English
OUTDOOR UNIT
PART No. 9378945593-02
[Original instructions]
Deutsch
AUßENGERÄT
TM
FrançaisEspañol
UNITÉ EXTÉRIEURE
UNIDAD EXTERIOR
Italiano
UNITÀ ESTERNA
ΕλληνικάPortuguês
ΕΞΩΤΕΡΙΚΉ ΜΟΝΆΔΑ
UNIDADE EXTERIOR
РусскийTürkçe
ВНЕШНИЙ МОДУЛЬ
DIŞ ÜNİTE
AJY072LALBH
AJY090LALBH
AJY108LALBH
AJY126LALBH
AJY144LALBH
AJY162LALBH
AJH072LALBH
AJH090LALBH
AJH108LALBH
AJH126LALBH
AJH144LALBH
AJH162LALBH
INSTALLATION MANUAL
For authorized service personnel only.
INSTALLATIONSANLEITUNG
Nur für autorisiertes Fachpersonal.
MANUEL D’INSTALLATION
MANUAL DE INSTALACIÓN
Pour le personnel agréé uniquement.
Únicamente para personal de servicio autorizado.
MANUALE DI INSTALLAZIONE
A uso esclusivo del personale tecnico autorizzato.
ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ
Μόνο για εξουσιοδοτημένο τεχνικό προσωπικό.
MANUAL DE INSTALAÇÃO
Apenas para técnicos autorizados.
РУКОВОДСТВО ПО УСТАНОВКЕ
Только для авторизованного обслуживающего персонала.
Yalnızca yetkili servis personeli için.
MONTAJ KILAVUZU
En-1
1. SAFETY PRECAUTIONS
• Be sure to read this Installation manual thoroughly before installation
.
• The warnings and precautions indicated in this Installation manual contain impor-
tant information pertaining to your safety. Be sure to observe them.
• After installing the unit, perform a test run to make sure the unit operates normally.
Then, explain to the customer how to operate and maintain the unit.
• Please pass this Installation manual together with the Operating manual to the cus-
tomer.
Please ask the customer to keep the Operating manual and Installation manual at
hand for future reference during the moving or repair of the main unit.
WARNING
This mark indicates procedures which, if improperly
performed, might lead to the death or serious injury of the
user.
For installation purposes, be sure to use the parts supplied by the manufacturer or
other prescribed parts.
Using non-specifi ed parts will cause serious accidents such as falling unit, refriger-
ant leakage, water leakage, electric shock, and fi re.
Contents
1. SAFETY PRECAUTIONS ........................................................................................ 1
2. ABOUT THIS PRODUCT ......................................................................................... 2
2. 1. Precautions for using the R410A refrigerant ................................................. 2
2. 2. Special tools for R410A ................................................................................. 2
2. 3. Accessories ..................................................................................................2
2. 4. Combinations ................................................................................................ 2
2. 5. Optional parts................................................................................................ 3
3. INSTALLATION WORK ............................................................................................3
3. 1. Selecting an installation location ................................................................... 3
3. 2. Drain processing ........................................................................................... 3
3. 3. Installation dimensions ..................................................................................3
3. 4. Transportation the outdoor unit ..................................................................... 5
3. 5. Installing the unit ........................................................................................... 6
4. SYSTEM CONFIGURATION ................................................................................... 6
4. 1. System confi guration .................................................................................... 6
4. 2. Pipe selection................................................................................................7
4. 3. Downsizing of pipe diameter ......................................................................... 8
4. 4. Protection of pipes ........................................................................................ 9
5. PIPE INSTALLATION ............................................................................................... 9
5. 1. Brazing .......................................................................................................... 9
5. 2. Indoor unit pipe connections ......................................................................... 9
5. 3. Piping method ............................................................................................... 9
5. 4. Multiple connections ................................................................................... 10
6. ELECTRICAL WIRING ...........................................................................................12
6. 1. The precautions of electrical wiring ............................................................. 12
6. 2. Wiring method ............................................................................................. 12
6. 3. Knockout hole ............................................................................................. 13
6. 4. Selecting power supply cable and breaker ................................................. 13
6. 5. Transmission line ........................................................................................ 13
6. 6. Wiring procedure......................................................................................... 14
6. 7. External input and external output .............................................................. 15
7. FIELD SETTING .................................................................................................... 16
7. 1. Field setting switches .................................................................................. 16
7. 2. DIP switch setting ....................................................................................... 16
7. 3. Rotary switch setting ................................................................................... 17
7. 4. Push button setting ..................................................................................... 18
7. 5. Signal amplifi er address setting .................................................................. 20
7. 6. Indoor unit address setting .......................................................................... 20
7. 7. Resistance measurement of transmission cable
(Measure with breaker OFF) ....................................................................... 21
8. PIPE INSTALLATION II .......................................................................................... 21
8. 1. Sealing test ................................................................................................. 21
8. 2. Vacuum process ......................................................................................... 21
8. 3. Additional charging .....................................................................................22
8. 4. Installing insulation ...................................................................................... 23
9. TEST RUN ............................................................................................................. 23
9. 1. Pre-test run check items ............................................................................. 23
9. 2. Test operation method ................................................................................ 23
9. 3. Checklist ..................................................................................................... 24
10. LED STATUS ......................................................................................................... 24
10. 1. Normal operation codes .............................................................................. 24
10. 2. Error codes ................................................................................................. 24
11. INFORMATION ...................................................................................................... 25
INSTALLATION MANUAL
PART No. 9378945593-02
VRF system outdoor unit
To install a unit that uses the R410A refrigerant, use dedicated tools and piping
materials that have been manufactured specifi cally for R410A use.
Because the pressure of the R410A refrigerant is approximately 1.6 times higher
than the R22, failure to use dedicated piping material or improper installation can
cause rupture or injury.
It will also cause serious accidents such as refrigerant leakage, water leakage,
electric shock, and fi re.
Do not use this equipment with air or any other unspecifi ed refrigerant in the refrig-
erant lines.
Excess pressure can cause a rupture.
Be sure to install the unit as prescribed, so that it can withstand earthquakes and
typhoons or other strong winds.
Improper installation can cause the unit to topple or fall, or other accidents
.
Ensure that the outdoor unit is securely installed at a place that can withstand the
weight of the unit.
Improper installation will cause injuries caused by falling unit.
If there is a refrigerant leakage, make sure that it does not exceed the concentration
limit.
If a refrigerant leakage exceeds the concentration limit, it can lead to accidents
such as oxygen starvation.
If a refrigerant leakage occurs during operation, immediately vacate the premises
and thoroughly ventilate the area.
If the refrigerant is exposed to fi re, it will create a hazardous gas.
Electrical work must be performed in accordance with this Installation manual by a
person certifi ed under the national or regional regulations. Be sure to use a dedi-
cated circuit for the unit.
An insuffi cient power supply circuit or improperly performed electrical work can
cause serious accidents such as electric shock or fi re.
For wiring, use the prescribed type of cables, connect them securely, making sure
that there are no external forces of the cables applied to the terminal connections.
Improperly connected or secured cables can cause serious accidents such as
overheating the terminals, electric shock, or fi re.
Do not turn ON the power until all work has been completed.
Turning ON the power before the work is completed can cause serious accidents
such as electric shock or fi re.
After the installation, make sure there is no refrigerant leakage.
If the refrigerant leaks into the room and becomes exposed to a source of fi re such
as a fan heater, stove, or burner, it will create a hazardous gas.
Use a wall hole pipe. Otherwise, it may cause a short circuit.
Do not place the outdoor unit near the handrail of the balcony.
Children may climb onto the outdoor unit, lean over the handrail and fall over.
Use only a specifi ed power cable. Poor connection, poor insulation, and exceeding the
allowable current will lead to electric shock and fi re
.
Attach the connecting cables securely to the terminal. Or secure it fi rmly with a "wir-
ing suppressor".
Loose connection will lead to malfunction, electric shock, and fi re.
Install a breaker to cut off all AC main current at the same time.
If you do not install a breaker, it may cause electric shock and fi re.
During installation, make sure that the refrigerant pipe is attached fi rmly before you
run the compressor.
Do not operate the compressor under the condition of refrigerant piping not at-
tached properly with 2-way or 3-way valve open. This may cause abnormal pres-
sure in the refrigeration cycle that leads to rupture and even injury.
During the pump-down operation, make sure that the compressor is turned off
before you remove the refrigerant piping. Do not remove the connection pipe while
the compressor is in operation with 2-way or 3-way valve open. This may cause
abnormal pressure in the refrigeration cycle that leads to breakage and even injury.
If there is a possibility of touching the fan during maintenance, make sure to turn
OFF the power before implementing the maintenance. Even if operations are
suspended, the fan of outdoor unit sometimes rotates, so if the fan rotates suddenly
while in contact with you may cause serious injury.
CAUTION
This mark indicates procedures which, if improperly
performed, might possibly result in personal harm to the
user, or damage to property.
This unit must be installed by qualifi ed personnel with a capacity certifi cate for
handling refrigerant fl uids. Refer to regulation and laws in use on installation place.
The installation must be carried out in compliance with regulations in force in the
place of installation and the installation instructions of the manufacturer.
This unit is part of a set constituting an air conditioner. It must not be installed alone
or with non-authorized by the manufacturer.
This unit contains no user-serviceable parts. Always consult authorized service
personnel to repairs.
When moving, consult authorized service personnel for disconnection and installa-
tion of the unit.
• Obtain the distribution network operator's agreement about the power capacity
of the power supply system, specifi cation of the cable and the harmonic current,
and etc. when you connect the outdoor unit with the power supply.
• This unit must be connected to a power supply with impedance of 0.33 ohm and
below. If the power supply does not satisfy this requirement, please consult the
power supplier.
• This product is intended for professional use.
Be sure to use a dedicated power circuit.
Never use a power supply shared by another appliance.
En-2
Do not install the unit in the following areas:
• Area with high salt content, such as at the seaside.
It will deteriorate metal parts, causing the parts to fall or the unit to leak water.
• Area fi lled with mineral oil or containing a large amount of splashed oil or
steam, such as a kitchen.
It will deteriorate plastic parts, causing the parts to fall or the unit to leak
water.
• Area that generates substances that adversely affect the equipment, such as
sulfuric gas, chlorine gas, acid, or alkali.
It will cause the copper pipes and brazed joints to corrode, which can cause
refrigerant leakage.
• Area containing equipment that generates electromagnetic interference.
It will cause the control system to malfunction, preventing the unit from oper-
ating normally.
• Area that can cause combustible gas to leak, contains suspended carbon
fi bers or fl ammable dust, or volatile infl ammables such as paint thinner or
gasoline.
If gas leaks and settles around the unit, it can cause a fi re.
• Avoid installing the unit at places where it will come into contact with animals’
urine or ammonia.
The units are not explosion proof and therefore should not be installed in explosive
atmosphere.
Do not use the unit for special purposes, such as storing food, raising animals,
growing plants, or preserving precision devices or art objects. It can degrade the
quality of the preserved or stored objects.
Ground the unit. Do not connect the ground wire to a gas pipe, water pipe, lightning
rod, or a telephone ground wire. Improper grounding may cause electric shock.
Perform draining for the unit according to the Installation manual. Check that the
water is properly drained.
If the drain processing is improperly installed, water may drip down from the unit,
wetting the furniture.
