Toro 53cm Recycler Lawn Mower Owner's manual

Category
Lawnmowers
Type
Owner's manual

This manual is also suitable for

FormNo.3387-956RevA
53cmRecycler
®
LawnMower
ModelNo.20999—SerialNo.315000001andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedbyresidentialhomeowners.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialproperties.Itisnotdesignedforcutting
brushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourmachineproperlyandtoavoidinjuryand
equipmentdamage.Youareresponsibleforoperatingthe
machineproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourmachineready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
Figure1
1.Modelandserialnumberlocation
Writetheproductmodelandserialnumbersinthefollowing
space:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,seetheseparateproduct-specicDeclarationof
Conformity(DOC)sheet.
NetTorque:Thegrossornettorqueofthisenginewas
laboratoryratedbytheenginemanufacturerinaccordance
withtheSocietyofAutomotiveEngineers(SAE)J1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclassofmower
willbesignicantlylower.Gotowww .Toro.comtoview
specicationsonyourmowermodel.
Donottamperwiththeenginecontrolsoralterthegovernor
speed;doingsomaycreateanunsafeconditionresultingin
personalinjury.
Contents
Introduction..................................................................1
Safety...........................................................................2
GeneralLawnMowerSafety.....................................2
SoundPressure......................................................3
SoundPower..........................................................3
Hand/ArmVibration..............................................4
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1UnfoldingtheHandle............................................5
2InstallingtheRecoil-StarterRopeintheRope
Guide.................................................................5
3FillingtheEnginewithOil......................................6
4AssemblingtheGrassBag......................................6
5InstalltheMulchPlugortheGrassBag....................7
ProductOverview..........................................................9
Specications.........................................................9
Operation.....................................................................9
FillingtheFuelTank................................................9
CheckingtheEngine-OilLevel.................................10
AdjustingtheCuttingHeight....................................10
AdjustingtheUpperHandleHeight..........................11
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3387-956*A
StartingtheEngine.................................................12
UsingtheSelf-PropelDrive.....................................12
StoppingtheEngine...............................................12
RecyclingtheClippings...........................................13
BaggingtheClippings.............................................13
Side-DischargingtheClippings.................................14
OperatingTips......................................................15
Maintenance.................................................................16
RecommendedMaintenanceSchedule(s)......................16
PreparingforMaintenance.......................................16
ReplacingtheAirCleaner........................................17
ChangingtheEngineOil.........................................17
LubricatingtheWheelGears....................................18
LubricatingtheUpperHandle..................................18
AdjustingtheSelf-PropelDriveCable.......................18
ReplacingtheBlade................................................19
CleaningundertheMachine.....................................20
Storage........................................................................20
PreparingtheMachineforStorage............................20
FoldingtheHandle.................................................20
RemovetheMachinefromStorage............................21
TestingtheMachineSafetySystem............................21
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013.
Improperlyusingormaintainingthismowercanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructions.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessentialthat
youandanyotheroperatorofthemowerreadand
understandthecontentsofthismanualbeforethe
engineiseverstarted.Payparticularattentiontothe
safetyalertsymbol(Figure2),whichmeansCaution,
Warning,orDanger—“personalsafetyinstruction.”
Readandunderstandtheinstructionbecauseithasto
dowithsafety.Failuretocomplywiththeinstruction
mayresultinpersonalinjury.
GeneralLawnMowerSafety
Thiscuttingmachineiscapableofamputatinghandsandfeet
andofthrowingobjects.Failuretoobservethefollowing
safetyinstructionscouldresultinseriousinjuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemachine.Localregulationscan
restricttheageoftheoperator.
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
Understandexplanationsforallpictogramsusedonthe
machineorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe
followingprecautions.
Storefuelincontainersspecicallydesignedforthis
purpose.
Refueloutdoorsonlyanddonotsmokewhilerefueling.
Addfuelbeforestartingtheengine.Neverremovethe
capofthefueltankoraddgasolinewhiletheengineis
runningorwhentheengineishot.
Ifgasolineisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillageand
avoidcreatinganysourceofignitionuntilgasolinevapors
havedissipated.
Replaceallfueltankandcontainercapssecurely.
