Issue Date: April 29, 2011
Manual No: 89210006
Operating Instructions
Smoke Collector
English
Français
Revision: AA
WE APPRECIATE YOUR BUSINESS!
Congratulations on your new Tweco
®
product. We are proud to have
you as our customer and will strive to provide you with the best
service and reliability in the industry. This product is backed by our
extensive warranty and world-wide service network. To locate your
nearest distributor or service agency call 800-426-1888, or visit us
on the web at www.tweco.com.
This Manual has been designed to instruct you on the correct
assembly and use of your Tweco
®
Smoke Collector. Your satisfaction
with this product and its safe operation is our ultimate concern.
Therefore, please take the time to read the entire manual, especially
the Safety Instructions and Warnings. They will help you to avoid
potential hazards that may exist when working with this product.
YOU ARE IN GOOD COMPANY!
The Brand of Choice for Contractors and Fabricators Worldwide.
Tweco
®
is a Global Brand of Arc Welding Products for Thermadyne
Industries Inc. We manufacture and supply to major welding industry
sectors worldwide, including: Manufacturing, Construction, Mining,
Automotive, Aerospace, Engineering, Rural and DIY/Hobbyist.
We distinguish ourselves from our competition through market-
leading, dependable products that have stood the test of time. We
pride ourselves on technical innovation, competitive prices, excellent
delivery, superior customer service and technical support, together
with excellence in sales and marketing expertise.
Above all, we are committed to develop technologically advanced
products to achieve a safer working environment within the welding
industry.
89210006, Revision: A
SMOKE COLLECTOR
3
WARNINGS
Read and understand this entire Manual and your employer’s safety practices
before installing, operating, or servicing this equipment. While the information
contained in this manual represents the Manufacturer’s judgment, the Manufacturer
assumes no liability for its use.
This manual has been structured to provide the user with all the information required for assembly,
operation and trouble shooting of the Smoke Collector system. Illustrations, charts and other supporting
data are provided to bridge the gap between theory and practice.
For additional information, contact your local Tweco
®
Distributor or Tweco
®
.
Tweco
®
Smoke Collector
Operating Instructions
Instruction Guide Number: 89210006
Published by:
Thermadyne
®
Industries, Inc. (940) 566-2000
2800 Airport Rd. www.tweco.com
Denton, TX. 76208 U.S. Customer Care: (800) 426-1888
International Customer Care: (905) 827-9777
Copyright © 2011 Thermadyne Industries, Inc. All rights reserved.
Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited.
The publisher does not assume and hereby disclaims any liability to any party for any loss or damage
caused by any error or omission in this Manual, whether such error results from negligence, accident,
or any other cause.
Publication Date: April 29, 2011
Table of Contents
SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS .....................................4
SECTION 2: INTRODUCTION ...............................................................................8
SECTION 3: WIRING DIAGRAM ..........................................................................8
SECTION 4: OPERATING INSTRUCTIONS ...........................................................8
SECTION 5: TECHNICAL DATA AND PARTS ......................................................10
SECTION 6: MAINTENANCE .............................................................................11
WARRANTY ......................................................................................................13
4
SMOKE COLLECTOR
89210006, Revision: A
SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS
Read and understand all safety and operating instructions provided before using this apparatus.
RETAIN THESE INSTRUCTIONS NEARBY FOR FUTURE REFERENCE.
OVERVIEW OF POTENTIAL HAZARDS
READ THIS SAFETY INFORMATION
CONVENTIONS USED IN THESE INSTRUCTIONS
These are the safety alert symbols. They alert you to potential hazards that can kill
or hurt you and others.
All safety messages will follow the safety alert symbol and the word “DANGER”,
“WARNING”, or “CAUTION”
DANGER indicates an imminently hazardous situation which,
if NOT avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which,
if NOT avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which,
if NOT avoided, may result in injury or property damage.
The word NOTE is used to convey installation, operation, or maintenance information
which is important but not hazard-related.
This booklet is a guide to the safe and efficient operation of a Portable Smoke Collector
apparatus. If the apparatus is not used in the INTENDED application, the operator must still
follow those safety and operating procedures that do apply to that particular applica tion. Read
this booklet thoroughly and carefully before operating this equipment.
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
WARNING
SERIOUS INJURY OR DEATH may result if this equipment is not properly installed,
used, and maintained. Misuse of this equipment and other unsafe practices can
be hazardous. The operator, supervisor, and helper must read and understand
the following safety warnings and instructions before installing or using any
equipment, and be aware of the dangers associated with the welding or cutting
processes. Training and proper supervision are important for a safe work place.