Do not touch the fi ns with bare hands.
Be sure not to start or stop the operation of air conditioning with power breaker.
Otherwise, it may cause malfunction or water leakage.
When setting it up near the equipment that generates electromagnetic waves and
the equipment that generates the higher harmonics wave, be sure to take measures
against noise. Otherwise, it may cause malfunction or failure.
When energizing to the crankcase heater, please turn on the power 12 hours or
earlier before operation begins. When the energizing time is short, it may cause
failure. Besides, please do not turn off power during the busy season.
Children should be monitored to ensure they do not play with the device.
This product is not intended to be used by people (including children) with physical,
sensory or mental disability, or persons lacking experience or knowledge unless
they have been given by the through a person responsible for their safety, supervi-
sion or instruction concerning the use of the device.
2. ABOUT THIS PRODUCT
2. 1. Precautions for using the R410A refrigerant
Pay careful attention to the following points :
Since the working pressure is 1.6 times higher than that of R22 models, some of the
piping and installation and service tools are special. (See the table in the SPECIAL
TOOLS FOR R410A section.)
Especially, when replacing a conventional refrigerant (other than R410A) model with
a new refrigerant R410A model, always replace the conventional piping and fl are
nuts with the R410A piping and fl are nuts.
Models that use refrigerant R410A have a different charging port thread diameter
to prevent erroneous charging with R22, R407C and for safety. Therefore, check
beforehand. [The charging port thread diameter for R410A is 1/2 UNF 20 threads
per inch.]
Be more careful than the installation of the refrigerant (other than R410A) models,
not to enter foreign matters (oil, water, etc.) and other refrigerant into the piping.
Also, when storing the piping, securely seal the openings by pinching, taping, etc.
When charging the refrigerant, take into account the slight change in the composi-
tion of the gas and liquid phases, and always charge from the liquid phase side
whose composition is stable.
2. 2. Special tools for R410A
Tool name Contents of change for R22 tool
Gauge manifold
Pressure is huge and cannot be measured with a conven-
tional (R22) gauge. To prevent erroneous mixing of other
refrigerants, the diameter of each port has been changed.
It is recommended to use a gauge manifold with a high
pressure display range -0.1 to 5.3 MPa and a low pressure
display range -0.1 to 3.8 MPa.
Charging hose
To increase pressure resistance, the hose material and
base size were changed.
Tool name Contents of change for R22 tool
Vacuum pump
A conventional (R22) vacuum pump can be used by install-
ing a vacuum pump adapter.
• A conventional vacuum pump can be used by installing a
vacuum pump adapter.
• Be sure that the pump oil does not back fl ow into the sys-
tem. Use one capable for vacuum suction of -100.7kPa
(5 Ton, -755mmHg).
Gas leakage detec-
tor
Special gas leakage detector for HFC refrigerant R410A.
2. 3. Accessories
Use connecting parts as required.
Do not throw away the connecting parts until the installation has been complete.
Name and shape Q’ty Application
Specifi cations
manual
1
—
Installation
manual
1
(This book)
Joint pipe A
1
For connecting gas pipe
(Straight type)
Joint pipe B
1
For connecting gas pipe
(L type)
Cable tie
4
For binding power cable and transmis-
sion cable
Grommet edging
2
For power supply cable and connec-
tion cable installation.
Attach to the knockout hole.
2. 4. Combinations
A maximum of 3 outdoor units can be connected to 1 refrigerant system.
The combination of outdoor units per refrigerant system and the number of indoor units
that can be connected are as follows:
Outdoor Unit
Model Nominal System Capacity (HP)
AJ
072LALBH 8
AJ
090LALBH 10
AJ
108LALBH 12
AJ
126LALBH 14
AJ
144LALBH 16
AJ
162LALBH 18
Installation space combination
Combination (HP)
81012141618202224262830
Outdoor Unit 1 (HP)
8 1012141618101414161816
Outdoor Unit 2 (HP)
――――――10 8 10 10 10 14
Outdoor Unit 3 (HP)
――――――――――――
Maximum Connectable
Indoor Unit
17 21 26 30 34 39 43 47 52 56 60 64
Combination (HP)
32 34 36 38 40 42 44 46 48 50 52 54
Outdoor Unit 1 (HP)
16 18 18 18 16 16 18 18 16 18 18 18
Outdoor Unit 2 (HP)
16 16 18 10 14 16 16 18 16 16 18 18
Outdoor Unit 3 (HP)
―――10 10 10 10 10 16 16 16 18
Maximum Connectable
Indoor Unit
64 64 64 64 64 64 64 64 64 64 64 64
When connecting outdoor units, install the outdoor unit with the largest nominal system
capacity nearest to the refrigerant pipe and indoor unit, followed by those with lesser
nominal system capacities. (Outdoor unit 1 ≥ Outdoor unit 2 ≥ Outdoor unit 3)
En-3
Energy-saving combination
Combination (HP)
81012141618202224262830
Outdoor Unit 1 (HP)
―――― 81012― 8101214
Outdoor Unit 2 (HP)
―――― 888― 8888
Outdoor Unit 3 (HP)
―――――――― 8888
Maximum Connectable
Indoor Unit
****343943*52566064
Combination (HP)
32 34 36 38 40 42 44 46 48 50 52 54
Outdoor Unit 1 (HP)
12 14 12 14 14 14 16 16 ――――
Outdoor Unit 2 (HP)
12 12 12 12 14 14 14 16 ――――
Outdoor Unit 3 (HP)
8 8 12 12 12 14 14 14 ――――
Maximum Connectable
Indoor Unit
64 64 64 64 64 64 64 64 * * * *
* Means that the energy-saving combination is unavailable.
When connecting outdoor units, install the outdoor unit with the largest nominal system
capacity nearest to the refrigerant pipe and indoor unit, followed by those with lesser
nominal system capacities. (Outdoor unit 1 ≥ Outdoor unit 2 ≥ Outdoor unit 3)
2. 5. Optional parts
CAUTION
The following parts are optional parts specifi c to R410A refrigerant.
Do not use parts other than those listed below.
2. 5. 1. Outdoor unit branch kit
Model
Total cooling capacity of indoor unit
(kW)
UTP-CX567A ALL
2. 5. 2. Separation tube
Model
Total cooling capacity of indoor unit
(kW)
UTP-AX054A 19.6 or less
UTP-AX090A 28.0 or less
UTP-AX180A 28.1 to 56.0
UTP-AX567A 56.1 or more
2. 5. 3. Header
3-6 branches 3-8 branches
Total cooling capacity of indoor
unit (kW)
UTR-H0906L UTR-H0908L 28.0 or less
UTR-H1806L UTR-H1808L 28.1 to 56.0
2. 5. 4. External connect kit
Model Usage
UTY-XWZXZ6
For External input
(CN131, CN132, CN133, CN134)
For External output
(Error status / CN136)
(Operation status / CN137)
UTY-XWZXZF For External input (CN135)
UTY-XWZXZ9
For External output
(Base heater / CN115)
3. INSTALLATION WORK
Please obtain the approval of the customer when selecting the location of installation
and installing the main unit.
3. 1. Selecting an installation location
WARNING
Install the unit in a location that can withstand its weight, and where it will not topple
or fall.
Calculate the proper refrigerant concentration if you will be installing it in an en-
closed location.
Total amount of replenished refrigerant in refrigerant facility (kg)
≤
Refrigerant concentration (kg/m
3
)
Capacity of smallest room where unit is installed (m
3
)
(0.44kg/m
3
)
If the results of the calculation exceed the concentration limit, increase the room
surface area or install a ventilation duct.
CAUTION
Select an installation location by observing the following precautions:
Install the unit level. (Within 3 degrees)
Install this unit in a location with good ventilation.
CAUTION
If the unit must be installed in an area within easy reach of the general public, install
as necessary a protective fence or the like to prevent their access.
Install the unit in an area that would not inconvenience your neighbors, as they could
be affected by the airfl ow coming out from the outlet, noise, or vibration.
If it must be installed in proximity to your neighbors, be sure to obtain their approval.
If the unit is installed in a cold region that is affected by snow accumulation, snow fall,
or freezing, take appropriate measures to protect it from those elements.
To ensure a stable operation, install inlet and outlet ducts.
Install the unit in an area that would not cause problems even if the drain water is
discharged from the unit. Otherwise, provide drainage that would not affect people or
objects.
Install the unit in an area that has no heat sources, vapors, or the risk of the leakage
of fl ammable gas in the vicinity.
Install the unit in an area that is away from the exhaust or vent ports that discharge
vapor, soot, dust, or debris.
Install the indoor unit, outdoor unit, power supply cable, transmission cable and
remote control cable at least 1 meter away from a television or radio.
The purpose of this is to prevent TV reception interference or radio noise. (Even if
they are installed more than 1 meter apart, you could still receive noise under some
signal conditions.)
Keep the length of the piping of the indoor and outdoor units within the allowable
range.
For maintenance purposes, do not bury the piping.
3. 2. Drain processing
• The drain water is discharged from the bottom of the equipment. Construct a drain
ditch around the base and discharge the drain water properly.
• When installing on a roof, perform fl oor waterproofi ng properly.
Drain processing:
• The drain water from the base of the outdoor unit may generate during operations.
Perform drain processing, as necessary.
• When you want to prevent the drain water from leaking at the perimeter, construct
a ditch for the drain water as shown in the fi gure.
• Provide a central drain pan, as necessary.
Outdoor unit
10mm or more
50mm or
more
3. 3. Installation dimensions
CAUTION
When installing the outdoor unit, pay attention to the following items.
Provide suffi cient installation space, such as transportation route, maintenance
space, ventilation space, refrigerant piping space, and passageways.
Pay attention to the specifi cations of the installation space as shown in the fi gure. If
the unit is not installed according to specifi cations, it may cause short circuit or poor
performance. The unit may be prone to lapse into non-operation due to high pres-
sure protection.
Do not place obstructions in the air fl ow outlet direction. If there is an obstruction in
the outlet direction, install an outlet duct.
When there is a wall in front of the unit, provide a space of 500mm or more as
maintenance space.
When there is a wall at the left side of the unit, provide a space of 30mm or more as
maintenance space.
An outdoor temperature of 35 degrees in air-conditioned operation is assumed for
the installation space in this item. If the outdoor temperature exceeds 35 degrees
and the outdoor unit is operating at a load exceeding its rated ability, provide a
larger inlet space.
If you are installing more outdoor units than indicated here, please ensure suffi cient
space or consult your distributing agent as it may affect the performance due to
short circuit and other problems.
3. 3. 1. When installed nearby a limited height wall
(1) Single and multiple installations
• There are no restrictions on the height of the side wall.
• Provide installation spaces L1 and L2 in accordance with the table below according
to the wall height (front side, rear side) conditions.
• Provide installation spaces other than L1 and L2 in accordance with the conditions
shown in the fi gure below.
• Ventilation resistance can be ignorable when the distance from a wall or product,
etc. is larger than 2m.
