National Instruments MON-10467 User manual

Brand: National Instruments

Model: MON-10467

Type: User manual

USER GUIDE

MON-10467

12-Channel Wireless Vibration Measurement Device

MON-10467

This document explains how to install the MON-10467. You can use the MON-10467 to

wirelessly connect up to 12 sensors, such as piezoelectric accelerometers, proximity probes,

tachometers, voltage, and temperature, to your network without conduit for power or network

lines. This device is available in lithium battery, 24 V DC, and 120/220 V AC variants to

support your application’s requirements. Rated for outdoor use, the MON-10467 has a rugged

enclosure and a built-in mounting flange. With a five second data buffer per channel and full

waveform transmission, this device is ideal for applications that require wireless monitoring.

Note Read the MON-10467 Safety, Environmental, and Regulatory Information

document on ni.com/manuals before installing.

Note In this document, the MON-10467 (AC), MON-10467 (DC), and

MON-10467 (BATTERY) are referred to inclusively as the MON-10467. The

information in this document applies to all versions of the MON-10467 unless

otherwise specified.

Note The guidelines in this document are specific to the MON-10467. The other

components in the system might not meet the same safety ratings. Refer to the

documentation for each component in the system to determine the safety and EMC

ratings for the entire system.

Contents

Related Documentation.............................................................................................................3

Unpacking................................................................................................................................. 3

Kit Contents.............................................................................................................................. 3

What You Need to Get Started..................................................................................................4

Safety........................................................................................................................................ 5

Electromagnetic Compatibility Notices.................................................................................... 7

Parts Diagrams.......................................................................................................................... 8

MON-10467 with Door Closed.........................................................................................8

MON-10467 (AC) Parts Diagram.....................................................................................9

MON-10467 (DC) Parts Diagram...................................................................................10

MON-10467 (BATTERY) Parts Diagram.......................................................................11

Pinouts.....................................................................................................................................11

Analog Input Pinout........................................................................................................ 11

24 V DC Power Bus Terminals Pinout........................................................................... 12

Opening and Closing the Door................................................................................................13

Mounting.................................................................................................................................13

Installing the Antenna and Boot..............................................................................................14

Proximity Probe Drivers and Electronic Accessories............................................................. 15

Wiring......................................................................................................................................18

Wiring Guidelines........................................................................................................... 18

Using the Desiccant Kit.......................................................................................................... 26

MON-10401 Replacement Battery Pack for the MON-10467 (BATTERY)..........................28

Safety.............................................................................................................................. 28

Replacing the Battery Pack............................................................................................. 28

Battery Pack Recycling...................................................................................................29

Using the Reset Button........................................................................................................... 30

Where to Go Next................................................................................................................... 32

Product Certifications and Declarations................................................................................. 32

Worldwide Support and Services............................................................................................ 32

2 | ni.com | MON-10467 User Guide

Related Documentation

The following documents contain information about the MON-10467. To view them, go to

ni.com/manuals.

• MON-10467 Safety, Environmental, and Regulatory Information

• MON-10467 Specifications

For help using your device in InsightCM, refer to the InsightCM Help in software or online at

ni.com/r/insightcmhelp.

Unpacking

Notice Electrostatic Discharge (ESD) can damage the device. To prevent damage,

use industry-standard ESD prevention measures during unpacking, installation,

maintenance, and operation.

Notice Never touch exposed signal terminals, power terminals, or antenna

connector.

Remove the device from the package and inspect it for loose components or any other signs of

damage. Notify NI if the device appears damaged in any way. Do not install a damaged

device.

Kit Contents

MON-10467 (AC) and MON-10467 (DC) Kit Contents

1 2 4 5 6

1. MON-10467

2. MON-10467 Safety, Environmental, and

Regulatory Information

3. NI Monitoring Devices Card

4. 1 Antenna with weather-protective boot

5. 12 M16 Glands

6. 1 PG16 Gland

MON-10467 User Guide | © National Instruments | 3

MON-10467 (BATTERY) Kit Contents

1 2 4 5 6

1. MON-10467

2. MON-10467 Safety, Environmental, and

Regulatory Information

3. NI Monitoring Devices Card

4. 1 Antenna with weather-protective boot

5. 12 M16 Glands

6. 1 M16 Gland

What You Need to Get Started

MON-10467 (AC)

Hardware needed:

• M6 to M8 bolts and nuts or 1/4 in. to 5/16 in. bolts and nuts

• Washers (recommended)

• M16 glands (supplied by NI)

