtowaitsomeminuteswhilethehydrogenescapes

 fromtheRoadstart.Contactsupplierimmediately.

6.9. PROTECTION,g.13.

6.9.1. Roadstartisequippedwithaninternal500Afuselocatedinsidethepositiveclamp.Itcanblowfollowingashortcircuitoratoolong

 startingattempt.

6.9.2. Testfusewithanexternalvoltmeterifitissuspectedthatithasblown.

7. STORAGE

7.1. Store the Roadstart in an upright position, inside, in a cool, dry, child free place.

7.2. AlwaysmakesuretheRoadstartisfullychargedbeforestoring.Whennotinuse,itishighlyrecommendedtoleavethe 

 Roadstartonchargewithitsoriginalcharger.

8 DO NOT useand/orstoretheRoadstartinoronanyareaorsurfacewheredamagecouldoccuriftheinternalbatteryshould 

 unexpectedlyleakacid.

7.3. Clampsmustbestoredontheirsupportposts,ensuringtheydonotcomeintocontactwithanymetallicsurface.

8. RECHARGING

8.1. PREVENTING PREMATURE FAILURE OF THE BATTERIES

Note:Correct rechargingofthebatteriesincreasestheRoadstart’seciencyanditslifespan.

8.1.1. TheRoadstartmustbeputonpermanentchargebetweenuse.

8.1.2. NeverrechargetheRoadstart12/24VviathecigarettelighterplugoftheRoadstart.

 Thecigarettelighterplug(outlet12V)isonlyconnectedtoonebatteryandisjustprovidedfortheconnectionofaportablelamp12V

 (maximum16A)orallother12Vaccessories.

8.1.3. NevercompletelydischargetheRoadstart’sbatteriesbecause:

 Thebatteriesdonothaveamemoryeect.

 Dangerofirreversiblesulphation.

8.1.4. Duringthecharge,theclampsmustnevertouchametallicsurface.Oneorseveralpolesinthechargingplugmaymelt.

8.2. CHARGER CONTROL PANEL g.14 

8.2.1. PressStart/Stopbuttontobegincharging.Ifbuttonisnotpressedcharging

 shouldbeginin10minutes.

8.2.2. Power LED (green) lit:connectedtomainssupply.

8.2.3. Charging LED (orange) lit: Roadstartbatteryischarging.

8.2.4. ChargingLED(orange)ashing:Roadstartbatteryisnotchargingbecause

 chargerhasdetectedaproblem.

8.2.5. Battery defect LED (red) will also light:

Reasons:

 1.Batteryvoltagebelow10Vafter2hoursofcharging-batterymaybe

 defective.Makesuretherearenoloadsonthebattery,ifthere 

 areremovethem.Iftherearenoloadshavethebatterycheckedorreplaced.

 Desulphationunsuccessful-Batterymaybedefectivehavebatterychecked

 orreplaced.

 2.Batteryissulphated-Chargerisindesulphationmode.Continuecharging

 for24hours.Ifnotsuccessfulhavebatterycheckedorreplaced.

 Lackofprogressisdetectedandbatteryvoltageisbelow14.2V.Thebattery

 maybeoverheated.Ifsoallowtocooldown.Havebatterycheckedor

 replaced.

 Batteryvoltagedropstobelow12.2VinMaintainMode.Thebatterywillnotholdacharge.

 Maybecausedbyadrainonthebatteryorthebatterycouldbebad.Makesuretherearenoloadson

 thebattery.Ifthereareremovethem.Ifnothavethebatterycheckedorreplaced.

8.2.6. Charged/Maintaining LED (green) pulsing:TheRoadstartbatteryisfullycharged.Thechargermovesintooatchargingmodeto

 maintainthebatterycapacity.

8.2.7. ReversepolarityLED(red)ashing:notapplicableasRoadstarthasachargingplug.

fig.12 fig.13

fig.14

Original Language Version

SealeyGroup,KempsonWay,SuffolkBusinessPark,BuryStEdmunds,Suffolk.IP327AR

01284757500 01284703534 sales@sealey.co.uk www.sealey.co.uk

BATTERY REMOVAL

UndertheWasteBatteriesandAccumulatorsRegulations2009,JackSealeyLtdarerequiredtoinformpotentialpurchasersofproducts

containingbatteries(asdefinedwithintheseregulations),thattheyareregisteredwithValpak’sregisteredcompliancescheme.Jack

SealeyLtdBatteriesProducerRegistrationNumber(BPRN)isBPRN00705.

Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentpartswithoutprior

notice.

Important:NoLiabilityisacceptedforincorrectuseofthisproduct.

Warranty:Guaranteeis24monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.

ENVIRONMENT PROTECTION

Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento

arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely

unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids

accordingtolocalregulations.

WEEE REGULATIONS

DisposeofthisproductattheendofitsworkinglifeincompliancewiththeEUDirectiveonWasteElectricalandElectronicEquipment

(WEEE).Whentheproductisnolongerrequired,itmustbedisposedofinanenvironmentallyprotectiveway.Contactyourlocalsolid

wasteauthorityforrecyclinginformation.

PROBLEM POSSIBLE CAUSE REASON/SOLUTION

TheRoadstartwon’tjumpstartcar. Clampsarenotmakingagoodconnection

tothebattery.

TheRoadstartbatteryisnotcharged.

Thevehicle’sbatteryisdefective.

Thefusehasblown.

Checkforpoorconnectiontobatteryand

chassis.Makesureconnectionpointsare

clean.Rockclampsbackandforthfora

betterconnection.

Checkthebatterychargestatusby

pressingthebuttononthefrontofthe

Roadstart.

Havethebatterychecked.

Replacethepowerfuse.

Roadstartwillnotpower12Vdevice. The12Vdeviceisnotturnedon.

The16Afusehasbeentriggered.

Roadstartbatteryisnotcharged.

Turnonthe12Vdevice.

Pushthe16Afusebuttontoturnitback

on,see4.1point2.

Checkthebatterychargestatusby

pressingthebuttononthefrontofthe

Roadstart.

ThebatteryintheRoadstartwon’tholda

charge.

Thebatteryisbad(willnotaccepta

charge).

Havethebatterychecked.

ThegreenPOWERLEDdoesnotlight

whenchargerisproperlyconnected.

Mains outlet dead.

Poorelectricalconnection.

Checkforopenfuseorcircuitbreakerat

thesupplyingACoutlet.

Checkpowercordandextensioncordfor

aloosettingplug.

TheredBATTERYDEFECTLEDislitand

yellow/orangeCHARGINGLEDisashing

rapidly.

Thebatteryvoltageisstillunder10Vafter

2hoursofcharging.

(or)

Inmaintainmode,theoutputcurrentis

morethan1.5Afor12hours.

Desulphationwasunsuccessful.

Thebatterymaybedefective.Makesure

therearenoloadsonthebattery.Ifthere

are,removethem.Iftherearenone,have

thebatterycheckedorreplaced.

Thebatterymaybedefective.Haveit

checkedorreplaced.

9. TROUBLESHOOTING

Original Language Version

Sealey PBIW4600 User manual

Brand: Sealey

Model: PBIW4600

Category: Car battery chargers

Type: User manual

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Sealey PBIW4600 User manual

Sealey PBIW4600 User manual

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