En-4
Wall height condition Necessary installation space
When H1 is 1500 (mm) or less L1 ≥ 500 (mm)
When H1 is 1500 (mm) or more L1 ≥ 500+h1÷2 (mm)
When H2 is 500 (mm) or less L2 ≥ 100 (mm)
When H2 is 500 (mm) or more L2 ≥ 100+h2÷2 (mm)
<Side view>
<Front> <Rear>
Wall
Wall
Fig. 1
Fig. 2 Single installation
30mm
or more
10mm
or more
<Top view>
<Front>
<Rear>
Fig. 3 Multiple installations
<Top view>
30mm or
more
20mm or
more
10mm or
more
<Front>
<Rear>
20mm or
more
(2) Concentrated installation
• Provide installation spaces L3, L4, and L5 in accordance with the table below ac-
cording to the wall height (front side, rear side) conditions.
• Provide installation spaces other than L3, L4, and L5 in accordance with the condi-
tions shown in the fi gure below.
• Ventilation resistance can be ignorable when the distance from a wall or product,
etc. is larger than 2m.
Wall height condition Necessary installation space
When H3 is 1500 (mm) or less L3 ≥ 500 (mm)
When H3 is 1500 (mm) or more L3 ≥ 500+h3÷2 (mm)
When H4 is 500 (mm) or less L4 ≥ 200 (mm)
When H4 is 500 (mm) or more L4 ≥ 200+h4÷2 (mm)
When H5 is 500 (mm) or less L5 ≥ 200 (mm)
When H5 is 500 (mm) or more L5 ≥ 200+h5÷2 (mm)
Fig. 4
h3
1500
L3
L4
500
h4
H3
H4
<Side view>
<Front>
<Rear>
Wall
Wall
Fig. 5
L5
L5
500
h5
500
h5
H5
H5
<Front view>
Wall Wall
Fig. 6
<Top view>
800mm
or more
800mm
or more
20mm or
more
20mm or
more
L4
L3
L5L5
Fig. 7
<Top view>
500mm
or more
1000mm
or more
20mm or
more
20mm or
more
L4
L3
L5
L5
3. 3. 2. When install near unlimited height wall
(1) Single and multiple installations
• There are no restrictions on the height of the wall.
• The wall (without height restrictions) must not exist on the both sides (left / right)
of outdoor unit. Also, must not exist on the both sides (front / rear) of outdoor
unit.
• Provide installation spaces other than L6 in accordance with the conditions
shown in the fi gure below.
• Ventilation resistance can be ignorable when the distance from a wall or prod-
uct, etc. is larger than 2 m.
When installing with the rear of the outdoor unit facing the wall side
Condition Necessary installation space
When B ≥ 400 (mm) L6 ≥ 200 (mm)
When 20 ≤ B < 400 (mm) L6 ≥ 200 + (400-B) ×3 (mm)
Fig. 8 Single installation
<Top view>
<Front>
<Rear>
200mm
or more
100mm
or more
Fig. 9 Multiple installations
<Top view>
<Front>
<Rear>
200mm
or more
B
L6
B
En-5
200mm
or more
200mm 200mm
800mm
or more
Example :
When B is made 200mm
L6 ≥ 200+(400-200)×3=800mm
When installing with the FRONT of the outdoor unit facing the wall side
Fig. 10
<Top view>
500mm
or more
200mm or more
Wall
Wall
Fig. 11
<Top view>
500mm
or more
200mm
or more
20mm or
more
20mm or
more
Wall
Wall
(2) Concentrated Installation
• The wall (without height restrictions) must not exist on the both sides (left / right) of
outdoor unit. Also, must not exist on the both sides (front / rear) of outdoor unit.
• Ventilation resistance can be ignorable when the distance from a wall or product,
etc. is larger than 2m.
Fig. 12
<Top view>
1000mm
or more
400mm
or more
400mm
or more
400mm
or more
800mm
or more
800mm
or more
Fig. 13
<Top view>
1000mm
or more
400mm
or more
400mm
or more
400mm
or more
500mm
or more
1000mm
or more
500mm
or more
Outlet duct
3. 3. 3. When there are obstacles above the product
When there are obstacles above the product, keep the
minimum installation height as shown in the fi gure and
install the outlet duct.
When installing the outlet duct, you must set the high
static pressure mode with the push-button switch.
(Similar when installing anti-snow hood)
Setting high static pressure mode
Follow the instructions in the table below to set the high
static pressure mode.
Condition
High static pressure mode
setting
*2
Static Pressure (SP)
*1
:
0 ≤ SP ≤ 30 (Pa)
Set to High static
pressure 1
Static Pressure (SP)
*1
:
30 < SP ≤ 82 (Pa)
Set to High static
pressure 2
*1. Static pressure is the airfl ow resistance that
includes the discharge duct resistance & the other additional resistance like
discharge grill and so on.
*2. Refer to the section on Push Switch Setting in “7. FIELD SETTING”.
3. 4. Transportation the outdoor unit
Product mass (kg)
AJ
072LALBH 252
AJ
090LALBH 252
AJ
108LALBH 275
AJ
126LALBH 275
AJ
144LALBH 275
AJ
162LALBH 275
Hoisting method
• When hanging the outdoor unit and conveying it to installation location, hang the
unit with rope by passing through the 4 opening holes on bottom of front and rear
side as shown in fi gure.
• Use 2 ropes at least 8m long. If used shorter length, it may cause to damage to the
unit
.
• Use the suffi ciently strong rope to bear the unit’s weight.
• Place the protective board or fi ller cloth at the place where the cabinet may come
into contact with rope to prevent from damages. Without using them, cabinet may
cause to damage or deform.
• During the hanging unit, make sure to keep the unit level to prevent from falling.
• To prevent an unit swing accident or falling down of the unit, do not apply any
impact to the unit when it is hanging.
opening space
protective boards
Lifting by forklift
• When using the forklift to lift the unit, pass the forklift arms through the opening
space as shown in below.
Front : Bottom of the wooden delivery pallet.
Side : Space between pallet and cabinet.
(Enable to remove the pallet from cabinet.)
• Be careful not to damaged.
Lifting by forklift (Manual forklift: hand-fork)
• When using the manual forklift to lift the unit, pass the forklift arms through to the
opening space between pallet and cabinet from side.
En-6
Fork (Forklift)
Delivery pallet
Fork (Forklift) or
Fork (Manual forklift)
<Front>
<Side>
3. 5. Installing the unit
• Install the unit level. (within 3 degrees).
• Install 4 or more anchor bolts at the 8 locations indicated by arrows (Fig. A).
• Place the left and right anchor bolts at a distance further away than the dimensions
of A in the Table A.
(Excluding the case where anchor bolts are installed at 8 places.)
Fig. A
Hole: 12 × 17
(8 places)
Bottom view
(Unit: mm)
732
765
80
80
160160
B
A
Table.A
Model A B
AJ
072LALBH 610 930
AJ
090LALBH 610 930
AJ
108LALBH 920 1240
AJ
126LALBH 920 1240
AJ
144LALBH 920 1240
AJ
162LALBH 920 1240
• To minimize vibration, do not install the outdoor unit directly on the ground.
Instead, install it on top of a fi rm platform (such as concrete block). (Fig. B)
• The foundation base should be able to support the product and the foot width of
the product should be more than 46.5mm.
• Depending on the installation condition, vibration during the operation of the unit
may cause noise and vibration.
Install vibration-proofi ng materials (such as rubber pads).
• Consider the removal space of the connection piping when installing the founda-
tion.
• Secure the equipment fi rmly with anchor bolts, washers, and nuts.
Fig. B
Bolt (M10)
*Do not use a four-corner support foundation.
GOODPROHIBITED GOOD
Fig. C
200mm or
more
When installing pip-
ing from the bottom
of the outdoor units,
the required space
under the outdoor
unit ≥ 200mm.
* Install the branch
kit horizontally.
4. SYSTEM CONFIGURATION
4. 1. System confi guration
CAUTION
• When connecting multiple outdoor units, set the nearest outdoor unit to the indoor
unit on the refrigerant pipe as the master unit.
• When connecting multiple outdoor units, install the outdoor unit with the largest
nominal system capacity nearest to the indoor unit on the refrigerant pipe, fol-
lowed by those with less nominal system capacities.
[Capacity: Master ≥ Slave]
• Always keep to the limit on the total amount of refrigerant. Exceeding the limit
on the total amount of refrigerant when charging will lead to malfunction.
A) In case of 1 outdoor unit connected
Fig. A
O.U.
(Master)
O.U. :Outdoor unit
I.U. :Indoor unit
I.U.
I.U. I.U. I.U.
I.U.
I.U. I.U. I.U. I.U.
f
p
H2
H1
H3
a
g
q
• Allowable pipe length (actual pipe length)
Between master outdoor unit and the
farthest indoor unit
165 m or less
a+f
a+p
Between the fi rst separation tube and the
farthest indoor unit
90 m or less f, p
(farthest indoor unit)-(closest indoor unit) 60 m or less f (p) - g (q)
Total pipe length 700 m or less Total
• Allowable height difference
Between outdoor unit and indoor unit (When
indoor unit is installed below)
50 m or less
H1
Between outdoor unit and indoor unit (When
outdoor unit is installed below)
40 m or less
Between indoor units 15 m or less H2, H3
• Total refrigerant amount : 31.5 kg or less
B) In case of 2 outdoor units connected
Fig. B
O.U.-2
(Slave)
O.U.-1
(Master)
f
e
a
g
q
H4
p
H1
H2
H3
b
O.U. :Outdoor unit
I.U. :Indoor unit
I.U.
I.U.
I.U.
I.U.
I.U.
I.U.
I.U.
I.U. I.U.
• Allowable pipe length (actual pipe length)
Between master outdoor unit and the
farthest indoor unit
165 m or less
a+e+f
a+e+p
Between the fi rst separation tube and the
farthest indoor unit
90 m or less f, p
(farthest indoor unit)-(closest indoor unit) 60 m or less f (p) - g (q)
Total pipe length 1000 m or less Total
Between outdoor unit and outdoor unit
branch kit
3 m or less a, b
En-7
• Allowable height difference
Between outdoor unit and indoor unit (When
indoor unit is installed below)
50 m or less
H1
Between outdoor unit and indoor unit (When
outdoor unit is installed below)
40 m or less
Between indoor units 15 m or less H2, H3
Between outdoor units 0.5 m or less H4
• Total refrigerant amount : 63 kg or less
• Outdoor unit capacity : Master ≥ Slave
C) In the case of 3 outdoor units connected
Fig. C
O.U.-3
(Slave2)
O.U.-2
(Slave1)
O.U.-1
(Master)
f
e
c
b
a
g
q
H4
d
p
H1
H2
H3
O.U. :Outdoor unit
I.U. :Indoor unit
• Allowable pipe length (actual pipe length)
Between master outdoor unit and the
farthest indoor unit
165 m or less
a+e+f
a+e+p
Between the fi rst separation tube and the
farthest indoor unit
90 m or less f, p
(farthest indoor unit)-(closest indoor unit) 60 m or less f (p) - g (q)
Total pipe length 1000 m or less Total
Between outdoor unit and outdoor unit
branch kit
3 m or less a, b, c
Between the farthest outdoor unit and the
fi rst outdoor unit branch kit
12 m or less
b+d
c+d
• Allowable height difference
Between outdoor unit and indoor unit (When
indoor unit is installed below)
50 m or less
H1
Between outdoor unit and indoor unit (When
outdoor unit is installed below)
40 m or less
Between indoor units 15 m or less H2, H3
Between outdoor units 0.5 m or less H4
• Total refrigerant amount : 94.5 kg or less
• Outdoor unit capacity : Master ≥ Slave 1 ≥ Slave 2
NOTE)
•
If the outdoor temperature during cooling operation is expected to be –5 °C
or less, outdoor unit must be installed lower than 5 m or less from the indoor
unit.