Keep these instructions for future use. Additional recommended safety and
operating information is referenced in each section.
89210006, Revision: A
SMOKE COLLECTOR
5
SAFETY AND OPERATING REFERENCES
1. Code of Federal Regulations (OSHA) Section 29, Part 1910.95, 132, 133, 134, 139,
251, 252, 253, 254, and 1000. U.S. Government Printing Office, Washington, DC 20402
http://www.osha.gov/pls/oshaweb/owasrch.search_form?p_doc_
type=STANDARDS&p_toc_level=1&p_keyvalue=1910
2. ANSI Z88.2. “Standard Practice for Respiratory Protection”. American
National Standards Institute, 1430 Broadway, New York, NY 10018
http://www.nssn.org/
3. AWS F4.1. “Recommended Safe Practices for Welding and Cutting Containers”
http://www.aws.org/w/a/technical/index.html
4. NFPA-7. “National Electrical Code” National Fire
Protection Association, Battery Park, Quincy, MA 02269
http://www.nfpa.org/aboutthecodes/list_of_codes_and_standards.asp
5. CSA W117.2. “Safety in Welding, Cutting and Allied Processes”. Canadian
Standards Association, 178 Rexdale Blvd., Rexdale, Ontario, Canada M9W 1R3
http://ccinfoweb.ccohs.ca/
6. Refer to your local codes.
6
SMOKE COLLECTOR
89210006, Revision: A
Lisez et comprenez toutes les sûreté et consignes d’utilisation fournies avant d’utiliser cet
appareil. MAINTENEZ CES INSTRUCTIONS TOUT PRÈS POUR LA FUTURE RÉFÉRENCE.
SOMMAIRE DES DANGERS POTENTIELS
LISEZ CETTE INFORMATION DE SÛRETÉ
CONVENTIONS UTILISÉES DANS CES INSTRUCTIONS
Dans cette section et les suivantes, les mots DANGER, AVERTISSEMENT et MISE
EN GARDE sont utilisés pour faire ressortir d’importantes informations relatives à la sécurité
DANGER signale une situation dangereuse imminente qui, si elle n’est pas évitée,
risque d’entraîner des blessures graves, voire mortelles.
AVERTISSEMENT signale une situation potentiellement dangereuse qui, si elle
n’est pas évitée, risque d’entraîner la mort ou des blessures graves.
MISE EN GARDE signale une situation potentiellement dangereuse qui, si elle
n’est pas évitée, risque d’entraîner des blessures ou des dommages matériels.
Le terme REMARQUE est utilisé pour signaler les étapes importantes à suivre,
d’importants éléments à prendre en considération ou l’emplacement de pièces.
Ce livret est un guide de l’opération sûre et efficace d’un Fumée Portative Collector appareil.
Si l’appareil n’est pas utilisé dans l’application prévue, l’opérateur doit encore suivre ces la
sûreté et les modes opératoires qui s’appliquent à cette application particulière. Lisez ce livret
complètement et soigneusement avant d’actionner cet équipement.
INSTRUCTIONS DE SÛRETÉ IMPORTANTES
LISEZ ET SUIVEZ TOUTES LES INSTRUCTIONS
SAUF CES INSTRUCTIONS
AVERTISSEMENT
DES BLESSURES GRAVES OU MORTELLES peuvent résulter d’une installation,
d’un usage ou d’un entretien inadéquat de l’équipement de soudage et de
découpage. Une mauvaise utilisation de cet équipement et d’autres pratiques
risquées peuvent être dangereuses. L’opérateur, le superviseur et l’aide doivent
lire et comprendre les avertissements et les instructions de sécurité suivantes
avant d’installer ou d’utiliser tout équipement de soudage ou de découpage et être
conscients des dangers inhérents aux processus de soudage et de découpage.
Une formation et une supervision adaptées sont importantes pour assurer un lieu
de travail sûr. Gardez ces instructions pour une utilisation future. Chaque section
comporte des informations supplémentaires de sécurité et de fonctionnement.