Preparation
Whilemowing,alwayswearsubstantial,slip-resistant
footwearandlongtrousers.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallstones,sticks,wires,bonesand
otherforeignobjects.
Beforeusing,alwaysvisuallyinspecttoseethatguardsand
safetydevices,suchasdeectorsand/orgrasscatchers,
areinplaceandworkingcorrectly.
Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.
Starting
Donottiltthemachinewhenstartingtheengineunless
themachinemustbetiltedforstarting.Inthiscase,do
nottiltitmorethanabsolutelynecessaryandliftonlythe
partwhichisawayfromtheoperator.
Starttheenginecarefullyaccordingtoinstructionsand
withfeetwellawayfromtheblade(s)andnotinfrontof
thedischargechute.
Operation
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Mowonlyindaylightoringoodarticiallight.
Stayalertforholesintheterrainandotherhiddenhazards.
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
2
Neverpickuporcarryalawnmowerwhiletheengineis
running.
Useextremecautionwhenreversingorpullinga
pedestrian-controlledmowertowardyou.
Walk,neverrun.
Slopes:
Donotmowexcessivelysteepslopes.
Exerciseextremecautionwhenonslopes.
Mowacrossthefaceofslopes,neverupanddown,
andexerciseextremecautionwhenchangingdirection
onslopes.
Alwaysbesureofyourfootingonslopes.
Reducespeedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
Stopthebladeifthemachinemustbetiltedfor
transportationwhencrossingsurfacesotherthangrass
andwhentransportingthemachinetoandfromthearea
tobemowed.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses
cancollect.
Stoptheengine
wheneveryouleavethemachine.
beforerefueling.
beforeremovingthegrasscatcher.
beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperatingposition.
Stoptheengineanddisconnectthespark-plugwire.
beforeclearingblockagesoruncloggingchute.
beforechecking,cleaningorworkingonthemachine.
afterstrikingaforeignobject,inspectthemachine
fordamageandmakerepairsbeforerestartingand
operatingthemachine.
ifthemachinestartstovibrateabnormally(check
immediately).
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
Keepallnuts,bolts,andscrewstighttobesurethatthe
equipmentisinsafeworkingcondition.
Donotusepressure-cleaningequipmentonthemachine.
Neverstoretheequipmentwithgasolineinthetankand
insideabuildingwherefumescanreachanopename
orspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestorageareafreeof
grass,leaves,orexcessivegrease.
Checkgrasscatchercomponentsandthedischargeguard
frequentlyandreplacewithmanufacturer'srecommended
parts,whennecessary.
Replacewornordamagedpartsforsafety.
Replacefaultysilencers.
Ifthefueltankhastobedrained,dothisoutdoors.
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatinganengineatexcessivespeedcan
increasethehazardofpersonalinjury.
Becarefulwhileadjustingthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.
Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementpartsand
accessories.Donotuse
will t
partsandaccessories;
theymaycauseasafetyhazard.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
Usefull-widthrampsforloadingthemachineintoa
traileroratruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Boththefrontandtherearstrapsshouldbe
directeddownandoutwardfromthemachine.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof89
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
CAUTION
Long-termexposuretonoisewhileoperatingthe
machinemaycausesomehearingloss.
Wearadequatehearingprotectionwheneveryou
operatethemachineforanextendedperiodoftime.
3
Hand/ArmVibration
Measuredvibrationlevelforrighthand=6.6m/s
2
Measuredvibrationlevelforlefthand=7.9m/s
2
UncertaintyValue(K)=3.1m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
CAUTION
Long-termexposuretovibrationwhileoperating
themachinemaycausesomenumbnessinthe
handsandwrists.
Wearglovesthatdampenthevibrationwhenever
youoperatethemachineforanextendedperiodof
time.
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
108-7450
1.Heightofcut
108-7451
1.Heightofcut
110-9457
1.EngineswitchOff
3.Unlocked
2.EngineswitchOn
4.Locked
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
121–2370
1.Handleinraisedposition3.Footpedallocation
2.Handleinloweredposition
4
131–4514
1.Warning—readtheOperator'sManual.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthespark-plugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine;stoptheenginebeforeleavingthe
operatingposition;pickupanydebrisbeforemowing.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operatesideto
sideonslopes;lookbehindyouwhenbackingup.
Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengine.
1
UnfoldingtheHandle
NoPartsRequired
Procedure
1.UnfoldthehandleasillustratedinFigure3.
G020797
Figure3
2.Tightenallhandleknobs.
3.Movetheupperhandletothedesiredpositionand
tightentheupperhandleknobrmly(Figure4).
G020798
Figure4
5
2
InstallingtheRecoil-Starter
RopeintheRopeGuide
NoPartsRequired
Procedure
Important:Youmustinstalltherecoil-starterropein
theropeguide.
Holdtheblade-controlbartotheupperhandleandpullthe
recoil-starterropethroughtheropeguideonthehandle
(Figure5).
Figure5
1.Recoil-starterrope2.Ropeguide
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Thismachinedoesnotcomewithoilinthe
engine.Beforestartingtheengine,lltheenginewith
oil.
Important:Changetheengineoilaftertherst5
operatinghours;changeityearlythereafter.Referto
ChangingtheEngineOil(page17).
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure6)andpourabout3/4of
thecrankcasecapacityofoilintotheoil-lltube.
Note:Max.ll:0.59L(20oz),type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.
Figure6
3.Wipeoffthedipstickendwithacleancloth.
4.Insertthedipstickintotheoil-lltube,andscrewit
inuntilitstops.
5.Removethedipstickandreadtheoillevelonthe
dipstick;refertoFigure6.
Iftheoillevelistoolow,addasmallamountof
oilslowlytotheoil-lltube,andthenrepeatsteps
3through5untiltheoilleveliscorrectasshown
inFigure6.
Iftheoillevelistoohigh,draintheexcessoiluntil
youobtainthecorrectoillevelonthedipstick.To
draintheexcessoil,refertoChangingtheEngine
Oil(page17).
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
6.Installthedipsticksecurelybyhand.
4
AssemblingtheGrassBag
NoPartsRequired
Procedure
1.SlipthegrassbagovertheframeasshowninFigure7.
6
1
2
3
g027218
Figure7
1.Handle
3.Grassbag
2.Frame
Note:Donotslipthebagoverthehandle(Figure7).
2.Hookthebottomchannelofthebagontothebottom
oftheframe(Figure8).
g027219
Figure8
3.Hookthetopandsidechannelsofthebagontothetop
andsidesoftheframe,respectively(Figure8).
5
InstalltheMulchPlugorthe
GrassBag
NoPartsRequired
Procedure
Important:Youmustcorrectlyinstallthemulchplug
(formulchingorside-discharging)orthegrassbag(for
bagging);otherwise,theenginewillnotstart.
Themachinehasasafetyswitch,locatedatthebottomofthe
channelatthetop,rightrearofthemachine,thatprevents
themachinefromoperatingwithoutamulchplugoragrass
bag.Thispreventsthemachinefromthrowingdebrisatthe
operatorthroughtherearchute.
Fortheswitchtodetectthepresenceofthemulchplug,the
topofthemulchpluglevermustliefullyinthebottom
ofthechannel(Figure9).
Figure9
1.Topofmulchplugleverinchannelbottom
1.Insertthemulchplugintothemachineifitisn'talready
installed(Figure10).
7
Figure10
2.Squeezethebuttonontheleverwithyourthumb,and
fullyinsertthemulchplugintotheopening(Figure11).
Figure11
3.Releasethebuttonontheleverandensurethatthetop
oftheleverliesfullyintheswitchchannel(Figure12).
Ifthetopoftheleverisnotintheswitchchannel,
yourmachinewillnotstart.
Figure12
Note:Iftheleverdoesnotlatchproperly,disconnect
thewirefromthesparkplugandcheckforandremove
anydebrisbuildupinthetunnel.