•
Please refer to “8.3.2. Checking total amount of refrigerant and calculating
the amount of refrigerant charge to be added” for the total amount of refrig-
erant.
4. 2. Pipe selection
CAUTION
This unit is designed specifi cally for use with the R410A refrigerant. Pipes for
R407C or R22 may not be used with this unit. Do not use existing pipes. Improper
pipe selection will degrade performance.
Master
unit
Slave
unit1
First separation
tube (optional)
Outdoor unit
branch kit
(optional)
Separation tube
(optional)
Pipe size
(table A1)
Pipe size
(table B1)
Pipe size
(table C1)
Pipe size
(table D1)
Slave
unit2
Indoor
unit
Indoor
unit
Indoor
unit
Indoor
unit
Indoor
unit
Indoor
unit
(Wall thickness and pipe material for each diameter)
Outside Diameter mm
6.35 9.52 12.70 15.88 19.05 22.22 28.58 34.92 41.27
Wall Thickness
*3
mm
0.8 0.8 0.8 1.0 1.2 1.0 1.0 1.2 1.43
Material
COPPER
*1
JIS H3300 C1220T-O or equiva-
lent
COPPER
*2
JIS H3300 C1220T-H or
equivalent
*1. Allowable tensile stress ≥ 33 (N/mm
2
)
*2. Allowable tensile stress ≥ 61 (N/mm
2
)
*3. Endurance pressure of the pipes 4.2MPa
Please select the pipe size in accordance with local rules.
Table. A1 (Between outdoor unit and outdoor unit branch kit)
HP
Outdoor unit cooling
capacity (kW)
Outside diameter (mm)
Branch kit
*4
Liquid pipe Gas pipe
8
22.4 12.70 (1/2") 22.22 (7/8")
UTP-CX567A
10
28.0 12.70 (1/2") 22.22 (7/8")
12
33.5 12.70 (1/2") 28.58 (1-1/8")
14
40.0 12.70 (1/2") 28.58 (1-1/8")
16
45.0 12.70 (1/2") 28.58 (1-1/8")
18
50.0 15.88 (5/8") 28.58 (1-1/8")
*4. For the installation method, refer to “5.4. Multiple connections”.
Table. B1 (Between outdoor unit branch kits or outdoor unit branch kit and
fi rst separation tube)
Total cooling capacity
of outdoor unit (kW)
Outside diameter (mm)
Liquid pipe Gas pipe
22.4 to 28.0 12.70 (1/2") 22.22 (7/8")
28.1 to 45.0 12.70 (1/2") 28.58 (1-1/8")
45.1 to 56.0 15.88 (5/8") 28.58 (1-1/8")
56.1 to 80.0 15.88 (5/8") 34.92 (1-3/8")
80.1 to 96.0 19.05 (3/4") 34.92 (1-3/8")
96.1 or more 19.05 (3/4") 41.27 (1-5/8")
Table. C1 (Between separation tubes)
Total cooling capacity
of indoor unit (kW)
Outside diameter (mm)
Liquid pipe Gas pipe
2.2 to 11.1 9.52 (3/8") 15.88 (5/8")
11.2 to 13.9 9.52 (3/8") 19.05 (3/4")
14.0 to 19.6 12.70 (1/2") 19.05 (3/4")
19.7 to 28.0 12.70 (1/2") 22.22 (7/8")
28.1 to 44.7 12.70 (1/2") 28.58 (1-1/8")
44.8 to 56.0 15.88 (5/8") 28.58 (1-1/8")
56.1 to 80.0 15.88 (5/8") 34.92 (1-3/8")
80.1 to 95.0 19.05 (3/4") 34.92 (1-3/8")
95.1 or more 19.05 (3/4") 41.27 (1-5/8")
* If the selected pipe diameter between separation tubes (based on table "C1")
becomes larger than the pipe diameter between outdoor unit branch kit and the fi rst
separation tube (based on table "B1"), please select the pipe whose diameter is equal
to the one between outdoor unit branch kit and the fi rst separation tube.
(If pipe diameter C1 > B1, select pipe size from table B1)
* Total cooling capacity of indoor unit" is the total value for the cooling capacity of indoor
unit connected downstream.
Table. D1 (Between separation tube to indoor unit
)
Model code
Cooling capacity of
indoor unit (kW)
Outside diameter mm (in)
Liquid pipe Gas pipe
04, 07, 09, 12, 14 1.1, 2.2, 2.8, 3.6, 4.5 6.35 (1/4") 12.70 (1/2")
18, 24, 30, 34 5.6, 7.1, 9.0, 10.0 9.52 (3/8") 15.88 (5/8")
36, 45, 54, 60 11.2, 12.5, 14.0, 18.0 9.52 (3/8") 19.05 (3/4")
72, 90, 96 22.4, 25.0, 28.0 12.70 (1/2") 22.22 (7/8")
Use a standard separation tube for pipe branching. Do not use a T tube as it does not
separate the refrigerant evenly.
Table. E (Separation tube / Header)
• Separation tube
Total cooling capacity of indoor unit (kW) Separation tube
*5
19.6 or less UTP-AX054A
28.0 or less UTP-AX090A
28.1 to 56.0 UTP-AX180A
56.1 or more UTP-AX567A
En-8
• Header
Total cooling capacity of indoor unit (kW)
Header
*5
3-6 Branches 3-8 Branches
28.0 or less UTR-H0906L UTR-H0908L
28.1 to 56.0 UTR-H1806L UTR-H1808L
*5. For the installation method, refer to the section on "Indoor unit pipe connections"
below.
Tab le. F (Indoor unit capacity comparison table - The indication of power is dif-
ferent depending on the model.)
Model code of
indoor unit
Capacity
[kW]
Model code of
indoor unit
Capacity
[kW]
04 1.1 34 10.0
07 2.2 36 11.2
09 2.8 45 12.5
12 3.6 54 14.0
14 4.5 60 18.0
18 5.6 72 22.4
24 7.1 90 25.0
30 9.0 96 28.0
In the case of ARXD07GALH: equivalent to model code of indoor unit
Model code 07 → Capacity = 2.2kW
• Outdoor air unit
Connectable unit within 1 refrigerant system
Unit
Connectable cooling
capacity range
Remarks
Only Outdoor air unit 50% to 100% -
Outdoor air unit
+ Indoor unit
50% to 100%
The capacity of "Outdoor air
unit" should be less than 30%
of the outdoor unit capacity.
4. 3. Downsizing of pipe diameter
Note:
Reducers are fi eld supplied.
• Downsizing of the liquid and gas pipe can be done in "4.2 Pipe selection", if pipe
length is limited as below in "4.1 System confi guration".
• Allowable downsizing are indicated by "→" in table A2, B2, C2, D2.
O.U.-1
(Master)
O.U.-2
(Slave)
O.U. : Outdoor unit
I.U. : Indoor unit
I.U.
I.U.
I.U.
I.U.
I.U.
I.U.
I.U. I.U.
I.U.
a
e
f
g
h
i
p
o
l
mn
j
k
H
b
Master
unit
Slave
unit1
First separation
tube (optional)
Outdoor unit
branch kit
(optional)
Separation tube
(optional)
Pipe size
(table A2)
Pipe size
(table B2)
Pipe size
(table C2)
Pipe size
(table D2)
Slave
unit2
Indoor
unit
Indoor
unit
Indoor
unit
Indoor
unit
Indoor
unit
Indoor
unit
A (between outdoor unit and outdoor unit branch kit)
• Allowable pipe length (actual pipe length)
Between master out door unit and the
farthest indoor unit
70 m or less
a (+e)+f,
a (+e)+p
Between outdoor unit and indoor unit (When
outdoor unit is installed below)
* Only when the size of the liquid pipe goes
down
5 m or less H
* (+e): applies to multiple outdoor units connections.
Table. A2
HP
Outdoor unit
cooling
capacity (kW)
Outside diameter (mm)
Liquid pipe Gas pipe
8
22.4 12.70 (1/2") → 9.52(3/8") 22.22 (7/8") → 19.05 (3/4")
10
28.0 12.70 (1/2") → 9.52 (3/8") 22.22 (7/8")
12
33.5 12.70 (1/2") 28.58 (1-1/8")
14
40.0 12.70 (1/2") 28.58 (1-1/8")
16
45.0 12.70 (1/2") 28.58 (1-1/8")
18
50.0 15.88 (5/8") 28.58 (1-1/8")
B (between outdoor unit branch kits or outdoor unit branch kit and
fi rst separation tube)
• Allowable pipe length (actual pipe length)
Between master out door unit and the
farthest indoor unit
70 m or less
a (+e)+f,
a (+e)+p
Between outdoor unit and indoor unit (When
outdoor unit is installed below)
* Only when the size of the liquid pipe goes
down
5 m or less H
* (+e): applies to multiple outdoor units connections.
Table. B2
Total cooling capacity
of outdoor unit (kW)
Outside diameter (mm)
Liquid pipe Gas pipe
22.4 12.70 (1/2") → 9.52 (3/8") 22.22 (7/8") → 19.05 (3/4")
22.5 to 28.0 12.70 (1/2") → 9.52 (3/8") 22.22 (7/8")
28.1 to 45.0 12.70 (1/2") 28.58 (1-1/8")
45.1 to 56.0 15.88 (5/8") 28.58 (1-1/8")
56.1 to 62.4 15.88 (5/8")
34.92 (1-3/8") → 28.58 (1-1/8")
62.5 to 80.0 15.88 (5/8") 34.92 (1-3/8")
80.1 to 96.0 19.05 (3/4") 34.92 (1-3/8")
96.1 or more 19.05 (3/4") 41.27 (1-5/8")
C (between separation tubes)
• Allowable pipe length (actual pipe length)
Between master out door unit and the
farthest indoor unit
120 m or less
a (+e)+f,
a (+e)+p
Between the fi rst separation tube and the
farthest indoor unit
60 m or less f, p
Between outdoor unit and indoor unit (When
outdoor unit is installed below)
* Only when the size of the liquid pipe goes
down
5 m or less H
* (+e): applies to multiple outdoor units connections.
Table. C2
Total cooling capacity
of indoor unit (kW)
Outside diameter (mm)
Liquid pipe Gas pipe
2.2 to 11.1 9.52 (3/8") 15.88 (5/8")
11.2 to 13.9 9.52 (3/8") 19.05 (3/4") → 15.88 (5/8")
14.0 to 19.6 12.7 (1/2") → 9.52 (3/8") 19.05 (3/4") → 15.88 (5/8")
19.7 to 22.3 12.7 (1/2") → 9.52 (3/8") 22.22 (7/8") → 19.05 (3/4")
22.4 to 28.0 12.7 (1/2") 22.22 (7/8")
28.1 to 32.4 12.7 (1/2")
28.58 (1-1/8") → 22.22 (7/8")
32.5 to 44.7 12.7 (1/2") 28.58 (1-1/8")
44.8 to 47.0 15.88 (5/8") → 12.7 (1/2") 28.58 (1-1/8")
47.1 to 56.0 15.88 (5/8") 28.58 (1-1/8")
56.1 to 71.6 15.88 (5/8")
34.92 (1-3/8") → 28.58 (1-1/8")
71.7 to 80.0 15.88 (5/8") 34.92 (1-3/8")
80.1 to 95.0 19.05 (3/4") 34.92 (1-3/8")
95.1 to 103.0 19.05 (3/4")
41.27 (1-5/8") → 34.92 (1-3/8")
103.1 or more 19.05 (3/4") 41.27 (1-5/8")
(If pipe diameter C2 > B2, select pipe size from table B2.)
