Sealey PBIW4600 User manual

PBIW4600
Sealey
Brand
Sealey
Model
PBIW4600
Category
Car battery chargers
Type
User manual

Sealey PBIW4600 is a high-performance emergency jump starter, specially designed to jump-start up to 1500hp diesel vehicles. With its powerful 2x 23Ah AGM battery, it delivers exceptional starting power. The unit features a durable rotomolded casing with a lifetime warranty, ensuring long-lasting reliability.

Sealey PBIW4600 is a high-performance emergency jump starter, specially designed to jump-start up to 1500hp diesel vehicles. With its powerful 2x 23Ah AGM battery, it delivers exceptional starting power. The unit features a durable rotomolded casing with a lifetime warranty, ensuring long-lasting reliability.

SCHUMACHER 500/1500HP 12/24V WHEELED
ROADSTART® EMERGENCY JUMP STARTER
MODEL NO’S: PBIW4600, PBIW6200
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. GENERAL SAFETY
Modern vehicles contain extensive electronic systems. You are required to check with the vehicle manufacturer, for any
 specicinstructionsregardingtheuseofthistypeofequipmentoneachvehicle.
No liability will be accepted for damage/injury, where this product is not used in accordance with all instructions.
PLEASE SAVE THIS OWNER’S MANUAL AND READ BEFORE EACH USE.
9 Thismanualwillexplainhowtousetheunitsafelyandeectively.Pleasereadandfollowtheseinstructionsandprecautionscarefully.
9 IfsomeoneelseusestheRoadstart,maketheyarewellinformedonhowtouseitsafely,andhavereadandunderstoodtheoperating
 instructions.ThelongevityoftheRoadstartdependsonit.
9 ChargetheRoadstart’sinternalbatteryimmediatelyafterpurchase,aftereachuseandasoftenaspossible.Itishighlyrecommended
 toleavetheRoadstartpermanentlyconnectedtotheautomaticcharger.
9 Readtheentiremanualbeforeusingthisproduct.Failuretodosocouldresultinseriousinjuryordeath.
9 Keepoutofreachofchildren.
9 ThisRoadstartisnotintendedforusebypersons(includingchildren)withreducedphysical,sensoryormentalcapabilities,orlack
 ofexperienceandknowledge,unlesstheyhavebeengivensupervisionorinstructionconcerningtheuseoftheRoadstartbyaperson
 responsiblefortheirsafety.
9 Thisappliancecanbeusedbychildrenagedfrom8yearsandaboveandpersonswithreducedphysical,sensoryormental
 capabilitiesorlackofexperienceandknowledgeiftheyhavebeengivensupervisionorinstructionconcerninguseoftheappliancein
 asafewayandunderstandthehazardsinvolved.
9 Childrenshallnotplaywiththeappliance.
8 DO NOT putngersorhandsintotheproduct.
8 DO NOTexposetheRoadstarttorainorsnow.
9 Useonlyrecommendedattachments.UseofanattachmentnotrecommendedorsoldbySealeymayresultinariskofre,electric
 shockorinjurytopersonsordamagetoproperty.
9 Toreducetheriskofdamagetotheelectricplugorcord,pullbytheplugratherthanthecordwhendisconnectingtheRoadstart.
9 Toreducetheriskofelectricshock,unplugtheRoadstartchargerfromtheoutletbeforeattemptinganymaintenanceorcleaning.
 Simplyturningothecontrolswillnotreducethisrisk.
8 DO NOToperatetheRoadstartorchargerwithadamagedoutputcable;havethedamagedpartreplacedimmediatelybyaqualied
 serviceperson.
9 Ifthesupplycordisdamaged,itmustbereplacedbythemanufacturer,itsserviceagentorsimilarlyqualiedpersonsinordertoavoid
 ahazard.
8 NEVERwaituntiltheRoadstartiscompletelydischargedbeforerecharging.
8 DO NOT operatetheRoadstartifithasreceivedasharpblow,beendroppedorotherwisedamagedinanyway;takeittoaqualied
 serviceperson.
8 DO NOT disassembletheRoadstartorcharger;takeittoaqualiedservicepersonwhenserviceorrepairisrequired.Incorrect 
 reassemblymayresultinariskofreorelectricshock.
RISK OF EXPLOSIVE GASES. PREVENT FLAMES AND SPARKS. PROVIDE ADEQUATE VENTILATION DURING CHARGING.