8
ProductOverview
G020796
10
Figure13
1.Cutting-heightlever(4)
6.Upperhandle
2.Sparkplug
7.Upper-handleknob
3.Oilll/Dipstick(notshown)
8.Fuel-tankcap
4.Recoil-starthandle9.Footpedal
5.Blade-controlbar
10.Airlter
Figure14
1.Grassbag3.Recycleplug(installed)
2.Side-dischargechute
Specications
ModelWeightLengthWidthHeight
2099938kg
(84lb)
157cm
(62
inches)
56cm
(22
inches)
112cm
(44
inches)
Operation
FillingtheFuelTank
RecommendedFuel:
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold;runthemachinedrybeforestoring
itformorethan30days.
Donotusefueladditivesotherthanafuel
stabilizer/conditioner.Donotusefuelstabilizers
withanalcoholbasesuchasethanol,methanol,or
isopropanol.
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
directlyonthegroundbeforelling,notina
vehicleoronanobject.
Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
Donothandlegasolinewhensmokingoraround
anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
1.Cleanaroundthefuel-tankcap,andremovethecap
fromthetank(Figure15).
9
1 cm (1/2 inch)
g027944
Figure15
2.Fillthefueltank,leavingatleast1cm(1/2inch)from
thebottomoftheneckemptytoallowthegasoline
roomtoexpand.
3.Installthefueltankcapandtightenitsecurelybyhand.
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Max.ll:0.59L(20oz),type:SAE30detergentoilwithan
APIserviceclassicationofSF,SG,SH,SJ,SL,orhigher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure16).
Figure16
3.Wipeoffthedipstickendwithacleancloth.
4.Insertthedipstickintotheoil-lltubeandscrewitin
untilitstops.
5.Removethedipstickandreadtheoillevel;referto
Figure16.
Iftheoillevelistoolow ,addasmallamountofoil
slowlytotheoil-lltube,andthenrepeatsteps3
through5untiltheoilleveliscorrectasshownin
Figure16.
Iftheoillevelistoohigh,draintheexcessoiluntil
youobtainthecorrectoillevelonthedipstick.To
draintheexcessoil,refertoChangingtheEngine
Oil(page17).
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
6.Installthedipsticksecurelybyhand.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
Stoptheengineandwaitforallmovingparts
tostop.
Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
10
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.Keepawayfromthe
hotmufer.
Adjustthecuttingheightasdesired.Setallfourwheelsto
thesameheight.
Note:Toraisethemachine,moveall4cuttingheightlevers
forward;tolowerthemachine,movethemallrearward
(Figure17).
Figure17
Note:Thecuttingheightsettingsare25mm(1in);38mm
(1-1/2inches);51mm(2inches);64mm(2-1/2inches);76
mm(3inches);89mm(3-1/2inches);102mm(4inches);
and114mm(4-1/2inches).
AdjustingtheUpperHandle
Height
Youmayraiseorlowertheupperhandletoaposition
comfortableforyou.
Note:Youcannotraisetheupperhandlehigherthanthe
angleofthelowerhandle.
1.Loosentheupper-handleknob(Figure18).
Figure18
2.Movetheupperhandletothedesiredposition(Figure
19).
Figure19
3.Tightentheupper-handleknobrmly(Figure19).
Figure20
11
StartingtheEngine
Important:Themachinehasasafetysystemthat
preventsyoufromstartingthemachineunlessyourst
installthemulchplugorthegrassbagsecurelyonthe
machine.
1.Installthemulchplug(Figure21)orthegrassbag
(Figure22)onthemachine.
Figure21
Figure22
2.Holdtheblade-controlbaragainstthehandleandpull
therecoilstarter(Figure23).
Figure23
1.Blade-controlbar
Note:Ifthemachinestilldoesnotstart,contactan
AuthorizedServiceDealer.
3.Testthemachinesafetysystem;refertoTestingthe
MachineSafetySysteminStorage.
UsingtheSelf-PropelDrive
Tooperatetheself-propeldrive,simplywalkwithyourhands
ontheupperhandleandyourelbowsatyoursides,andthe
machinewillautomaticallykeeppacewithyou(Figure24and
Figure25).
Figure24
Figure25
Note:Ifthemachinedoesnotfreelyrollbackwardafter
self-propelling,stopwalking,holdyourhandsinplace,and
allowthemachinetorollacoupleofinches(centimeters)
forwardtodisengagethewheeldrive.Youcanalsotry
reachingjustunderthepersonalpacehandletothemetal
handleandpushthemachineforwardacoupleofinches
(centimeters).Ifthemachinestilldoesnotrollbackward
easily,contactanAuthorizedServiceDealer.