89210006, Revision: A
SMOKE COLLECTOR
7
RÉFÉ RENCE S EN MATATIÈRE DE SÉCU RITÉ ET D’UT ILISATATION
1. Code of Federal Regulations (OSHA) section 29, partie 1910.95, 132, 133, 134, 139,
251, 252, 253, 254, and 1000. U.S. Government Printing Office, Washington, DC 20402
http://www.osha.gov/pls/oshaweb/owasrch.search_form?p_doc_
type=STANDARDS&p_toc_level=1&p_keyvalue=1910
2. ANSI Z88.2. “Standard Practice for Respiratory Protection”. American
National Standards Institute, 1430 Broadway, New York, NY 10018
http://www.nssn.org/
3. AWS F4.1. “Recommended Safe Practices for Welding and Cutting Containers”
http://www.aws.org/w/a/technical/index.html
4. NFPA-7. “National Electrical Code” (code national de l’électricité).
National Fire Protection Association, Battery Park, Quincy, MA 02269
http://www.nfpa.org/aboutthecodes/list_of_codes_and_standards.asp
5. CSA W117.2. “Safety in Welding, Cutting and Allied Processes”. Règles de
sécurité en soudage, coupage et procédés connexes. Association canadienne
de normalisation, 178 Rexdale Blvd., Rexdale, Ontario, Canada M9W 1R3
http://ccinfoweb.ccohs.ca/
6. Référez-vous à vos codes locaux.
8
SMOKE COLLECTOR
89210006, Revision: A
SECTION 2: INTRODUCTION
The TSC-96 Tweco
®
Smoke Collector is a small, lightweight, portable collection unit designed to be
carried to the working area. Connected to a welding torch or to an extraction nozzle, the unit extracts
the fume directly at source.
The TSC-96 has an automatic Start/Stop function which starts the unit as soon as the welding begins. It
also includes an indicator for filter exchange.
• Portable, easy to carry
• Low service costs
Voltage, Hz
Power,W
(Hp)
Airflow
w/2.5 m
(8 ft. hose),
m³/h (cfm)
Filtration
efficiency
Max.
vacuum,
kPa
(in. w.g.)
Noise level,
dB(A)
Length, mm
(in.)
Width, mm
(in.)
Height, mm
(in.)
Weight, kg
(lb.)
TSC-96
Smoke
Collector
120V
50/60 Hz
1000
(1.3 Hp)
150
(88 cfm)
99.7 % 22 (88) 73 dB(A)
830 mm
(33 in)
230 mm
(9 in)
410 mm
(16 in)
16 kg
(35 lb)
SECTION 3: WIRING DIAGRAM
Tweco
®
Smoke Collector Wiring Diagram is shown below.
Automatic
Wiring diagram
FIGURE 1 – WIRING DIAGRAM
SECTION 4: OPERATING INSTRUCTIONS
This product is designed to meet the requirements of the relevant EC directives. To maintain this
status all installation, repair and maintenance work must be carried out by qualified personnel
using only original spare parts. Contact your nearest authorised dealer for advice on technical
service or if you require spare parts.
89210006, Revision: A
SMOKE COLLECTOR
9
COMPONENTS
Manual or automatic mode
1. Handle/combined lock for the coarse separator
2. Coarse separator
3. Switch
4. Time delay (only in automatic mode)
5. Exhaust
Automatic mode ONLY
6. AUTO ON indicates that the current supply to the electronics is operative.
7. FILTER FULL indicates that the filter is full with welding fume particulate and requires
changing as soon as possible to ensure maximum suction effectiveness. Is only
indicated when the Smoke Collector is in operation.
8. Holder for welding or welding return cable.
5
1
2
8
3 4 6 7
FIGURE 2 – COMPONENTS
OPERATING INSTRUCTIONS
Manual mode:
1. Switch (3) to ON position. The unit will now work continuously.
Automatic mode:
1. Switch (3) to AUTO position.
2. Place the welding cable, or welding return cable in the cable holder (8).
The unit will now function when the welding arc is struck and cease operation when the
arc is broken.
A variable time delay (4) enables the operator to regulate the period of time the Smoke
Collector continues to work after the arc is broken.
10
SMOKE COLLECTOR
89210006, Revision: A
SECTION 5: TECHNICAL DATA AND PARTS
TECHNICAL DATA
p = 2170 mm wp
(max. vacuum)
U = 120 VAC
U = 220-240 VAC
P = 1000 W
m = 15,8 kg
Filter surface
Separation
E = 99,7%
A = 5,3 m
2
L
p
= 75 dB(A)
ISO 11201
1.77 in. dia.
(45 mm)
8.2 ft.
(2,5 m)
31.89 in.
(810 mm)
16.14 in.
(410 mm)
8.86 in.
(225 mm)
q = 150 m
3
/h
(with 2,5 m hose)
FIGURE 3 – TECHNICAL DATA
PARTS
11
1
10
7
2
8
13
FIGURE 4 – PARTS
89210006, Revision: A
SMOKE COLLECTOR
11
SPARE PARTS
No. Description Part No. Stock No.