WORKING IN THE VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES
DURING NORMAL OPERATION. FOR THIS REASON, IT IS IMPORTANT THAT YOU FOLLOW THESE INSTRUCTIONS EACH
TIME YOU USE THE ROADSTART.
9 TheRoadstartmustbeplacedinawell-ventilatedarea.
9 Toreducetheriskofabatteryexplosion,followtheseinstructionsandthosepublishedbythebatterymanufacturerandthe
 manufacturerofanyequipmentyouintendtouseinthevicinityofthebattery.Reviewthecautionarymarkingsontheseproductsand
 ontheengine.
1.2. PERSONAL PRECAUTIONS
RISK OF EXPLOSIVE GASES. A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY EXPLOSION. TO REDUCE THE RISK
OF A SPARK NEAR THE BATTERY:
9 NEVERsmokeorallowasparkorameinthevicinityofabatteryorengine.
8 DO NOT permittheinternalbatteryoftheRoadstarttofreeze.Neverchargeafrozenbattery.
9 Whenchargingtheinternalbattery,workinawellventilatedareaanddonotrestricttheventilationinanyway.
9 BesuretheareaaroundthebatteryiswellventilatedwhiletheRoadstartisbeingused.
Warning!
Original Language Version
©JackSealeyLimited
Referto
instruction
manual
Do not expose
torain
Use in a well
ventilatedarea
Corrosive
substance
Keep away
fromsparks
andame-
batterycould
emitexplosive
gases
Weareye
protection
Wearprotective
clothing
PBIW4600,PBIW6200Issue:3(F)23/07/2020
9 Removepersonalmetalitemssuchasrings,bracelets,necklacesandwatcheswhenworkingwithalead-acidbattery.Alead-acid
 batterycanproduceashort-circuitcurrenthighenoughtoweldaringortheliketometal,causingasevereburn.
9 Beextracautious,toreducetheriskofdroppingametaltoolontothebattery.Itmightsparkorshort-circuitthebatteryorother
 electricalpartthatmaycauseanexplosion.
9 Topreventsparking,NEVERallowclampstotouchtogetherorcontactthesamepieceofmetal.
9 Considerhavingsomeonecloseenoughbytocometoyouraidwhenyouworknearalead-acidbattery.
9 Haveplentyoffreshwaterandsoapnearbyincasebatteryacidcontactsyourskin,clothingoreyes.
9 Wearcompleteeyeandbodyprotection,includingsafetygogglesandprotectiveclothing.Avoidtouchingyoureyeswhileworkingnear
 thebattery.
9 Ifbatteryacidcontactsyourskinorclothing,immediatelywashtheareawithsoapandwater.Ifacidentersyoureye,immediatelyood
 theeyewithcoldrunningwaterforatleast10minutesandgetmedicalattentionrightaway.
9 Ifbatteryacidisaccidentallyswallowed,drinkmilk,thewhitesofeggsorwater.DO NOTinducevomiting.Seekmedicalattention
immediately.
2. INTRODUCTION
Highperformance(2x23AhPBIW4600,2x32AhPBIW6200)AGMbattery,speciallyformulatedtojump-startupto1500hpdieselvehicles.
Rotomoldedhighdurabilitycasingwithlifetimewarranty.Patented4Amicroprocessorcontrolledspeedchargingandthermalrunaway
protection.UnlikeotherRoadstartpacks,canbeleftsafelyonchargecontinuously.Audiblewarningsignalsiftheunithasbeenturnedonfortoo
longwithoutbeingconnectedtoabatteryandreversepolarity.Isolatingrotaryon/oswitchandanaloguedisplayshowingtheinternalbattery
level.12VOutputsocketcanbeusedasamemorysaveraswellasforpoweringaccessoriessuchasminicompressors.Ventilationsystem
ventsgasesdirectlyoutofthecasingviaa‘Whistle’outlet,warningtheuserofapotentialissue.Afuseintegratedinthe(+)clampprovides
short-circuitandoverloadprotection.Heavy-dutyclampswithabraidedlinkbetweeneachjawformaximumpowertransmission.Curvedclamps
provideeasieraccesstoawkwardbatteryterminals.
3. SPECIFICATION
4. FEATURES
4.1. DESCRIPTION
 1.Reversepolaritybuzzer
 2.12Voutlet,protectedby16Aexternalcircuitbreaker
 3.500Afuse
 4.Voltmeter
 5.Pushbuttonforvoltmeter
 6.Voltageselector
 7.Chargerinputplug
4.2. VOLTMETER
4.2.1. PressthebuttontoshowthechargeleveloftheRoadstart.
4.2.2. HalfanhourafterdisconnectingthechargerfromtheRoadstart,thevoltmetermustindicateabout13voltforafullcharge.
4.3. ALTERNATOR TESTING
4.3.1. Afterstartingrevtheengineto2000rpm,leavetheRoadstartconnectedtothevehicleandpressthevoltmeterpushbutton.The
 voltmetermustindicatebetween14and14.4voltifthealternatorisfunctioningcorrectly.
