2. Toro
  3. Muffler and Spark Arrester Kit, Liquid-Cooled Z Master Series Mowers

Toro Muffler and Spark Arrester Kit, Liquid-Cooled Z Master Series Mowers, Muffler and Spark Arrester Kit, Air-Cooled Z Master Series Mowers Installation guide

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FormNo.3329-370RevB
MuferandSparkArresterKit
forZMaster200/500Series
ModelNo.105–1678
ModelNo.105–1679
ModelNo.105–3633
InstallationInstructions
Important:Whennishedinstallingthesparkarrestor,storethissheetwithyour
Operator’ s Man ual
for
futurereference.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Maintainthesparkarrestor
2
Nopartsrequired
–
Removetheexistingblades.
Cableheatshield
1
Bolt,(1/4x3/4inch)
1
3
Locknut,(1/4inch)
1
Installthecableheatshield(ForModels
74240and74241)
Mufer
1
4
Gasket
2
Installthemufer.
Sparkarrester
1
5
Clamp
1
Installthesparkarrester.
1
MaintainingtheSparkArrestor
NoPartsRequired
Procedure
Inspectthesparkarresterevery50hoursfordamage,
suchasholesinthescreen,andforbuild-uponthe
screen.Ifitisdamaged,replaceitwithanewspark
arrester.Ifitisdirty,removeitandcleanthescreen
withawirebrushand/orsoakitinsolvent.Installitas
indicatedinthefollowingprocedures.
2
RemovingtheMufer
NoPartsRequired
Procedure
1.StopthePTO,settheparkingbrake,stoptheengine,
andremovetheignitionkey.
2.Allowthetractionunittocoolcompletely.
3.Removethemuferheatshield
4.Removethefournutsandlockwasherssecuringthe
mufertothestudsontheengine.
5.Removetheoldmuferandgasketsfromtheengine,
ensuringthatyoucleanallpiecesofthegasketsoff
oftheengineexhaustmanifold.
©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
3
InstallingtheCableHeat
Shield(ForModels74240and
74241)
Partsneededforthisprocedure:
1
Cableheatshield
1
Bolt,(1/4x3/4inch)
1
Locknut,(1/4inch)
Procedure
1.Removetheboltbelowthecablebracketwhichis
installedintotheengine(Figure2).
2.Installthecableheatshieldbelowthecablebracket
usingtheboltremovedinstep1(Figure2).The
cableheatshieldneedstobeinstalledsoitisbetween
themuferandthecablebracket.
3.Installabolt(1/4x3/4inch)inthetopofthecable
bracketandintothecableheatshield(Figure2).
4.Securetheboltwithalocknut(1/4inch)(Figure2).
Figure1
1.Cableheat
shield—installed
5.Bolt(1/4x3/4)
2.Cablebracket6.Nut(1/4inch)
3.Cable
7.Engine
4.Bolt—belowthecable
bracket
4
InstallingtheMufer
Partsneededforthisprocedure:
1
Mufer
2
Gasket
Procedure
1.Slidethenewgasketsoverthestudsontheengine.
2.Installthenewmuferonthestudsontheengine,
securingittightlyusingthelockwashersandnut
removedpreviously(Figure2).
3.Installthemuferheatshield(Figure2).
2
Figure2
1.Mufer
4.Washer
2.Gasket5.Cableheat
shield—installed
3.Nut
6.Cable
5
InstallingtheSparkArrester
Partsneededforthisprocedure:
1
Sparkarrester
1
Clamp
Procedure
1.Slidetheslottedendofthesparkarrestoroverthe
exhaustoutletonthemuferasfaraspossibleby
hand(Figure3).
2.Slidetheclampoverthearrestoruntilitisushwith
theslottedendofthearrestorsothattheclamp
coverstheslotsinthearrester(Figure3).
3.Tightentheclamp.
Figure3
1.Sparkarrester3.Clamp
2.Muferexhaustoutlet
3
/