En-9
D (between separation tubes to indoor unit)
• Allowable pipe length (actual pipe length)
Between master out door unit and the
farthest indoor unit
120 m or less
a (+e)+f,
a (+e)+p
Between the fi rst separation tube and the
farthest indoor unit
60 m or less f, p
Between separation tube and indoor unit
(1.1~2.8kW only)
20 m or less
g, h, i, j, k, l,
m, n, o
Between outdoor unit and indoor unit (When
outdoor unit is installed below)
* Only when the size of the liquid pipe goes
down
5 m or less H
* (+e): applies to multiple outdoor units connections.
Tab le. D 2
Model code
Cooling capacity of
indoor unit (kW)
Outside diameter mm (in)
Liquid pipe Gas pipe
04, 07, 09 1.1, 2.2, 2.8 6.35 (1/4")
12.70 (1/2") → 9.52 (3/8")
12, 14 3.6, 4.5 6.35 (1/4") 12.70 (1/2")
18 5.6
9.52 (3/8") → 6.35 (1/4")
15.88 (5/8") → 12.7 (1/2")
24, 30, 34 7.1, 9.0, 10.0 9.52 (3/8") 15.88 (5/8")
36, 45, 54 11.2, 12.5, 14.0 9.52 (3/8")
19.05 (3/4") → 15.88 (5/8")
60 18.0 9.52 (3/8") 19.05 (3/4")
72 22.4
12.7 (1/2") → 9.52 (3/8")
22.22 (7/8") → 19.05 (3/4")
90, 96 25.0, 28.0
12.7 (1/2") → 9.52 (3/8")
22.22 (7/8")
* Downsizing of pipes other than mentioned above by "→" is not allowed.
4. 4. Protection of pipes
• Protect the pipes to prevent the entry of moisture and dust.
• Especially pay attention when passing the pipes through a hole or connecting the
end of a pipe to the outdoor unit.
Location Working period
Protection method
Outdoor
1 month or more Pinch pipes
Less than 1 month Pinch or tape pipes
Indoor
—
Pinch or tape pipes
5. PIPE INSTALLATION
5. 1. Brazing
CAUTION
If air or different type of refrigerant enters
the refrigeration cycle, the internal pres-
sure in the refrigeration cycle will become
abnormally high and prevent the unit from
exerting its full performance.
Fig.
Pressure regulating valve
Brazing area
Nitrogen gas
Cap
Apply nitrogen gas while brazing the
pipes.
Nitrogen gas pressure: 0.02 MPa (= suf-
fi cient pressure to be felt on the back of
your hand or more)
If a pipe is brazed without applying nitrogen gas, it will create an oxidation fi lm.
This can degrade performance or damage the parts in the unit (such as the com-
pressor or valves).
Do not use fl ux to braze pipes. If the fl ux is the chlorine type, it will cause the pipes
to corrode.
In addition, if the fl ux contains fl uoride, it will affect the refrigerant piping system due to
deterioration of refrigerant oil.
For brazing material, use phosphor copper that does not require fl ux.
5. 2. Indoor unit pipe connections
CAUTION
For details, refer to the Installation Instruction Sheet of each part.
Separation tube
A
B
A
B
B
A
GOOD
Horizontal
Vertical
Horizontal line
or
± 15°
A : Outdoor unit or Refrigerant branch kit
B : Indoor unit or Refrigerant branch kit
PROHIBITED
Header
C
H
1
α
1
β
1
D
H
2
α
2
β2
GOOD
Horizontal line
Horizontal line
VIEW D
VIEW C
Horizontal
line
Vertical line
Gas pipe
Liquid pipe
Outdoor
unit side
Outdoor
unit side
H
1
= 0 to 10 mm
H
2
= 0 to 10 mm
(α1: 0° to 1°)
β1: -10° to 10°
(α2: 0° to 1°)
β2: -10° to 10°
PROHIBITED PROHIBITED
CAUTION
Do not connect a separation tube after a header.
Leave the distance 0.5 m or more for straight part to branch tube and header.
Main pipe
0.5 m or more
To ind oor u nit
To ind oor u nit
To ind oor u nit
Main pipe
0.5 m or more
To ind oor
unit
Separation tube
or
Header
0.5 m or more
0.5 m or more
To ind oor u nit
or
Header
Separation tube
To ind oor
unit
5. 3. Piping method
5. 3. 1. Opening the knockout hole
CAUTION
Be careful to prevent panel deformation or damaged while opening the knockout
hole.
To prevent cutting of the wiring after the knockout hole was opened, remove the
burrs along the edge.
In addition, to prevent rusting, painting the edge with rust preventive paint is recom-
mended.
The piping can be connected from 2 directions; the front or the bottom.
(Knockout holes are provided so that the piping can be connected from 2 different
directions.)
Use the front knockout hole, as required.
En-10
75
95
10
100
43
73
199
125
Fig. A Knockout position
Fig. B Detail of knockout position
(bottom)
Fig. C Detail of knockout position
(front)
(Unit: mm) (Unit: mm)
Knockout
hole
Knockout hole
5. 3. 2. Removing the pinch pipe
WARNING
Remove the pinch pipe only when the internal gas is completely drained as shown
on the below instructions.
If gas still remains inside, the piping may crack if you melt the brazing fi ller metal of
the junction area with a burner.
Before connecting the piping, remove the pinch pipe in accordance with the following
instructions:
1) Verify that the liquid side and gas
side 3-way valves are closed.
3-way valve
Pinch pipe
2) Cut the end of the liquid side and gas
side pinch pipe and vent the gas inside
the pinch pipe.
End of pinch pipe
3) After all the gas is vented, melt the
brazing fi ller metal on connecting
part using a torch and remove the
pinch pipe.
5. 3. 3. Pipe connection
CAUTION
Seal the pipe route hole with putty (Locally purchased) such that there are no gaps.
Small insects or animals that are trapped in the outdoor unit may cause a short circuit
in the electrical component box.
To prevent pipe damage; do not make sharp bends.
Bend the pipe at a radius of 70mm or greater.
Do not bent pipe many times at same part to prevent break.
After completing all the pipe connection by brazing, perform the indoor unit pipe con-
nection with a fl are joint.
When removing the pinch pipe or brazing the joint pipe, carry out the work while
cooling down the 3-way valve suffi ciently.
• Braze the joint pipe onto the 3-way valves at the liquid and gas side.
Install the joint pipe appropriately so that it can be connected easily with the main
pipe.
• Braze the joint pipe at the liquid and gas side with the main pipe.
* Be sure to supply nitrogen when brazing.
Fig. A
Liquid pipe
(Locally purchased)
Joint pipe
(Accessory)
To ind oor u nit
Knockout hole
Gas pipe
(Locally purchased)
joint pipe
(Locally
purchased)
Fig. B
joint pipe
(Locally purchased)
Joint pipe
(Accessory)
Knockout hole
5. 4. Multiple connections
CAUTION
• When connecting multiple (maximum 3) units, be sure to install the unit with the
largest capacity nearest to the indoor unit.
For example) AJ
126LALBH (Outdoor Unit1) + AJ
126LALBH (Outdoor Unit2) +
AJ
090LALBH (Outdoor Unit3)
• When connecting multiple units, set the unit with the largest capacity as the master
unit, and the rest as the slave units.
(Refer to “7. FIELD SETTING”)
• When connecting multiple units, use the optional outdoor unit branch kit.
En-11
Outdoor unit 1
(Master unit)
To ind oor u nit
Outdoor unit 2
(Slave unit 1)
Outdoor unit 3
(Slave unit 2)
Outdoor unit branch kit
(Optional)
Liquid pipe
(Locally purchased)
Gas pipe
(Locally purchased)
Joint pipe
(Accessory)
To ind oor u nit
(To main pipe)
To out door unit
To out door unit
Outdoor Capacity
2 Units : Unit 1 ≥ Unit 2
3 Units : Unit 1 ≥ Unit 2 ≥ Unit 3
Branch kit restriction when install
Be sure following restriction.
1) Installation angle
Outdoor unit branch kit
A
C
B
A
B
C
C
Horizontal
To ind oor u nit
To out door unit
To outdoor unit or
next branch kit
PROHIBITED
PROHIBITED
PROHIBITED
PROHIBITED
GOOD:
0° to -10°
GOOD:
0° to -10°
PROHIBITED PROHIBITED PROHIBITED
Vertical
• Install the outdoor unit branch kit horizontally level, within 0° to -10°, so that the
refrigerant separates evenly.
• Do not install the outdoor unit branch kit vertically.
2) Straight pipe length
To ind oor u nit
(To main pipe)
To out door unit
To out door unit
To out door unit
0.5 m or more
0.5 m or more
To indoor unit (To main pipe)
To out door unit
To out door
unit
• Leave the distance 0.5 m or more for straight part to outdoor unit branch kit.
3) About the connecting curvature of fi eld pipe and branch kit:
The fi eld pipe should be connected to the branch kit so that the curved angle on each
side is 3 degree or less.
0.5 m
*: Allowed value based on “A” (center of
fi eld pipe) at 0.5 m from “B” (junction
of the branch kit).
* 0 to 26 mm
* 0 to 26 mm
4) For details, refer to the Installation Instruction Sheet of the outdoor unit branch kit.
Fig. Examples of multiple unit installation
(Example 1)
Master unit Slave unit1 Slave unit2
(Example 3)
Master
unit
Slave
unit1
Slave
unit2
(Example 2)
Master unit Slave unit1 Slave unit2
CAUTION
To prevent the oil from settling in the stopped unit, install the pipes between the
outdoor units so that they are level or are tilted upward to the outdoor units.
(1) Examples of multiple unit installation are shown below.
a) Installable patterns
GOOD
GOOD
GOOD
Master
unit
Slave
unit 1
Slave
unit 2
Master
unit
Slave
unit 1
Slave
unit 2
Master
unit
Slave
unit 1
Slave
unit 2
To ind oor u nit
To ind oor u nit
To ind oor u nit
b) Non-installable patterns
PROHIBITED
Master
unit
Slave
unit 1
Slave
unit 2
To ind oor u nit
PROHIBITED
Master
unit
Slave
unit 1
Slave
unit 2
To ind oor u nit
PROHIBITED
Master
unit
Slave
unit 1
Slave
unit 2
To ind oor u nit
(2) If the pipe length between outdoor unit branch kit and outdoor unit branch kit
(or slave unit) is longer than 2 m, or a lower pipe line exists between outdoor
units, rise for gas pipe should be arranged to eliminate oil from entering into and
remaining at pipes and the stopped outdoor unit. However, there is no need to
provide a rise on the pipe connecting between the master unit and the indoor unit
even if the length exceeds 2m.