StoppingtheEngine
ServiceInterval:Beforeeachuseordaily—Ensurethat
theenginestopswithin3secondsafter
releasingtheblade-controlbar.
Tostoptheengine,releasetheblade-controlbar.
Important:Whenyoureleasetheblade-controlbar,
boththeengineandbladeshouldstopwithin3seconds.
Iftheydonotstopproperly,stopusingyourmachine
immediatelyandcontactanAuthorizedServiceDealer.
12
RecyclingtheClippings
Yourmachinecomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemachine,removeit;referto
RemovingtheGrassBag(page14)beforerecyclingthe
clippings.Iftheside-dischargechuteisonthemachine,
removeitandlocktheside-dischargedoor;refertoRemoving
theSide-DischargeChute(page15)beforerecyclingthe
clippings.
Important:Themachinehasasafetyswitchthat
preventsyoufromstartingthemachineunlessyourst
installtherecycleplugsecurelyonthemachine(Figure
26).
Figure26
1.Topofrecycleplugleverinchannelbottom
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstonesand
othersimilardebristobethrowntowardyouor
bystanders,resultinginseriouspersonalinjuryor
death.
Checkthegrassbagfrequently.Ifitisdamaged,
installanewTororeplacementbag.
Iftheside-dischargechuteisonthemachine,removeit
andlocktheside-dischargedoor;refertoRemovingthe
Side-DischargeChute(page15)beforebaggingtheclippings.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Removetherecycleplug(Figure27).
Figure27
2.Routethestarterropearoundthelower-ropeguide
(Figure28).
Figure28
Note:Thelower-ropeguidereleasesthestarterrope
whenyoupulltherecoil-starthandle.
3.Insertthegrass-baghandleintothegroovesatthetop
ofthemachine(Figure29).
Important:Themachinehasasafetyswitchthat
preventsyoufromstartingthemachineunlessyou
rstinstallthegrassbagsecurelyonthemachine.
13
Figure29
RemovingtheGrassBag
1.Routethestarterropearoundthelower-ropeguide
(Figure30).
Figure30
2.Liftthegrass-baghandleoutfromthegroovesatthe
topofthemachineandremovethebagfromthe
machine(Figure31).
Figure31
3.Insertthemulchplug(Figure32).
Figure32
Side-Dischargingthe
Clippings
Usethesidedischargeforcuttingverytallgrass.
Ifthebagisonthemachine,removeitandinserttherecycle
plug;refertoRemovingtheGrassBag(page14)before
side-dischargingtheclippings.
Important:Themachinehasasafetyswitchthat
preventsyoufromstartingthemachineunlessyourst
installtherecycleplugsecurelyonthemachine;referto
RecyclingtheClippings(page13).
InstallingtheSide-DischargeChute
1.Unlocktheside-dischargedoor(Figure33).
Figure33
2.Liftopentheside-dischargedoor(Figure34).
Figure34
14
3.Installtheside-dischargechuteandclosethedooronto
thechute(Figure35).
Figure35
RemovingtheSide-DischargeChute
Toremovethesidedischargechute,reversethestepsabove.
Important:Locktheside-dischargedoorafteryouclose
it(Figure36).
Figure36
OperatingTips
GeneralMowingTips
Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom
thesparkplug,andexaminethemachinefordamage.
Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelowthe51mm(2inch)settingunlessthegrassis
sparseoritislatefallwhengrassgrowthbeginstoslow
down.RefertoAdjustingtheCuttingHeight(page10).
Whencuttinggrassover15cm(6inches)tall,mowatthe
highestcutting-heightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemayplugandcause
theenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachinetoplug
ortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try1
ormoreofthefollowing:
Replacethebladeorhaveitsharpened.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmachine.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
Setthecuttingheightonthefrontwheelsanotch
lowerthantherearwheels.Forexample,setthefront
wheelsat51mm(2inches)andtherearwheelsat64
mm(2-1/2inches).