4.3.2.
Model no PBIW4600 PBIW6200
Auxiliaryoutput 1x12V 1x12V
Cableandclamplength 1.4m 1.4m
Peakamps 4600A(12V),2300A(24V) 6200A(12V),3100A(24V)
Startingcurrent 1800A/900A 2400/1200A
Voltage 12/24V 12/24V
Original Language Version
©JackSealeyLimited PBIW4600,PBIW6200Issue:3(F)23/07/2020
4.4. RECHARGING, see Section 8 also.
4.4.1. NEVERwaituntiltheRoadstartiscompletelydischargedbeforerecharging.
4.4.2. AfullyautomaticandintelligentchargerAC230VisprovidedwiththeRoadstart.ConnectthechargertothemainsAC230V,then
 connectthechargertotheRoadstartviatherechargeplug.TheRoadstartcanbeleftpermanentlyconnectedtotheautomaticcharger,
 tomaintaincorrectchargelevel.
5. PREPARATION FOR USE
WARNING!Riskofcontactwithbatteryacid.Batteryacidisahighlycorrosivesulphuricacid.
5.1.  CleanthebatteryterminalsbeforeusingtheRoadstart.Duringcleaning,keepairbornecorrosionfromcomingintocontactwithyour
 eyes,noseandmouth.Usebakingsodaandwatertoneutralizethebatteryacidandhelpeliminateairbornecorrosion. DO NOTtouch
 youreyes,noseormouth.
5.2. Read,understandandfollowallinstructionsfortheRoadstart,battery,vehicleandanyequipmentusednearthebatteryandthe 
 Roadstart.
5.3.  Determinethevoltageofthebatterybyreferringtothevehicleowner’smanualandmakesurethattheoutputvoltageoftheRoadstart
 iscorrect.
5.4.  MakesurethattheRoadstartcableclampsmaketightconnections.
5.5. CONNECTION TO A BATTERY
A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY EXPLOSION. TO REDUCE THE RISK OF A SPARK NEAR THE
BATTERY:
5.5.1. Attachtheoutputcablestothebatteryandchassisasindicatedbelow.Neverallowtheoutputclampstotoucheachother.
5.5.2. Positionthecablestoreducetheriskofdamagebytheenginecover,doorandmovingorhotengineparts.
NOTE:Ifitisnecessarytoclosethebonnetduringthejumpstartingprocess,ensurethatthebonnetdoesnottouchthemetalpartof
 thebatteryclampsorcuttheinsulationofthecables.
5.5.3. Stayclearoffanblades,belts,pulleysandotherpartsthatcancauseinjury.
5.5.4. Determinewhichpostofthebatteryisgrounded(connected)tothechassis.Ifthenegativepostisgroundedtothechassis(asinmost
 vehicles),seestep5.5.Ifthepositivepostisgroundedtothechassis,seestep5.5.7.
5.5.5. Foranegative-groundedvehicle,connectrstthePOSITIVE(RED)clampfromtheRoadstarttothePOSITIVE(POS,P,+)
 unearthedpostofthebattery.ThenconnecttheNEGATIVE(BLACK)clamptothevehiclechassisorengineblockawayfromthe
 battery. DO NOT connecttheclamptothecarburettor,fuellinesorsheet-metalbodyparts.Connecttoaheavygaugemetalpartofthe
 chassisframeorengineblock.
5.5.6. WhendisconnectingtheRoadstart,rstremovetheclampfromthevehiclechassis,thenremovetheclampfromthebatteryterminal,
 inthatorder.
5.5.7. Intherareeventthatthevehicleispositive-grounded,connecttheNEGATIVE(BLACK)clampfromtheRoadstarttotheNEGATIVE
 (NEG,N,-)ungroundedpostofthebattery.ConnectthePOSITIVE(RED)clamptothevehiclechassisorengineblockawayfromthe
 battery.DO NOTconnecttheclamptothecarburettor,fuellinesorsheet-metalbodyparts.Connecttoaheavygaugemetalpartofthe
 frameorengineblock.