Master
unit
Slave
unit 1
Slave
unit 2
To ind oor u nit
2 m or less2 m or less
Gas pipe
En-12
CAUTION
When the electrical switchboard is installed outdoors, place it under lock and key so
that it is not easily accessible.
Never bundle the power supply cable and transmission cable, remote control cable
together. Separate these cable by 50 mm or more. Bundling these cables together
will cause miss operation or breakdown.
Always keep to the maximum length of the transmission cable. Exceeding the maxi-
mum length may lead to erroneous operation.
The static electricity that is charged to the human body can damage the control PC
board when handling the control PC board for address setting, etc.
Please keep caution to the following points.
Provide the earthing (grounding) of Indoor unit, Outdoor unit and Option equipment.
Cut off the power supply (breaker).
Touch the metal section (such as the unpainted control box section) of the indoor or
outdoor unit for more than 10 seconds. Discharge the static electricity in your body.
Never touch the component terminal or pattern on the PC board.
6. 2. Wiring method
*1
*2 *2 *2
*1 *1
Power supply
400V 3Ø 50Hz
Outdoor unit 1
(Master unit)
Power supply
Power supplyPower supply
Indoor unitIndoor unitIndoor unit
TransmissionTransmissionTransmission
Transmission Transmission Transmission
Outdoor unit 2
(Slave unit 1)
Outdoor unit 3
(Slave unit 2)
Breaker
Breaker
Breaker
Power supply
400V 3Ø 50Hz
Power supply
400V 3Ø 50Hz
Power supply
Power supply Power supply
Remote control Remote control Remote control
Power supply
230V 1Ø 50Hz
Power supply
230V 1Ø 50Hz
Power supply
230V 1Ø 50Hz
Remote
controller
Remote
controller
Remote
controller
The wiring example for outdoor units and indoor units is shown in the fi gure.
To other refrigerant circuit
outdoor unit
Breaker
Breaker
Breaker
*1: The number of power supply terminals is different depending on the indoor unit
model. For the wiring, refer to the indoor unit installation manual.
*2: Earth (Ground) the remote controller if it has an earth (ground) cable.
• There are two types of remote controller: the 2-wire type and the 3-wire type. For
details, see the relevant remote controller installation manual. (When connecting the
2-wire type remote controller, Y3 is not used.)
Master
unit
Slave
unit1
Slave
unit2
To ind oor u nit
Rise
(200 mm or more)
2 m or more 2 m or more
2 m or less 2 m or less
Gas pipe
Master
unit
Slave
unit1
Slave
unit2
Rise
lower pipe
To ind oor u nit
500 mm or less
Gas pipe
6. ELECTRICAL WIRING
6. 1. The precautions of electrical wiring
WARNING
Wiring connections must be performed by a qualifi ed person in accordance with
specifi cations.
The rated supply of this product is 50Hz, 400V of 3-phase, 4-wire. Use a voltage
within the range of 342 to 456 V.
Make sure to perform earthing (grounding) work. Improper earthing (grounding) work
can cause electric shocks.
Before connecting the cables, make sure the power supply is OFF.
Be sure to install an earth (ground) leakage breaker. Otherwise, it will cause electric
shock or fi re.
Be sure to install a breaker of the specifi ed capacity. When selecting breaker, please
comply with the laws and the regulations of each country. One breaker must be
installed on the power supply of the outdoor unit. Wrong selection and setup of the
breaker will cause electric shock or fi re.
Do not connect AC power supply to the transmission line terminal board.
Improper wiring can damage the entire system.
Connect the connector cord securely to the terminal.
Faulty installation can cause a fi re.
Do not modify power cable, use extension cable or branch wiring. Improper use may
cause electric shock or fi re by poor connection, insuffi cient insulation or over current.
Make sure to secure the insulation portion of the connector cable with the cord
clamp. A damaged insulation can cause a short circuit.
Never install a power factor improvement condenser. Instead of improving the power factor,
the condenser may overheat.
Before servicing the unit, turn the power supply switch OFF. Then, do not touch elec-
tric parts for 10 minutes due to the risk of electric shock.
Always use a separate power supply line protected by a circuit breaker operating on
all cables with a distance between contact of 3 mm for this unit.
Use ring terminals and tighten the terminal screws to the specifi ed torques, otherwise,
abnormal overheating may be produced and possibly cause heavy damage inside the
unit.
Securely install the electrical box cover on the unit. An improperly installed service
panel can cause serious accidents such as electric shock or fi re through exposure to
dust or water.
If the supply cable is damaged, it must be replaced by the manufacturer, its service
agent or similarly qualifi ed persons in order to avoid a hazard.
CAUTION
The primary power supply capacity is for the air conditioner itself, and does not include the
concurrent use of other devices.
Connect the power cables in positive phase sequence. If they are connected in
negative phase sequence, an error will be displayed. If there is a missing phase con-
nection, the unit will not operate normally. Do not connect a N phase (neutral phase)
cable to other phases (misconnection). Wrong wiring will lead to parts damage.
Do not use crossover power supply wiring for the outdoor unit.
If the electrical power is inadequate, contact your electric power company.
Install a breaker (Included with earth leakage circuit breaker) in a location that is not
exposed to high temperatures.
If the temperature surrounding the breaker is too high, the amperage at which the
breaker cuts out may decrease.
Use a breaker (Included with earth leakage circuit breaker) that is capable of handling
high frequencies. Because the outdoor unit is inverter controlled, a high-frequency
breaker is necessary to prevent a malfunction of the breaker itself.
En-13
6. 3. Knockout hole
CAUTION
Seal the wiring route hole with putty (Locally purchased) such that there are no gaps
.
Small insects or animals that are trapped in the outdoor unit may cause a short circuit
in the electrical component box.
Be careful not to deform or scratch the panel while opening the knockout holes.
After opening the knockout holes, remove burr on the edges, and attach the conduit
or grommet edging (accessories) to prevent damaging the cables.
It is recommended to apply rust proof paint on the edges to prevent rust.
Electric wires can be connected from the front or from the left.
(Knockout holes are prepared so that wiring can be made from 2 different directions.)
Use the knockout holes on the front and the left separately when necessary.
< Left view > < Front view >
(Unit: mm)(Unit: mm)
Length of the grommet edging Mounting the grommet edging
Grommet edging
(accessories)
Knockout hole
Ø 50
Ø 34.5
Ø 43.7
Ø 22.2
Ø 50
Ø 34.5
Ø 43.7
Ø 22.2
Knockout hole
diameter (mm)
Dimension
L
(mm)
Ø 50 147
Ø 43.7 130
Ø 34.5 100
Ø 22.2 60
L
6. 4. Selecting power supply cable and breaker
CAUTION
Obtain the distribution network operator's agreement about the power capacity of
the power supply system, specifi cation of the cable and the harmonic current, and
etc. when you connect the outdoor unit with the power supply.
Regulation of wire size and circuit breaker differs from each locality, please refer in
accordance with local rules.
Refer to the table for the wiring and breaker specifi cations of each installation condition
.
(1) Selecting power supply cable and breaker when connecting 1 outdoor unit
Model
Breaker (Time delay fuse or circuit capacity)
Fuse capacity (A) Leakage current
AJ
072LALBH 20
100mA
0.1sec or less
AJ
090LALBH 25
AJ
108LALBH 25
AJ
126LALBH 40
AJ
144LALBH 40
AJ
162LALBH 40
Model
Outdoor unit power supply cable
Power supply
cable (mm
2
)
Ground wire (mm
2
)
Critical wiring
length (m)
AJ
072LALBH 6 6 62
AJ
090LALBH 6 6 62
AJ
108LALBH 6 6 62
AJ
126LALBH 10 10 64
AJ
144LALBH 10 10 64
AJ
162LALBH 10 10 64
1) These values are recommended data.
2) Specifi cation: Use conformed cord with Type 60245 IEC66
3) Max. wire length: Set a length so that the voltage drop is less than 2%. Increase
the wire diameter when the wire length is long.
Fig. In case of connected outdoor unit
GOOD
Transmission cable
Remote controller cable
Breaker
400 V 3ø 50 Hz
Breaker
230 V 1ø 50 Hz
Outdoor unit
Power supply cable
Indoor unit
Power supply cable
(2) Selecting main breaker and main power supply cable when connecting multiple
outdoor units
Main breaker: Main breaker ≥ Total Sub breaker
(Refer to the table in item (1) for the
sub breaker capacity)
Fig. In case of connected 3 outdoor unit
GOOD
Sub
breaker
Outdoor unit power supply cable
400 V 3ø
50 Hz
Main
breaker
(3) Example of bad breaker wiring
PROHIBITED
400 V 3ø
50 Hz
Outdoor unit
Power supply cable
PROHIBITED: crossover
power supply wiring prohibited
Breaker
PROHIBITED: install a
breaker for each outdoor unit
6. 5. Transmission line
CAUTION
• Caution when wiring cable
When stripping off the coating of lead wire, always use the exclusive tool such as
a wire stripper. If there is no exclusive tool available necessarily, carefully strip the
coating by a cutter etc. so that the conductive wire is not damaged.
If it is damaged, it may lead to an open circuit and a communication error.
• Pay attention to the following points while attaching wires on the terminal board.
Do not attach 2 wires on one side.
Do not twist wires.
Do not cross the wires.
Do not shorted at edge at root.
PROHIBITED
GOOD
PROHIBITED
PROHIBITED PROHIBITED
GOOD
2pcs at one side
Shorted at edge
Wires twisted
Shorted at root
1 wire
2 wires
6. 5. 1. Transmission wiring specifi cations
Follow the specifi cations below for the transmission cable.
Use Size Wire type Remarks
Transmission
cable
0.33mm
2
22AWG LEVEL 4 (NEMA)
non-polar 2core, twisted pair
solid core diameter 0.65mm
LONWORKS
®
com-
patible cable
Twisted pair with shielded type.
Use the shielded wire specifi ed and always ground it both end.
En-14
6. 5. 2. Wiring rules
(1) Total length of transmission cable
Total transmission line length : Max. 3,600 m
EF + EG + GH + HJ + HK + KL < 3,600 m (Fig.2)
In the following cases , Signal Amplifi er is required.
1
When the total length of the transmission line exceeded 500 m.
AB + BC + BD > 500 m (Fig.1)
2
When the total number of units* is over 64.
3
Transmission line length between each unit* ≥ 400 m
(2) Length of transmission cable between 1 network segment (NS)
EF + EG + GH + HJ + HK ≤ 500 m (Fig.2)
KL ≤ 400 m (Fig.2)
(3) Length of transmission cable between outdoor units in a refrigerant system
MN ≤ 18 m
NP ≤ 18 m
Fig. 1
Transmission line
Outdoor unit
Indoor unit
System
Controller
Touc h
Panel
Controller
Terminal
resistor
When AB + BC + BD > 500 m :
Signal Amplifi er is required.
A
B
C
D
Fig. 2
Outdoor unit
Indoor unit
Signal Amplifi er
System
Controller
Touc h
Panel
Controller
Transmission line
Terminal resistor
Terminal resistor
NS 1
NS 2
F
H
L
G
K
J
E
P
M
N
NOTE)
Unit* means indoor unit, outdoor unit, Touch Panel Controller and System Controller,
Signal Amplifi er, single split adaptor, Network Convertor etc..
Do not use loop wiring. This may lead to parts damage and erroneous operation.