• Plugs rated for Type 3 or greater ingress protection for unused ports

• PG16 gland (supplied by NI) or 0.5 in. conduit fitting

• Power cable with a smooth, round jacket and individual conductors up to 12 AWG that

comply with your local electrical code

Tools needed:

• 2.5 mm flat-blade screwdriver (your own or NI part number 786911-01)

• 19 mm deep socket or wrench

• 22 mm socket or wrench

• 27 mm deep socket

• 30 mm socket or wrench

• 24 mm socket or wrench

• (Optional) multi-prong actuation tool (WAGO part number 279-433)

• (Optional) 19 mm gland dome nut tightening tool (SEALCON part number S-1900-WR)

• (Optional) 24 mm gland dome nut tightening tool (SEALCON part number S-2400-WR)

4 | ni.com | MON-10467 User Guide

MON-10467 (DC)

Hardware needed:

• M6 to M8 bolts and nuts or 1/4 in. to 5/16 in. bolts and nuts

• Washers (recommended)

• M16 glands (supplied by NI)

• Plugs rated for Type 3 or greater ingress protection for unused ports

• PG16 gland (supplied by NI) or 0.5 in. conduit fitting

• Power cable with a smooth, round jacket and individual conductors up to 14 AWG that

comply with your local electrical code

Tools needed:

• 2.5 mm flat-blade screwdriver (your own or NI part number 786911-01)

• #2 Phillips screwdriver

• 19 mm deep socket or wrench

• 22 mm socket or wrench

• 27 mm deep socket

• 30 mm socket or wrench

• 24 mm socket or wrench

• (Optional) multi-prong actuation tool (WAGO part number 279-433)

• (Optional) 19 mm gland dome nut tightening tool (SEALCON part number S-1900-WR)

• (Optional) 24 mm gland dome nut tightening tool (SEALCON part number S-2400-WR)

MON-10467 (BATTERY)

Hardware needed:

• M6 to M8 bolts and nuts or 1/4 in. to 5/16 in. bolts and nuts

• Washers (recommended)

• M16 glands (supplied by NI)

• Plugs rated for Type 3 or greater ingress protection for unused ports

• Chassis ground cable with a smooth, round jacket and spade or ring lug

Tools needed:

• 2.5 mm flat-blade screwdriver (your own or NI part number 786911-01)

• #2 Phillips screwdriver

• 19 mm deep socket or wrench

• 22 mm socket or wrench

• (Optional) multi-prong actuation tool (WAGO part number 279-433)

• (Optional) 19 mm gland dome nut tightening tool (SEALCON part number S-1900-WR)

Safety

MON-10467 User Guide | © National Instruments | 5

Caution Observe all instructions and cautions in the user documentation. Using

the model in a manner not specified can damage the model and compromise the

built-in safety protection. Return damaged models to NI for repair.

Attention Suivez toutes les instructions et respectez toutes les mises en garde de la

documentation utilisateur. L'utilisation d'un modèle de toute autre façon que celle

spécifiée risque de l'endommager et de compromettre la protection de sécurité

intégrée. Renvoyez les modèles endommagés à NI pour réparation.

Caution The protection provided by the MON-10467 can be impaired if it is used

in a manner not described in the user documentation.

Attention La protection apportée par le MON-10467 risque d'être endommagée s'il

est utilisé d'une autre façon que celle décrite dans la documentation utilisateur.

Caution All wiring must be insulated for the highest voltage used.

Attention Tout le câblage doit être isolé pour la plus haute tension utilisée.

Caution An external circuit breaker box must be installed according to applicable

electrical codes by trained personnel to serve as the power disconnect when

installing the MON-10467 (AC). The circuit breaker box must be easy to reach and

marked as the power disconnect for the device.

Attention Un boîtier de disjoncteur externe doit être installé par du personnel

qualifié, conformément aux normes électriques en vigueur, afin de servir de

dispositif de coupure de courant lors de l'installation du MON-10467 (AC). Le

boîtier du disjoncteur doit être facilement accessible et marqué en tant que dispositif

de coupure de courant pour l'appareil.

Caution Disconnect external power to the MON-10467 (AC) and use the external

circuit breaker box to completely remove mains power before opening the device for

service.

Attention Débranchez l'alimentation externe du MON-10467 (AC) et utilisez le

boîtier de disjoncteur externe pour couper complètement l'alimentation secteur avant

d'ouvrir l'appareil pour l'entretien.

Caution Remove power to the MON-10467 (DC) before opening it for service.

Attention Mettez le MON-10467 (DC) hors tension avant de l'ouvrir pour

l'entretien.