6. OPERATION
6.1. TO START A VEHICLE
6.1.1. THE VOLTAGE SELECTOR MUST BE DISCONNECTED !, FIG.1.
6.1.2. HOW TO CONNECT YOUR ROADSTART
IMPORTANT: Refertosection6.8riskofExplosion
6.1.2.1. 12VJUMPSTARTING,g.2
 Connecttheredclamp(+)tothepositiveterminal(+)ofthebattery,thenconnecttheBlackclamp(-)tothenegativeterminalofthe
 battery.
fig.1fig.2
Original Language Version
©JackSealeyLimited PBIW4600,PBIW6200Issue:3(F)23/07/2020
6.1.2.2. 24V JUMP STARTING
NOTE: Read point 6.2detectionof24V
IF THE BATTERIES ARE SIDE BY SIDE,g.3
 Connecttheredclamp(+)tothepositiveterminal(+)ofthebattery,thenconnecttheBlackclamp(-)tothenegative(-)terminalofthe
 otherbattery.
IF THE BATTERIES ARE ON BOTH SIDES OF THE VEHICLE,g.4
 ConnecttheRedclamp(+)tothepositiveterminal(+)ofthebattery,thenconnecttheblackclamp(-)tothenegativeterminal(-)orto
 themassofthevehicle.
6.1.3. VOLTAGESELECTION,g.5
6.1.3.1. Selectthecorrectvoltage,forthevehicletobejumpstarted.
NOTE:Fromthismomentonthereisvoltagetotheclamps.
6.1.4. START THE ENGINE
6.1.4.1. Turntheignitionkeyforamaximumof3-8seconds.Waitforafurtherminutebeforeattemptingtostartagain.
6.1.5. DISCONNECTION,g.6
6.1.5.1. Disconnecttheblack(-)clamprstfollowedbythered(+)clamp.
6.1.6. DISCONNECTIONOFTHEVOLTAGESELECTOR,g.7
6.1.7. Afterstartingdisconnectthevoltageselector.
6.1.8. STORAGE,g.7seealsoSection7
6.1.9. Returntheclampstotheirsupportposts.
6.1.10. RECHARGING,g.8,seealsoSection8
6.1.10.1. RechargetheRoadstartimmediatelyafteruse.
fig.6
fig.7fig.8
fig.5
fig.3
fig.4
Original Language Version
©JackSealeyLimited PBIW4600,PBIW6200Issue:3(F)23/07/2020
6.2. 24V VEHICLES - DETECTION OF 24V
6.2.1. Detectionof24voltonavehiclewherethecablesarenotvisibleorwherethebatteriesarelocatedonbothsidesoftheenginebay
 (largetypesofengines),isasfollows,g.9.
6.2.1.1. UseavoltmeterinpositionDC:connectthenegativetothechassisofthevehicleandthepositivetothepositivepostofabattery.
6.2.1.2. Ifthevoltmeterindicates12V,youareNOTconnectedontherightbattery.
6.2.1.3. Ifthevoltmetermeterindicates24Vthecorrectbatteryhasbeenselected,g.10and10A.Connectthecargoboosterclampstothe
 samepoints,observingcorrectpolarity.
6.3. REVERSE POLARITY
6.3.1. Ifthepolarityisreversed,thebuzzerwillgiveawarningsignalunderthefollowingconditions:
 -iftheremainingvoltageinthebatteriesofthevehicle,isatleast4v.
 -ifthevoltageconnectorisnotconnected.
6.4. STARTING ATTEMPTS
8 DO NOT crank for more than 3-8 seconds, wait for a further 1 minute before making a second attempt.
The reasons are:
1. ToallowthevoltageoftheRoadstarttobuildupagain.
 2.Toallowgassesinsidethebatteriestodisperse.
 3.Toallowthebatteriestocooldown.
NOTE: Ifyoudonotwaitand/orthestartingattemptistoolong,yourisklosingpower,performanceisreducedbythesecondattempt
 andthereisariskofthefusemelting(blowing).
 Ifafter3attemptstheenginedoesnotstart,ifmaybenecessarytoidentifyafurthercauseofthebreakdown.
NOTE:iftheRoadstartisfullychargedandthestarterturnsslowly,thevehicle’sbatteryorthatoftheRoadstart,mayneedtobe
 inspectedforashortcircuit.
6.5.  NeverconnecttheRoadstarttoabatteryorastartermotorwhichisinshortcircuit.
6.6.  NeverdisconnecttheRoadstartwhilstrunningtheenginewhenthereisnobatteryinthevehicleorwhenthevehicle’sbatteryisat0
 volt.Thismaycausefailureofthediodesinthealternator.