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanasinglepassovertheleaves.
Iftherearemorethan13cm(5inches)ofleavesonthe
lawn,setthefrontcuttingheight1or2notcheshigher
thantherearcuttingheight.
Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
15
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevel.
Ensurethattheenginestopswithin3secondsafterreleasingtheblade-controlbar.
Cleantheundersideofthemachine.
Every25hours
Replacetheairlteryearly;replaceitmorefrequentlyindustyoperatingconditions.
Every50hours
Changetheengineoil;changeitmorefrequentlyindustyoperatingconditions.
Yearly
Lubricatethewheelgears.
Lubricatetheupperhandle.
Yearlyorbeforestorage
Changetheengineoil;changeitmorefrequentlyindustyoperatingconditions.
Replacetheblade.
Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthespark-plugwirefromthesparkplug
(Figure37)beforeperforminganymaintenance
procedure.
Figure37
3.Afterperformingthemaintenanceprocedure(s),
connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemachinetochange
theoilorreplacetheblade,allowthefueltankto
rundrythroughnormalusage.Ifyoumusttip
themachinepriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystipthe
machineontoitssidewiththedipstickdown.
WARNING
Tippingthemachinemaycausethefuelto
leak.Gasolineisammableandexplosiveand
cancausepersonalinjury.
Runtheenginedryorremovethegasoline
withahandpump;neversiphon.
16
ReplacingtheAirCleaner
ServiceInterval:Every25hours
1.Unscrewtheknobandopenthecover(Figure38).
G020262
1
2
3
Figure38
1.Cover
3.Aircleanerelement
2.Knob
2.Replacetheaircleanerelement(Figure38).
3.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Every50hours
Yearlyorbeforestorage
Note:Max.ll:0.59L(20oz),type:SAE30detergent
oilwithanAPIserviceclassicationofSF,SG,SH,SJ,SL,
orhigher.
1.Movethemachinetoalevelsurface.
2.Ensurethatthefueltankcontainslittleornofuelso
thatfueldoesnotleakoutwhenyoutipthemachine
ontoitsside.
3.Runtheengineafewminutesbeforechangingtheoil
towarmit.
Note:Warmoilowsbetterandcarriesmore
contaminants.
4.Disconnectthewirefromthesparkplug;referto
PreparingforMaintenance(page16).
5.Setanoil-drainpanbesidethemachineonthesideof
thedipstick.
6.Removethedipstickfromtheoil-lltube(Figure39).
Figure39
7.Tipthemachineontoitsside,withtheoil-lltube
down,todraintheusedoiloutthroughtheoil-lltube
intotheoil-drainpan(Figure40).
Figure40
8.Afterdrainingtheusedoil,returnthemachinetothe
operatingposition.
9.Pourabout3/4ofthecrankcasecapacityofoilinto
theoil-lltube.
Note:Max.ll:0.59L(20oz),type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.
10.Wipeoffthedipstickendwithacleancloth.
11.Insertthedipstickintotheoil-lltubeandscrewitin
untilitstops.
12.Removethedipstickandreadtheoillevel;referto
Figure39.
Iftheoillevelistoolow ,addasmallamountofoil
slowlytotheoil-lltube,andthenrepeatsteps10
through12untiltheoilleveliscorrectasshownin
Figure39.
Iftheoillevelistoohigh,draintheexcessoiluntil
youobtainthecorrectoillevelonthedipstick.
Important:Iftheoillevelinthecrankcaseis
toolowortoohighandyouruntheengine,
youmaydamagetheengine.
13.Installthedipsticksecurelybyhand.
17
14.Recycletheusedoilatalocalrecyclingcenter.
LubricatingtheWheelGears
ServiceInterval:Yearly
1.Removethewheelboltinthecenterofeachrearwheel
andremovetherearwheels.
2.Applyalubricatingoiltotheinnerandoutersidesof
thegearasshowninFigure41.
Figure41
3.Installtherearwheels.
LubricatingtheUpperHandle
ServiceInterval:Yearly
Lubricatetheleftandrightsidesoftheupperhandlewitha
low-viscositysiliconespraylubricantyearlyorasneeded.