6. 5. 3. Enabling/Disabling automatic address setting
You can enable/disable automatic address setting for the indoor unit and the signal
amplifi er.
To enable automatic address setting for the indoor unit, connect the indoor unit to
outdoor units under the same refrigerant system.
Example : Disable Automatic Address setting
Refrigerant
system 1
Refrigerant
system 2
Refrigerant
system 3
Transmission line
Transmission line
Transmission line
Example : Enable Automatic Address setting
Refrigerant
system 1
Refrigerant
system 2
Refrigerant
system 3
Transmission line
Transmission line
Transmission line
6. 6. Wiring procedure
• Remove the cover of the electrical compartment and follow the terminal plate to con-
nect the electric cables to the terminal.
• After connecting the cables, secure them with the cable ties.
• Connect the cables without applying excessive tension.
Cable routing
Secure with a cable tie as shown in the fi gure below.
Connecting the
power supply
cable
Connecting the
transmission
cable
Power supply
cable routing
Transmission cable routing
Cable tie *
(Accessory)
Cable clip
Cable guide
Cable tie
(Accessory)
* Tighten the cable tie fi rmly so that pulling force does not propagate to the terminal
connection even if force of 100N is applied to the cable.
Connecting cables to the terminals
WARNING
Use ring terminals and tighten the terminal screws to the specifi ed torques, other-
wise, abnormal overheating may be produced and possibly cause heavy damage
inside the unit.
Be sure fi ll the holes of power supply cable and transmission cable with putty (Locally
purchased).
If small animals such as insects enter the electrical component box, a short circuit
may be caused.
Tightening torque
M3 screw 0.5 to 0.6 N·m (5 to 6 kgf·cm)
M8 screw 5.0 to 7.0 N·m (50 to 70 kgf·cm)
En-15
(1) Connecting the power supply cable
Caution when wiring cable
1) Use ring terminals with insulating sleeves as shown in the fi gure to connect to
the terminal block.
2) Securely clamp the ring terminals to the cables using an appropriate tool so that
the cables do not come loose.
3) Use the specifi ed cables, connect them securely, and fasten them so that there is
no stress placed on the terminals.
4) Use an appropriate screwdriver to tighten the terminal screws. Do not use a
screwdriver that is too small, otherwise, the screw heads may be damaged and
prevent the screws from being properly tightened.
5) Do not tighten the terminal screws too much, otherwise, the screws may break.
6) See the table for the terminal screw tightening torques.
Strip 10 mm
Cable
Screw with
special washer
Ring terminal
Terminal block
Ring terminal
Sleeve
Screw with
special washer
Ring terminal
Cable
Ring terminal: M8
Earth (Ground)
cable
Cable clamp
70 to 80 mm
90 to 100 mm
* Use a ring terminal to connect the electric cables to the power supply terminal
board.
(2) Connecting the transmission cable
Shielding the transmission cable
Connect both ends of the shielded wire of the transmission cable to the earth terminal
of the equipment or to the earth screw near the terminal.
Be very careful that the screws are not overly tightened as the wires may snap and
the terminal may be damaged.
Wind with insulation tape to
prevent short circuit
Use one side of the
twisted-pair cable
Connect both ends of shielded
wire to earth.
Be sure to use one side of a twisted-pair cable when using transmission cable with 2
sets of twisted-pair cables.
RB
IN
Cable clip
Cable tie
(Accessory)
40 mm or more
8 to 10 mm
6. 7. External input and external output
6. 7. 1. Terminal position
Input 5
CN135
(ORANGE)
Outdoor unit PC board
CN131
(YELLOW)
CN136
(BLACK)
CN137
(BLUE)
CN134
(RED)
CN115
(BLACK)
CN133
(WHITE)
CN132
(GREEN)
Input 4 Input 3 Input 2 Input 1 Output 1
Output 2
CAUTION
Do not bundle the cable for base heater with other cables.
(Example)
In case of Outdoor unit
(1) Insert the connector to CN134 (Red) and CN135 (Orange) of control PC board.
(2) Fix it to the wire with the attached cable tie.
Clamp
CN134
(Red)
CN115
(Black)
Cable tie
(Accessory)
Wire
Clamp
CN135
(Orange)
▪ Do not clamp the base heater cable.
6. 7. 2. External input terminal
• Setting to low noise mode, outdoor unit operation peak control setting, emergency/
batch stop and electricity meter pulse are possible from the outside.
• Except for wattmeter pulse reception (CN135) among external input terminals, only
the Master unit is effective.
Wiring method and specifi cations
* A twisted pair cable (0.33 mm
2
(22AWG)) should be used. Maximum length of
cable is 150 m.
* Use an external input and output cable with appropriate external dimension, de-
pending on the number of cables to be installed
* For each input, pin No.1 is of positive polarity and pin No.2 is of ground level.
En-16
connected unit connected unit
connected unit connected unit connected unit
CN131
(Yellow)
CN133
(White)
CN132
(Green)
CN134
(Red)
CN135
(Orange)
P. C .B
Input 1
Input 3Input 2
Input 4
Input 5
Operation behavior
Each input terminal works as follows.
Connector
Input
signal
Status
Outdoor unit
Master Slave
Input 1
CN131 (Yellow)
OFF Normal operation
O
ON Low noise mode operation
Input 2
CN132 (Green) *1
OFF Cooling priority
O
ON Heating priority
Input 3
CN133 (White)
OFF Normal operation
O
ON
Outdoor unit operation peak
control
Input 4
CN134 (Red)
OFF Normal operation
O
ON
Batch stop or Emergency stop
operation *2, *3
Input 5
CN135 (Orange) *4
No pulse
No information from electricity
meter
OO
Pulse
Power usage information from
electricity meter
Slave unit can connect only input5 (CN135).
The operations of each input terminal and the selection of function are set with the
push button on the PC board of outdoor unit. About the setting, please refer to “7.4.
Push button setting” .
NOTE:
*1: The "external input priority mode" must be set by pressing push button on PC
board of outdoor unit.
*2: Batch stop or Emergency stop pattern can be selected by outdoor unit PC
board push button.
*3: The emergency stop function mounted in the equipment does not guarantee
the regulations of each country. For this reason, suffi cient checking is neces-
sary regarding use.
Especially, since the fact that the equipment may not be emergency-stopped
in the case of breaking of the wiring to the external input terminals and com-
munication line, communication error due to noise, VRF external input circuit
trouble, etc. must be considered, the provision of double measures that add
direct interruption of the power supply by switch, etc. is recommended as a
precaution.
*4: Pulse input to CN135 must be width 50ms or more, and must be interval 50ms
or more.
6. 7. 3. External output terminal
• You can detect the operation condition of outdoor unit and the abnormal situation
of both indoor and outdoor unit.
• The external output terminal is only valid for Master Unit.
Wiring method and specifi cations
Error status (Master unit only)
This output indicates the outdoor unit and connected indoor unit's "Normal" or "Error"
status.
Operation status (Master unit only)
This output indicates the outdoor unit's "Operation" status.
Connector Output voltage Status
CN136 (Black)
0 V Normal
DC 12 to 24 V Error
CN137 (Blue)
0 V Stop
DC 12 to 24 V Operation
1
2
+
+ -
*5
*6
*7
P. C .B
CN136
(Black)
or CN137
(Blue)
DC power supply
(External) 12 to 24 V
Connected load
(Operation Indicator or
Error Indicator)
connected unit
* 5: Provide a DC12 to 24 V power supply.
Select a power supply capacity with an ample surplus for the connected load.
* 6: The allowable current is 30 mA or less.
Provide a load resistance such that the current becomes 30 mA or less.
* 7: Polarity is [+] for pin 1 and [-] for pin 2. Connect correctly.
Do not impress a voltage exceeding 24 V across pins 1-2.
* A twisted pair cable (0.33 mm
2
(AWG22)) should be used. Maximum length of
cable is 150 m.
* Use an external input and output cable with appropriate external dimension, de-
pending on the number of cables to be installed.
6. 7. 4. Base heater terminal
This is the output signal for base heater. Output signal ON, when the outdoor tem-
perature goes down below 2°C, and signal OFF at the outdoor temperature 4°C.
1
2
3
4
P. C .B
CN115
(Black)
*8
AC230 V
(For rated 400 V power supply)
Cable
(0.82 mm
2
(18AWG))
Base heater *9
* 8: Connect to pin 1 and pin 3. No connection pin 2 and pin 4.
* 9: The allowable current is 1 A or less.
7. FIELD SETTING
CAUTION
Discharge the static electricity from your body before setting up the DIP switches.
Never touch the terminals or the patterns on the parts that are mounted on the
board.
7. 1. Field setting switches
Remove the service panel of the outdoor unit and the cover of the electrical compo-
nent box to access the PC board of the outdoor unit.
PC board switches for various settings and LED indicators are shown in the fi gure.
7. 2. DIP switch setting
7. 2. 1. List of Settings
SET3 and SET5 must be set for the DIP switch.
Confi gure the settings before turning on the power. Settings for SET1, SET2, and
SET4 DIP switches are factory default ones. Do not change them.
DIP Switch Function
SET1 1-4 Forbidden
SET2 1-4 Forbidden
SET3
1
Outdoor unit address setting
2
3
Setting for number of slave units
4
SET4 1-4 Forbidden
SET5
1-2 Number of outdoor units installed
3 Forbidden
4 Terminal resistor setting
En-17
X 10 X 1
7 Segment
LED indicator
Push button
LED lamp
POWER
LED105
LED104
REF AD
SET 1
SW101
SET 2
SW102
SET 3
SW103
SET 4
SW104
ERROR
MODE
LED101
(GREEN)
MODE
/EXIT
SELECT
ENTER
SW106
SW107 SW108 SW109
SW105
LED102
(RED)
Rotary switch
Outdoor unit PC board
DIP switch
SET5
7. 2. 2. Settings to be confi gured locally
(1) Outdoor unit address setting
When 2 or 3 outdoor units are installed to 1 refrigerant system, set the address for
each outdoor unit.
Set the address for all outdoor units.
SET3
Outdoor unit address
Remarks
12
OFF OFF 0 Master unit (Factory setting)
OFF ON 1 Slave unit 1
ON OFF 2 Slave unit 2
ON ON - Forbidden
(2) Number of slave units setting for outdoor unit
Set the number of slave units connected to 1 refrigerant system.
Set only the master unit.
SET3
Number of connectable
outdoor units
Remarks
34
OFF OFF 0 Master unit only (Factory setting)
OFF ON 1 1 slave unit connected
ON OFF 2 2 slave unit connected
ON ON - Forbidden
(3) Number of outdoor units installed
The number of outdoor units installed in 1 refrigerant system must be set.
Set for all outdoor units.
SET5
Number of outdoor units Remarks
12
OFF OFF 1 (Factory setting)
OFF ON 2 -
ON OFF 3 -
ON ON - Forbidden
7. 2. 3. Terminal resistor setting
CAUTION
Be sure to set the terminal resistor according to specifi cations.
Set the terminal resistor for every network segment (NS).
If terminal resistor is set in multiple devices, the overall communication system
may be damaged.
If terminal resistor is not set in a device, abnormal communication may occur.
• Be sure to set 1 terminal resistor in a network segment. You can set the terminal
resistor at the outdoor unit or signal amplifi er.