1 Filter - Particle TSC-F 4500-2060
2 Motor 120 V TSC-M 4500-2059
7 PCB, Sensor Tong & Potentiometer TSC580480 4500-2088
8 Brushes Carbon - 2 pcs TSC-103 4500-2078
10 Smoke Collector Hose - 8 ft. (2,44 m) TSC-H 4500-2061
11 Hose Connector - 1.75” to 1.5” (4,45 cm to 3,81 cm) TSC-15 4500-2063
13a Motor Cover TSC184100 4500-2083
13b Course Separator Complete TSC284230 4500-2098
TABLE 1 – PARTS
SECTION 6: MAINTENANCE
WARNING
RISK OF PERSONAL INJURIES!
• Remove plug from electricity supply before carrying out any work on the
motor unit.
• The carbon brushes should only be replaced by a qualified electrician. Instructions
for fitting are included with every brush set.
CHANGE CARBON BRUSHES
When removing motor assembly, please note position of filter indicator
hoses (X). Care should be taken when removing or re-fitting the hoses that
the differential pressure guard is not damaged.
FIGURE 5 – CHANGE CARBON BRUSHES
X
12
SMOKE COLLECTOR
89210006, Revision: A
CHANGE FILTER AND EMPTY THE COARSE SEPARATOR
A new filter needs to be fitted when the suction becomes inadequate, or the indicator lamp is
showing FILTER FULL. The coarse separator usually needs to be emptied only when the filter
is changed, but heavy use of some types of electrodes may call for more frequent emptying.
A
B
C
D
FIGURE 6 – CHANGE FILTER
1. Switch OFF the unit. Remove suction hose.
2. Loosen the filter indicator hose (B).
3. Turn down the handle (A) and remove the coarse separator (C). The handle works as
a lock for the coarse separator.
4. Pull out and dispose the old filter.
5. Insert a new filter.
6. Unscrew the locking screw (D) and remove outer part.
7. Empty the coarse separator.
8. Check the rubber seal around the separator for any signs of damage.
9. Reassemble the coarse separator. Lock with the handle.
NOTE
The coarse separator is locked partly when the handle is in up-right position, fully
locked when it is turned down.
89210006, Revision: A
SMOKE COLLECTOR
13
Record the following information for Warranty purposes:
Where Purchased:
Purchase Date:
Equipment Serial #:
WARRANTY
.A.S.U n i detn i rP
moc . enydamr eh t .www7002 , . cn I , se i r t sudn I enyda mr ehT©
WORLD HEADQUARTERS: 16052 Swingley Ridge Road, Suite 300 • St. Louis, Missouri 63017 U.S.A.
A Global Cutting & Welding Market Leader
™
Denton, TX USA
U.S. Customer Care
Ph: (1) 800-426-1888
Fax: (1) 800-535-0557
West Lebanon, NH USA
Customer Care, Plasma
Ph: (1) 800-752-7621
Fax: (1) 800-221-4401
Miami, FL USA
Sales Office, Latin America
Ph: (1) 954-727-8371
Fax: (1) 954-727-8376
Oakville, Ontario, Canada
International Customer Care
Ph: (1) 905-827-9777
Fax: (1) 905-827-9797
Rio de Janeiro, Brazil
Customer Care
Ph: (55) 21-2485-8998
Fax: (55) 21-2485-8866
Chorley, United Kingdom
Customer Care
Ph: (44) 1257-261755
Fax: (44) 1257-224800
Milan, Italy
Sales Office
Ph: (39) 02-98-80320
Fax: (39) 02-98-281773
Cikarang, Indonesia
Customer Care
Ph: 62 21+ 8983-0011 / 0012
Fax: 62 21+ 893-6067
Osaka, Japan
Sales Office
Ph: 816-4809-8411
Fax: 816-4809-8412
Melbourne, Australia
Customer Care:
Ph: 1300-654-674
Fax: 613+ 9474-7391
International:
Ph: 613+ 9474-7508
Fax: 613+ 9474-7488
Rawang, Malaysia
Customer Care
Ph: 603+ 6092-2988
Fax: 603+ 6092-1085
Shanghai, China
Sales Office
Ph: 86 21+ 6280-1273
Fax: 86 21+ 3226-0955
Singapore
Sales Office
Ph: 65+ 6832-8066
Fax: 65+ 6763-5812
CI F ICAP/AI SAE P ORU ES A C I R EMA E H T
U.S. Customer Care: 800-426-1888 / FAX 800-535-0557
•
International Customer Care: 905-827-9777 / FAX 905-827-9797
www.tweco.com
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