1.Spraytheouterplasticendoftheinnerhandle(Figure
42).
Figure42
Note:Usethestrawthatcomeswiththespraycanto
directthespray.
2.Pushtheupperhandlefullydownandspraytheinner
plasticsurfaceoftheouterhandle(Figure43).
Figure43
AdjustingtheSelf-PropelDrive
Cable
1.Loosenthenutonthecablemount(Figure44).
G009696
1
Figure44
1.Cablemount
2.Pulltheupperhandlebackfullyrearward.
Note:Ifthehandledoesnotmovesmoothly,referto
LubricatingtheUpperHandle(page18).
3.Pullthecablejacketdownwarduntilyouremovethe
slackintheexposedcable(Figure45).
Figure45
1.Exposedcable
18
4.Pushthecablejacketupward1/8inch(3mm).
Note:Youcanplacearuleragainsttheuppersideof
theblackcablemountandmeasurehowfartheupper
endofthecablejacketmoves(Figure46).
Figure46
1.Cablemount2.Cablejacket
Note:Movingthecablejacketupwarddecreasesthe
groundspeed;movingthejacketdownwardincreases
thegroundspeed.
5.Tightenthenutrmly.
6.Startthemachineandchecktheadjustment.
Note:Iftheself-propeldriveisnotproperlyadjusted,
repeatthisprocedure.
ReplacingtheBlade
ServiceInterval:Yearlyorbeforestorage
Important:
Y ou will need a torque wr ench to install the
blade pr oper l y .
Ifyoudonothaveatorquewrenchorare
uncomfortableperformingthisprocedure,contactan
AuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.Ifthe
bladeisdamagedorcracked,replaceitimmediately.Ifthe
bladeedgeisdullornicked,haveitsharpenedorreplaceit.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.Disconnectthespark-plugwirefromthesparkplug;
refertoPreparingforMaintenance(page16).
2.Tipthemachineontothesidewiththedipstickdown.
3.Useablockofwoodtoholdthebladesteady(Figure
47).
Figure47
4.Removetheblade,savingallmountinghardware
(Figure47).
5.Installthenewbladeandallmountinghardware
(Figure47).
Important:Positionthecurvedendsoftheblade
topointtowardthemachinehousing.
6.Useatorquewrenchtotightenthebladeboltto82
N-m(60ft-lb).
Important:Abolttorquedto82N-m(60ft-lb)is
verytight.Whileholdingthebladewithablock
ofwood,putyourweightbehindtheratchetor
wrenchandtightentheboltsecurely.Thisboltis
verydifculttoovertighten.
19
CleaningundertheMachine
ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfromunderthe
machinehousing.
Weareyeprotection.
Stayintheoperatingposition(behindthe
handle).
Donotallowbystandersinthearea.
1.Withtheenginerunningonaatpavedsurface,spraya
streamofwaterinfrontoftherightrearwheel(Figure
48).
Note:Thewaterwillsplashintothepathoftheblade,
cleaningouttheclippings.
Figure48
2.Whennomoreclippingscomeout,stopthewaterand
movethemachinetoadryarea.
3.Runtheengineforafewminutestodrytheunderside
ofthemachinetopreventitfromrusting.
Storage
PreparingtheMachinefor
Storage
WARNING
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemachineinanenclosurenear
anopename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizerto
thefuelasdirectedbytheenginemanufacturer.
2.Runthemachineuntiltheenginestopsfromrunning
outoffuel.
3.Primetheengineandstartitagain.
4.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
5.Disconnectthewirefromthesparkplug.
6.Removethesparkplug,add30ml(1oz)ofoilthrough
thesparkplughole,andpullthestarterropeslowly
severaltimestodistributeoilthroughoutthecylinder
topreventcylindercorrosionduringtheoff-season.
7.Looselyinstallthesparkplug.
8.Tightenallnuts,bolts,andscrews.
FoldingtheHandle
UprightPosition
1.Steponthefootpedalandholditdown(Figure49).
Figure49
2.Movethehandletotheuprightposition(Figure50).
20
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Toro 53cm Recycler Lawn Mower Owner's manual

Category
Lawnmowers
Type
Owner's manual
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