Caution Conduit or gland fittings must be installed by trained personnel according

to applicable electrical standards and the torque specified by the manufacturer.

6 | ni.com | MON-10467 User Guide

Attention Les raccords de conduits ou presse-étoupe doivent être installés par du

personnel qualifié conformément aux normes électriques applicables et au couple

spécifié par le fabricant.

Electromagnetic Compatibility Notices

Refer to the following notices for cables, accessories, and prevention measures necessary to

ensure the specified EMC performance.

Notice For EMC declarations and certifications, and additional information, refer

to the Product Certifications and Declarations section.

Notice The length of the signal cable must be no longer than 30 m (100 ft).

Notice Operate this product only with shielded cables and accessories.

Notice The performance of this product can be disrupted if subjected to

Electrostatic Discharge (ESD) during operation. To prevent damage, industry-

standard ESD prevention measures must be employed during installation,

maintenance, and operation.

MON-10467 User Guide | © National Instruments | 7

Parts Diagrams

MON-10467 with Door Closed

MON-10467

1. Antenna

2. Mounting flanges

3. Captive screws

4. Glands

5. Door

8 | ni.com | MON-10467 User Guide

MON-10467 (AC) Parts Diagram

1. 24 V DC power bus terminals

2. Reset button

3. Analog input terminals

4. AC power input terminals

5. Door pocket for desiccant pack

MON-10467 User Guide | © National Instruments | 9

MON-10467 (DC) Parts Diagram

1. 24 V DC power bus terminals

2. Reset button

3. Analog input terminals

4. Chassis ground screw

5. Ground shelf

6. Door pocket for desiccant pack

10 | ni.com | MON-10467 User Guide

MON-10467 (BATTERY) Parts Diagram

1. Battery

2. Battery power connector port

3. Reset button

4. Analog input terminals

5. Chassis ground screw

6. Ground shelf

7. Door pocket for desiccant pack

Pinouts

Analog Input Pinout

AI0+

AI0–

AI4+

AI4–

AI8+

AI8–

AI1+

AI1–

AI5+

AI5–

AI9+

AI9–

AI2+

AI2–

AI6+

AI6–

AI10+

AI10–

AI3+

AI3–

AI7+

AI7–

AI11+

AI11–

MON-10467 User Guide | © National Instruments | 11

Table 1. Signal Descriptions

Terminal Signal Description

0...11 AI+ Positive input of the analog input channel

0...11 AI- Negative input of the analog input channel

0...11 Chassis ground

You can connect ground-referenced or floating signal sources to the MON-10467. Each analog

input channel has a 3-pin connector to which you can connect a signal source. The AI+

terminal accepts the positive input signal and provides the IEPE excitation when enabled. The

AI- terminal provides the excitation return path and connects to the AI ground reference. The

chassis ground terminal provides a direct connection to the MON-10467 enclosure to which

the input signal cable shield or drain wire can be connected.

Notice Refer to the MON-10467 Specifications on ni.com/manuals to ensure that

the devices you connect to the MON-10467 are compatible with the device

specifications.

24 V DC Power Bus Terminals Pinout

Note MON-10467 (AC) and MON-10467 (DC) only.

V C

Table 2. Terminal Descriptions

Terminal Description

V 24 V DC supply input

C 0 V supply return

Use only one V and C terminal to power the device. You can use the other terminals to bus

power to accessories such as proximity probe drivers. Refer to the Proximity Probe Drivers

and Electronic Accessories section for more information on using proximity probe drivers and

electronic accessories with this device.

12 | ni.com | MON-10467 User Guide

Opening and Closing the Door

Caution Disconnect external power to the MON-10467 (AC) and use the external

circuit breaker box to completely remove mains power before opening the device for

service.

Attention Débranchez l'alimentation externe du MON-10467 (AC) et utilisez le

boîtier de disjoncteur externe pour couper complètement l'alimentation secteur avant

d'ouvrir l'appareil pour l'entretien.

Caution Remove power to the MON-10467 (DC) before opening it for service.

Attention Mettez le MON-10467 (DC) hors tension avant de l'ouvrir pour

l'entretien.

Notice Do not put a load on the device door while it is open.

Complete the following steps to open and close the door of the MON-10467.

1. Loosen the four captive screws on the door of the device with a 1/4 in. socket or 6 mm

(1/4 in.) flat-blade screwdriver.

2. Open the door of the device slowly.

3. Clean the gasket and gasket mating surface with a dry or damp cloth prior to closing the

device door.