• When setting the terminal resistor of a signal amplifi er, refer to the installation
manual of the signal amplifi er.
• When setting multiple terminal resistors, take note of the following items.
1
How many network segments are there in a VRF system?
2
Where will you set the terminal resistors in a network segment? (Condition for 1
segment: Total number of outdoor and indoor units and signal amplifi ers is less
than 64, or the total length of the transmission cable is less than 500m)
3
How many outdoor units are connected to 1 refrigerant system?
Confi gure the setting (DIP switch SET5) of the terminal resistor of the outdoor units as
shown below from conditions
1
to
3
.
SET5
Terminal resistor Remarks
4
OFF Disable (Factory setting)
ON Enable -
Figure: Terminal resistor setting
NS2 (Network segment 2)
NS3 (Network segment 3)
NS4 (Network
segment 4)
NS1 (Network segment 1)
(Set terminal resistor at outdoor units)
Master unit
Master unit
Master unit
Refrigerant system1
Refrigerant system2
Refrigerant system3
Terminal resistor: off
Terminal resistor: on
Terminal resistor: on
About the setting of terminal resistor
Outdoor unit (Master unit)
Install
Do not install
:on
:off
Signal amplifi er
7. 3. Rotary switch setting
The rotary switch (REF AD) sets the refrigerant circuit address of the outdoor unit.
Confi gure the settings only on the master unit of a refrigerant system.
If multiple refrigerant systems are connected, set the rotary switch (REF AD) as
shown in the table below.
Refrigerant circuit address
Rotary Switch Setting
REF AD
×10 ×1
000
101
202
303
404
•••
•••
97 9 7
98 9 8
99 9 9
Setting Setting range Type of switch
Refrigerant circuit
address
0–99
Setting
example
63
REF AD × 10 REF AD × 1
Rotary Switch (REF AD×1): Factory setting "0"
Rotary Switch (REF AD×10): Factory setting "0"
En-18
7. 4. Push button setting
Various functions can be set when necessary.
Perform settings after all indoor units have stopped operation.
Table. A: List of Settings
No Setting Item
7 segment LED indicator
Factory
setting
First 2
digits
Last 2
digits
00
Pipe length set-
ting *1
Standard (40 to 65 m)
00
00
Short (less than 40 m) 0 1
Medium (65 to 90 m) 0 2
Long 1 (90 to 120 m) 0 3
Long 2 (120 to 165 m) 0 4
Pipe length means the length between master outdoor unit and the nearest
indoor unit.
10
Sequential start
shift *1
Normal
10
00
21 sec. Delay 0 1
42 sec. Delay 0 2
63 sec. Delay 0 3
The start-up timing of outdoor unit (compressor) can be set up so that it can
delay several seconds.
This feature is useful when multiple number of outdoor units are installed and
turned on at the same time to limit the starting current.
11
Cooling capacity
shift *1
Normal mode
11
00
Save energy mode 0 1
High power mode 1 0 2
High power mode 2 0 3
(Forbidden) 0 4
Set this item when necessary.
12
Heating capacity
shift *1
Normal mode
12
00
Save energy mode 0 1
High power mode 1 0 2
High power mode 2 0 3
Set this item when necessary.
13
(Forbidden) 1 3 0 0
14
(Forbidden) 1 4 0 0
15
(Forbidden) 1 5 0 0
17
Height difference
between indoor
units *1
Standard
17
00
Forbidden 0 1
Height difference 0 2
Forbidden 0 3
Forbidden 0 4
If installing the indoor units (even only one set) to a lower fl oor than the outdoor
unit, and the height difference between the indoor units is 3m or greater (i.e., if
installing the indoor units on separate fl oors), set “02 (height difference)”.
20
Switching between
batch stop or
emergency stop
*1
Batch stop
20
00
Emergency stop 0 1
This mode selects the pattern of the stop function to be operated by the external
input terminal (CN134).
• Batch stop: The stop of all indoor units connected to same refrigerant system
due to input signal coming from CN134.
• Emergency stop: When emergency stop is actuated, the indoor unit does not
accept the operation command from the remote controller. On the other hand,
when the emergency stop is released (no input from CN134), the air condi-
tioner does not return to the original operation until the indoor unit is turned on
by the remote controller.
21
Operation mode
selecting method
*1
Priority given to the fi rst
command
21
00
Priority given to external
input of outdoor unit
01
Priority given to adminis-
trative indoor unit
02
Select the priority setting of the operation mode.
• Priority given to the fi rst command: Priority is given to the operation mode
which is set fi rst.
• Priority given to external input of outdoor unit: Priority is given to the operation
mode which is set by the external input terminal (CN132).
• Priority given to administrative indoor unit: Priority is given to the operation
mode of the administrative indoor unit which is set by the wired remote control-
ler.
22
Snow falling
protection fan
mode *1
Valid
22
00
Invalid 0 1
This mode operates the fans of outdoor units in order to prevent the units from stop-
ping operation when they are covered by snow.
23
Interval setting
for snow falling
protection fan
mode *1
Standard (30 minutes)
23
00
Short 1 (5 minutes) 0 1
Short 2 (10 minutes) 0 2
Short 3 (20 minutes) 0 3
When the snow falling protection fan mode is set, the operation interval of the fans
of outdoor units can be selected.
24
High static pressure
mode
Standard
24
00
High static pressure 1
(equivalent to 30Pa)
01
High static pressure 2
(equivalent to 82Pa)
02
(Forbidden) 0 3
When installing a duct to the blow-off outlet of an outdoor unit, set the high static
pressure mode according to the static pressure of the duct to be installed.
Furthermore, use this setting if the air blow of an outdoor unit is poor, such as when
installed in a place with a low ceiling.
25
(Forbidden) 2 5 0 0
26
(Forbidden) 2 6 0 0
27
(Forbidden) 2 7 0 0
28
(Forbidden) 2 8 0 0
29
(Forbidden) 2 9 0 0
30
Energy saving
level setting *1
Level 1 (stop)
30
00
Level 2 (operated at 40%
capacity)
01
Level 3 (operated at 60%
capacity)
02
Level 4 (operated at 80%
capacity)
03
Level 5 (operated at 100%
capacity)
04
The capacity limit can be selected by the external input terminal (CN133) when
operating with the “Energy Saving Peak Cut function”.
The lower the level, the more the effect of energy saving, but the cooling/heating
performance will also drop.
32
(Forbidden)
3200
33
(Forbidden)
3300
40
Capacity priority
setting (in low
noise mode) *1
Off (quiet priority)
40
00
On (capacity priority) 0 1
If the cooling/heating performance becomes insuffi cient when the low noise mode is set,
it is possible to set “capacity priority” that automatically cancels the low noise mode (once
performance is restored, the mode will automatically return to the low noise mode).
41
Low noise mode
setting *1
Off (Normal)
41
00
On (Low noise mode) 0 1
42
Low noise mode
operation level
setting *1
Level 1
42
00
Level 2 0 1
Level1: The operating sound lowers from the rated value by about 3 to 5 dB(A)
Level2: The operating sound lowers from Level1 by about 3 to 5 dB(A)
61
(Forbidden) 6 1 0 0
62
(Forbidden) 6 2 0 0
63
(Forbidden) 6 3 0 0
70
Electricity meter
No. setting 1 *2
Setting number (x00)
70
00
Setting number (x01) 0 1
······ ··· ···
Setting number (x98) 9 8
Setting number (x99) 9 9
Set the ones digit and tens digit of the No. of the electricity meter connected to
CN135.
71
Electricity meter
No. setting 2 *2
Setting number (0xx)
71
00
Setting number (1xx) 0 1
Setting number (2xx) 0 2
Set the hundreds digit of the No. of the electricity meter connected to CN135.
En-19
72
Electricity meter
pulse setting 1 *3
Setting number (xx00)
72
00
Setting number (xx01) 0 1
······ ··· ···
Setting number (xx98) 9 8
Setting number (xx99) 9 9
Set the ones digit and tens digit of the No. of the electricity meter pulse setting
connected to CN135.
73
Electricity meter
pulse setting 2 *3
Setting number (00xx)
73
00
Setting number (01xx) 0 1
······ ··· ···
Setting number (98xx) 9 8
Setting number (99xx) 9 9
Set the hundreds digit and thousands digit of the electricity meter pulse setting
connected to CN135.
*1: Do not set this for outdoor units with Slave setting.
*2: When electricity meter No. is set to “000” and “201 to 299”, the pulses input to CN135
become ineffective. Available setting number is "001" to "200"
*3: When the electricity meter pulse setting is set to “0000”, the pulses input to CN135
become ineffective. Available setting number is "0001" to "9999"
(1) Turn on the power of the outdoor unit and enter standby mode.
• When system is normal
POWER/MODE lamp lights up. (ERROR lamp is off.)
POWER/MODE lamp:
ON
ERROR lamp: OFF
SELECT button
ENTER button
MODE/EXIT button
POWER
LED105 LED104
ERROR
MODE
LED101
(GREEN)
MODE
/EXIT
SELECT ENTER
SW107
SW108 SW109
LED102
(RED)
7 segment LED indicator:
OFF
• When system is abnormal
Check the settings as there is an error in the settings for outdoor unit address (DIP switch
SET3-1, 2) or number of connected slave units (DIP switch SET3-3, 4).
POWER/MODE lamp:
ON
7 segment LED indicator:
"-" display
ERROR lamp:
Blinking
POWER
LED105 LED104
ERROR
MODE
LED101
(GREEN)
MODE
/EXIT
SELECT ENTER
SW107 SW108 SW109
LED102
(RED)
(2) Setting method
Use the “MODE/EXIT”, “SELECT”, and “ENTER” buttons to confi gure settings accord-
ing to the procedures below.
(If no setting is made, the factory default setting will be displayed.)
: Press the “MODE/EXIT” button.
: Press the “SELECT” button.
: Press the “ENTER” button.
: Press the “ENTER” button for more than 3 seconds.
MODE/EXIT
SELECT
ENTER
ENTER
1: Function setting
7 segment LED indicator
(LED105, LED104)
(Flashing)
First 2 digits
Last 2 digits
(When [F3] to [F9] are displayed, continue to press
the “SELECT” button until [F2] is displayed.)
2: Setting the
fi rst 2 digits
3: Setting the last 2 digits
Continue to press the “SELECT” button
until the desired number appears at the
last 2 digits.
Every press of the
“SELECT” button will
change the setting
number for the fi rst 2
digits.
(Continue to press the
“SELECT” button until the
desired number appears at
the last 2 digits.)
Setting is complete when the lamp lights up
Press “ENTER” button to return to “2. Setting
the first 2 digits” (If there is no operation for
5 seconds after the setting, the indicator will
return to “2: Setting the first 2 digits”.)
Setting is complete when the lamp lights up
Press “ENTER” button to return to “2. Setting the
fi rst 2 digits” (If there is no operation for 5 seconds
after the setting, the indicator will return to
“2: Setting the fi rst 2 digits”.)
EXIT: Press the “MODE/EXIT” button to cancel the setting mode.
MODE/EXIT
SELECT
ENTER
ENTER
MODE/EXIT
SELECT
SELECT
SELECT
SELECT
SELECT
SELECT
SELECT
SELECT
SELECT
ENTER
MODE/EXIT
MODE/EXIT
ENTER
ENTER
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