6.7.  NeverconnecttheRoadstartinshortcircuit,forexample:
 1.Byconnectingtheredclamp(+)tothenegativeterminalofthebatteryandblackclamp(-)tothevehicle’schassis,g.11.
THE REVERSE POLARITY SIGNAL WILL NOT OPERATE BECAUSE THIS IS NOT A REVERSE POLARITY.
Batteries side by side
Batteries located on both sides of the vehicle
fig.9
fig.10
fig.11
fig.10A
9
9
8
Original Language Version
©JackSealeyLimited PBIW4600,PBIW6200Issue:3(F)23/07/2020
 2.Byconnectingtheclampsonthepositiveandnegativeterminalofthe2batterieswhichareconnectedtogetherinthe24Vvehicle,
 g.12.
6.8. RISK OF EXPLOSION
6.8.1. NeverconnecttheRoadstartona24Vvehiclewhenyouhaveselectedthe12Vvoltage.
6.8.2. Ifthismistakeismade,donotdisconnectthevoltageselector,becausethismaycauseaspark.Itisrecommendedtodisconnect
 oneoftheclampsofthevehicle’sbattery,tomoveawayfromtheRoadstartandtowaitsomeminuteswhilethehydrogenescapes
 fromtheRoadstart.Contactsupplierimmediately.
6.9. PROTECTION,g.13.
6.9.1. Roadstartisequippedwithaninternal500Afuselocatedinsidethepositiveclamp.Itcanblowfollowingashortcircuitoratoolong
 startingattempt.
6.9.2. Testfusewithanexternalvoltmeterifitissuspectedthatithasblown.
7. STORAGE
7.1. Store the Roadstart in an upright position, inside, in a cool, dry, child free place.
7.2. AlwaysmakesuretheRoadstartisfullychargedbeforestoring.Whennotinuse,itishighlyrecommendedtoleavethe 
 Roadstartonchargewithitsoriginalcharger.
8 DO NOT useand/orstoretheRoadstartinoronanyareaorsurfacewheredamagecouldoccuriftheinternalbatteryshould 
 unexpectedlyleakacid.
7.3. Clampsmustbestoredontheirsupportposts,ensuringtheydonotcomeintocontactwithanymetallicsurface.
8. RECHARGING
8.1. PREVENTING PREMATURE FAILURE OF THE BATTERIES
Note:Correct rechargingofthebatteriesincreasestheRoadstart’seciencyanditslifespan.
8.1.1. TheRoadstartmustbeputonpermanentchargebetweenuse.
8.1.2. NeverrechargetheRoadstart12/24VviathecigarettelighterplugoftheRoadstart.
 Thecigarettelighterplug(outlet12V)isonlyconnectedtoonebatteryandisjustprovidedfortheconnectionofaportablelamp12V
 (maximum16A)orallother12Vaccessories.
8.1.3. NevercompletelydischargetheRoadstart’sbatteriesbecause:
 Thebatteriesdonothaveamemoryeect.
 Dangerofirreversiblesulphation.
8.1.4. Duringthecharge,theclampsmustnevertouchametallicsurface.Oneorseveralpolesinthechargingplugmaymelt.
8.2. CHARGER CONTROL PANEL g.14 
8.2.1. PressStart/Stopbuttontobegincharging.Ifbuttonisnotpressedcharging
 shouldbeginin10minutes.
8.2.2. Power LED (green) lit:connectedtomainssupply.
8.2.3. Charging LED (orange) lit: Roadstartbatteryischarging.
8.2.4. ChargingLED(orange)ashing:Roadstartbatteryisnotchargingbecause
 chargerhasdetectedaproblem.
8.2.5. Battery defect LED (red) will also light:
Reasons:
 1.Batteryvoltagebelow10Vafter2hoursofcharging-batterymaybe
defective.Makesuretherearenoloadsonthebattery,ifthere 
 areremovethem.Iftherearenoloadshavethebatterycheckedorreplaced.
 Desulphationunsuccessful-Batterymaybedefectivehavebatterychecked
 orreplaced.
 2.Batteryissulphated-Chargerisindesulphationmode.Continuecharging
 for24hours.Ifnotsuccessfulhavebatterycheckedorreplaced.
 Lackofprogressisdetectedandbatteryvoltageisbelow14.2V.Thebattery
 maybeoverheated.Ifsoallowtocooldown.Havebatterycheckedor
 replaced.
 Batteryvoltagedropstobelow12.2VinMaintainMode.Thebatterywillnotholdacharge.