4. Close the door slowly.

5. Tighten the four captive screws on the door of the device to 1.3 N · m (11.5 lb · in.).

Mounting

The MON-10467 must be mounted upright to a rigid surface such as a wall, panel, strut

channel, or metal post. For installations that may experience vibration, NI recommends using a

thread locking compound or lock nuts.

Each flange has several bolt locations as shown in the following figure. The flanges are 4 mm

(0.157 in.) thick. The V-notch on the rear facilitates mounting to a round surface such as a pipe

or pole using a pipe clamp bracket.

MON-10467 User Guide | © National Instruments | 13

Figure 1. Mounting Dimensions

293.86 mm

(11.569 in.)

267.00 mm

(10.512 in.)

312.94 mm

(12.321 in.)

279.34 mm

(10.998 in.)

286.00 mm

(11.260 in.)

139.67 mm

(5.499 in.)

76.00 mm

(2.992 in.)

56.00 mm

(2.205 in.)

127.00 mm

(5.000 in.)

127.00 mm

(5.000 in.)

20.00 mm

(0.787 in.)

Hardware needed:

• M6 to M8 bolts and nuts or 1/4 in. to 5/16 in. bolts and nuts

• Washers (recommended)

Complete the following steps to mount the MON-10467.

1. Place the device against the surface on which you want to mount it.

2. Insert bolts into the mounting holes, placing at least two bolts on each flange. You must

use at least four bolts in total to secure the device, but may use more than four for

additional security.

3. (Optional) place washers between the bolt and the flange and/or between the mounting

structure and nuts as needed.

4. Place nuts onto the bolts and tighten to secure them.

Installing the Antenna and Boot

Notice Never apply power or operate the MON-10467 without the antenna

installed. Doing so may damage the device.

14 | ni.com | MON-10467 User Guide

Figure 2. Antenna and Boot Parts

1. Antenna

2. Large boot

3. Small boot

Complete the following steps to install the antenna.

1. Slide the large boot over the base of the antenna.

2. Place the small boot over the RP-SMA connector.

3. Attach the antenna to the device and tighten to a torque of 0.45 N · m (4 lb · in.).

4. Slide the large boot down the antenna to the base.

5. Press the large boot into place to create a snug seal.

Proximity Probe Drivers and Electronic

Accessories

You can use third-party accessories such as proximity probe drivers with the

MON-10467 (AC) and MON-10467 (DC). You can install up to two proximity probe drivers

per device using the industry-standard 2 in. by 2 in. hole pattern. Refer to the figures below for

the hole patterns on the MON-10467 (AC) and MON-10467 (DC). The MON-10467 (DC) has

additional holes for mounting a small panel and can also accommodate a DIN rail up to

254 mm (10 in.). The maximum height for accessories is 88 mm (3.465 in.) from the mounting

surface. The maximum height does not apply to CTC drivers, which should be installed using

MON-10467 User Guide | © National Instruments | 15

their provided protective cap for the unused BNC connector. For two-dimensional drawings

and three-dimensional models of your device, visit ni.com/dimensions.

Figure 3. MON-10467 (AC) Proximity Probe Drivers and Electronic Accessories Hole

Pattern

14.90 mm

(0.587 in)

72.60 mm

(2.858 in)

50.80 mm

(2.00 in)

50.80 mm

(2.00 in)

79.2 mm

(3.118 in)

50.80 mm

(2.00 in)

16 | ni.com | MON-10467 User Guide

Figure 4. MON-10467 (DC) Proximity Probe Drivers and Electronic Accessories Hole

Pattern

15.10 mm

(0.594 in)

79.20 mm

(3.118 in)

92.00 mm

(3.622 in)

50.80 mm

(2.00 in)

50.80 mm

(2.00 in)

14.90 mm

(0.587 in)

72.60 mm

(2.858 in)

108 mm

(4.252 in)

27.40 mm

(1.079 in)

27.60 mm

(1.087 in)

50.80 mm

(2.00 in)

88.90 mm

(3.50 in)

119.90 mm

(4.720 in)

3.90 mm

(0.547 in)

6.20 mm

(0.638 in)

6.20 mm

(0.638 in)

6.20 mm

(0.638 in)

If you are planning to use proximity probe drivers with the MON-10467 (AC) or

MON-10467 (DC), install them before wiring your device. The following figure shows how to

connect proximity probe drivers.

Figure 5. Typical Proximity Probe Power and Signal Wiring (MON-10467 (AC) and

MON-10467 (DC) only)

MON-10467 (AC),

MON-10467 (DC)

AI<a>–

AI<a>+

AI<b>–

AI<b>+

Typical Proximity Probe Drivers

(Case isolated from Power and Signal)

COM

Signal OUT

COM

VDC

–24 VDC

COM

Signal OUT

COM

–24 VDC

–

Note Ensure that you are wiring in the correct orientation. The MON-10467 is

drivers are powered by a negative-polarity DC supply voltage.

