3 Bentone BFG1
General
Table of contents
GENERAL
1. General Information
_______________________________________________________4
Safety instructions ______________________________________________________4
Actions to take if you smell gas ____________________________________5
Burner servicing schedule ___________________________________________6
Component replacement intervals ________________________________6
Delivery check ____________________________________________________________6
2. Technical data
_______________________________________________________________7
2.1 Burners are intended for use at: _________________________________7
2.2 Dimensions _____________________________________________________________7
1.0.1 Dimensions flanges________________________________________7
2.3 Capacity range BFG1 H3 __________________________________________8
2.3.1 Gas categories, approved gases _____________________9
2.3.2 Electric Specification EN 60335-2-102 ____________9
2.4 Model BFG1-2 H3 __________________________________________________ 10
2.4.1 Burner output/ Basic settings _______________________ 10
2.5 Description ____________________________________________________________11
2.5.1 Components _______________________________________________12
3. Installation
__________________________________________________________________13
3.1 Skeleton diagrams _________________________________________________13
3.2 Delivery check _______________________________________________________14
3.3 Preparations for installation _____________________________________14
3.4 Gas supply ____________________________________________________________14
3.5 Electric connection _________________________________________________14
3.6 Setting brake plate and air flow ________________________________ 14
3.7 Burner installation ___________________________________________________ 15
3.7.1 Hole pattern ________________________________________________ 15
3.7.2 Burner installation ________________________________________ 15
3.7.3 Gas connections _________________________________________15
3.7.4 Electric connection ______________________________________15
3.8 Control measures ___________________________________________________ 16
3.8.1 Gas quality _________________________________________________16
3.8.2 Bleeding _____________________________________________________ 16
3.8.3 Function test _______________________________________________ 16
3.8.4 Leakage testing ___________________________________________16
3.9 Recommended excess air when using default setting 17
3.10 Determining the gas quantity for the system ______________ 17
3.10.1 Example of how to calculate the gas quantity
(natural gas G20): _____________________________________________18
3.11 Calculating the quantity of gas supplied ____________________ 19
3.11.1 Nozzle assembly adjustment ________________________ 20
3.11.2 Air intake adjustment ___________________________________ 20
3.11.3 Procedure for setting the amount of air __________20
3.11.4 Inlet cone, air control ___________________________________ 21
3.11.5 Rotation of the air intake ______________________________ 21
3.11.6 Air duct ______________________________________________________ 21
4. Burner Service
____________________________________________________________22
4.1 Service __________________________________________________________________22
4.1.1 Combustion device service ___________________________22
4.1.2 Fan motor replacement ________________________________23
4.1.3 Air intake and inlet cone service ____________________24
4.1.4 Fan wheel check _________________________________________25
4.1.4.1 Inspection ______________________________________________25
4.1.5 Fan wheel service ________________________________________ 25
4.1.6 Electrical package _______________________________________26
4.1.6.1 Complete electrical package replacement _____________26
4.1.6.2 Single electrical package component replacement
____27
4.1.6.3 Replacing the damper motor
___________________________ 27
4.2 Multiblock MB-ZRDLE 405-412 _______________________________28
4.2.1 Pressure taps ______________________________________________30
4.2.2 Electrical connection ____________________________________ 30
5. General instructions
____________________________________________________31
5.1 Flame monitoring and ionisation current check __________31
5.1.1 Flame monitoring ionisation __________________________31
5.1.2 UV –detector (QRC) _____________________________________31
5.1.3 Flame monitoring UV-detector (QRC) _____________ 31
5.1.4 Setting of air pressure switch ________________________ 32
5.1.5 Setting gas pressure switch min ____________________33
5.1.6 Setting gas pressure switch max ___________________ 33
5.1.7 Handing over of the installation _____________________34
6. Electric equipment LME...
____________________________________________35
6.1 Wiring diagram ______________________________________________________ 35
6.1.1 List of components ______________________________________ 36
6.1.2 Function LME... ___________________________________________ 36
6.2 Control program at faults; fault mode indicator LME .... _
37
6.2.1 Colour codes ______________________________________________37
6.2.1.1 Diagnosing alarm causes_______________________________ 37
6.2.1.2 Limiting of starting repetitions
__________________________37
6.2.1.3 Alarm code table
_______________________________________38
6.2.1.4 Interface diagnostics
___________________________________38
7. Troubleshooting __________________________________________________________39
Gas Burner ______________________________________________________________ 39
8. DECLARATION OF CONFORMITY
_______________________________42
9. General instructions for gasburners
_____________________________ 43
9.2.1 Installation __________________________________________________43
9.2.2 Maintenance _______________________________________________43
9.2.3 If the burner has stopped _____________________________ 43
9.2.4 Shut-Off _____________________________________________________43
9.2.5 Warning______________________________________________________ 43