 Maybecausedbyadrainonthebatteryorthebatterycouldbebad.Makesuretherearenoloadson
 thebattery.Ifthereareremovethem.Ifnothavethebatterycheckedorreplaced.
8.2.6. Charged/Maintaining LED (green) pulsing:TheRoadstartbatteryisfullycharged.Thechargermovesintooatchargingmodeto
 maintainthebatterycapacity.
8.2.7. ReversepolarityLED(red)ashing:notapplicableasRoadstarthasachargingplug.
fig.12 fig.13
fig.14
Original Language Version
©JackSealeyLimited PBIW4600,PBIW6200Issue:3(F)23/07/2020
SealeyGroup,KempsonWay,SuffolkBusinessPark,BuryStEdmunds,Suffolk.IP327AR
01284757500 01284703534 sales@sealey.co.uk www.sealey.co.uk
BATTERY REMOVAL
UndertheWasteBatteriesandAccumulatorsRegulations2009,JackSealeyLtdarerequiredtoinformpotentialpurchasersofproducts
containingbatteries(asdefinedwithintheseregulations),thattheyareregisteredwithValpak’sregisteredcompliancescheme.Jack
SealeyLtdBatteriesProducerRegistrationNumber(BPRN)isBPRN00705.
Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentpartswithoutprior
notice.
Important:NoLiabilityisacceptedforincorrectuseofthisproduct.
Warranty:Guaranteeis24monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.
ENVIRONMENT PROTECTION
Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento
arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely
unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids
accordingtolocalregulations.
WEEE REGULATIONS
DisposeofthisproductattheendofitsworkinglifeincompliancewiththeEUDirectiveonWasteElectricalandElectronicEquipment
(WEEE).Whentheproductisnolongerrequired,itmustbedisposedofinanenvironmentallyprotectiveway.Contactyourlocalsolid
wasteauthorityforrecyclinginformation.
PROBLEM POSSIBLE CAUSE REASON/SOLUTION
TheRoadstartwon’tjumpstartcar. Clampsarenotmakingagoodconnection
tothebattery.
TheRoadstartbatteryisnotcharged.
Thevehicle’sbatteryisdefective.
Thefusehasblown.
Checkforpoorconnectiontobatteryand
chassis.Makesureconnectionpointsare
clean.Rockclampsbackandforthfora
betterconnection.
Checkthebatterychargestatusby
pressingthebuttononthefrontofthe
Roadstart.
Havethebatterychecked.
Replacethepowerfuse.
Roadstartwillnotpower12Vdevice. The12Vdeviceisnotturnedon.
The16Afusehasbeentriggered.
Roadstartbatteryisnotcharged.
Turnonthe12Vdevice.
Pushthe16Afusebuttontoturnitback
on,see4.1point2.
Checkthebatterychargestatusby
pressingthebuttononthefrontofthe
Roadstart.
ThebatteryintheRoadstartwon’tholda
charge.
Thebatteryisbad(willnotaccepta
charge).
Havethebatterychecked.
ThegreenPOWERLEDdoesnotlight
whenchargerisproperlyconnected.
Mains outlet dead.
Poorelectricalconnection.
Checkforopenfuseorcircuitbreakerat
thesupplyingACoutlet.
Checkpowercordandextensioncordfor
aloosettingplug.
TheredBATTERYDEFECTLEDislitand
yellow/orangeCHARGINGLEDisashing
rapidly.
Thebatteryvoltageisstillunder10Vafter
2hoursofcharging.
(or)
Inmaintainmode,theoutputcurrentis
morethan1.5Afor12hours.
Desulphationwasunsuccessful.
Thebatterymaybedefective.Makesure
therearenoloadsonthebattery.Ifthere
are,removethem.Iftherearenone,have
thebatterycheckedorreplaced.
Thebatterymaybedefective.Haveit
checkedorreplaced.
9. TROUBLESHOOTING
Original Language Version
©JackSealeyLimited PBIW4600,PBIW6200Issue:3(F)23/07/2020
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Sealey PBIW4600 User manual

PBIW4600
Sealey
Brand
Sealey
Model
PBIW4600
Category
Car battery chargers
Type
User manual

Sealey PBIW4600 is a high-performance emergency jump starter, specially designed to jump-start up to 1500hp diesel vehicles. With its powerful 2x 23Ah AGM battery, it delivers exceptional starting power. The unit features a durable rotomolded casing with a lifetime warranty, ensuring long-lasting reliability.

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