Wiring

Wiring Guidelines

Adhere to the following guidelines when wiring the MON-10467.

Caution All wiring must be insulated for the highest voltage used.

Attention Tout le câblage doit être isolé pour la plus haute tension utilisée.

Caution Disconnect external power to the MON-10467 (AC) and use the external

circuit breaker box to completely remove mains power before opening the device for

service.

Attention Débranchez l'alimentation externe du MON-10467 (AC) et utilisez le

boîtier de disjoncteur externe pour couper complètement l'alimentation secteur avant

d'ouvrir l'appareil pour l'entretien.

Caution Remove power to the MON-10467 (DC) before opening it for service.

18 | ni.com | MON-10467 User Guide

Attention Mettez le MON-10467 (DC) hors tension avant de l'ouvrir pour

l'entretien.

Notice The length of the signal cable must be no longer than 30 m (100 ft).

Notice Operate this product only with shielded cables and accessories.

Notice Refer to the MON-10467 Specifications on ni.com/manuals to make sure

that any devices you connect to the MON-10467 are compatible.

Analog Input Circuitry

Figure 6. Analog Input Circuitry (One of Four)

AI0±

AI4±

AI8±

ADC

Multiplexer

Channels 0, 4, 8

Channels 1, 5, 9

Channels 2, 6, 10

Channels 3, 7, 11

AC/DC Coupling

Amplifier

and

Prefilter

–

IEPE On/Off

Protection

Ground

Current

Limited

Resistor

The MON-10467 analog input terminals are referenced to a common AI ground through a

50 Ω resistor. AI ground is not directly accessible. The MON-10467 provides overvoltage

protection for each channel. Refer to the MON-10467 Specifications on ni.com/manuals for

more information about overvoltage protection. Input signals on each channel are conditioned,

buffered, and then sampled by a 24-bit Delta-Sigma ADC. The MON-10467 has four

independent signal conditioning paths and ADCs, enabling simultaneous sampling of up to

four input channels. The following channels are sampled simultaneously:

• AI0, AI1, AI2, and AI3

• AI4, AI5, AI6, and AI7

• AI8, AI9, AI10, and AI11

Each ADC can scan through three independent input channels for a total of 12 input channels.

You can configure each channel to AC or DC coupling. The AC coupling cutoff frequency is

configurable to 10 Hz or 2.0 Hz. You can turn the IEPE excitation on or off for each channel.

The IEPE excitation circuitry includes open and short circuit detection.

Connecting Signals

You can connect ground-referenced or floating signal sources to the MON-10467. Refer to the

following figures for typical IEPE sensor and typical dual sensor wiring.

Figure 7. Typical IEPE Sensor Wiring

Signal Out / IEPE In

AI<0...11>+ (IEPE Source)

MON-10467

Typical IEPE Sensor

(Case Isolated from Power and Signal)

AI<0...11>–

Signal COM / IEPE Return

Figure 8. Typical Dual Sensor Wiring

Signal 1 Out / IEPE In

Signal COM / IEPE Return AI<a>–

AI<a>+ (IEPE Source)

MON-10467

Typical Dual Output (IEPE + Temperature) Sensor

(Case Isolated from Power and Signal)

AI<b>–

AI<b>+

Signal 2 OUT

Note You must install a jumper wire between the two AI- terminals as shown

above.

Note Connect the two dual-sensor outputs to simultaneously sampled channels.

Hardware needed:

• 0.08 mm

to 1.5 mm

(24 AWG to 14 AWG) solid or fine-stranded wire or, for better

mechanical performance, ferrules with a plastic collar over fine-stranded 0.25 mm

1 mm

(24 AWG to 18 AWG) wire

• M16 glands (supplied by NI)

• Plugs rated for Type 3 or greater ingress protection for unused ports

Tools needed:

• 2.5 mm flat-blade screwdriver (your own or NI part number 786911-01)

• 19 mm deep socket or wrench

• 22 mm socket or wrench

• (Optional) multi-prong actuation tool (WAGO part number 279-433)

• (Optional) 19 mm gland dome nut tightening tool (SEALCON part number S-1900-WR)

20 | ni.com | MON-10467 User Guide

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National Instruments MON-10467 User manual

National Instruments MON-10467 User manual

National Instruments MON-10467 User manual

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