Toro Electrical Service Kit, 2008 and Before Emotion Model 21027 Lawn Mower Installation guide

Brand: Toro

Model: Electrical Service Kit, 2008 and Before Emotion Model 21027 Lawn Mower

Type: Installation guide

FormNo.3362-334RevA

ElectricalServiceKit

2008andBeforeEmotion43Model21027LawnMower

ModelNo.117-4092

InstallationInstructions

RemovingtheOldWire

Harness

NoPartsRequired

Procedure

Important:Theroutingofthenewwireharnessis

similartothatoftheold.Therefore,takenoteofthe

routingoftheoldwireharnessbeforeremovingit.

1.Liftupthereardeectortoexposethebatterycover.

2.Openthebatterycover,disconnectthebatteryfrom

theoldwireharness,andremovethebattery.

3.Tipthelawnmowerontoitsleftside.

4.Removetheblade.

5.Removethethreescrewsthatholdthebeltcover

inplace(Figure1).

Figure1

1.Beltcover

6.Rotatethebeltcovercounterclockwisetomoveit

outoftheway(Figure1).

7.Disconnecttheengineconnectorfromtheoldwire

harnessfrombehindtheengine(Figure2).

Figure2

1.Engineconnector

8.Disconnecttheignitionconnectorontheoldwire

harnessfromtheignitionswitchontheundersideof

theupperhandle(Figure3).

Figure3

1.Ignitionconnector

9.Removethecabletiesthatsecuretheoldwire

harnesstothehandle.

10.Removeanddiscardtheoldwireharnessfromthe

mower.

Note:Removetheoldwireharnessthroughthe

bottomofthemowerhousing.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

InstallingtheNewWire

Harness

Partsneededforthisprocedure:

1Wireharness

1Battery

2Fuse

Procedure

1.Identifythefollowingitemsonthenewwireharness:

anadhesivetab,awhiteband,andfourconnectors:

onetothefuseholder,onetothebatteryconnector,

onetotheengineconnector,andonetotheignition

switch(Figure4).

Figure4

1.Ignitionswitchconnector4.Batteryconnector

2.Fuseholder5.Adhesivetab

3.Whiteband6.Engineconnector

2.Installthenewwireharnessbythreadingtheignition

connectorendrstthroughtheopeninginthe

housingasshowninFigure5.

Figure5

1.Insertengineconnector

endofnewwireharness

here

3.Ignitionswitchconnector

exitsthemowerhousing

here

2.Insertignitionswitch

connectorendofnewwire

harnesshere

4.Height-of-cutcylinder

Note:Theignitionconnectorshouldcomeouton

theleftsideofthemowerhousingunderthehandle.

Note:Ensurethatthewhitestriponthenewwire

harnessisvisiblejustpasttheopeninginthemower

housing(Figure6).

Figure6

1.Openinginthemower

housing

2.Handleclip

3.Inserttheengineconnectorintotheopeningas

showninFigure5.

4.Connecttheengineconnectortotheengineas

showninFigure7.

Figure7

1.Engineconnector

5.Tucktheengineconnectorandtheexposedwiring

harnessintothehousingbehindtheengine.

6.Locatethewireharness(withthefuseholderandthe

batteryconnector)insidethebatterycompartment

(Figure8).

Figure8

1.Wireharness(segment

wrappedwithelectrical

tape)

3.Beltcompartment

2.Batterycompartment

7.Insertthefuseholderrstinfrontofthe

height-of-cutcylinder(Figure5),thenworkitaround

thecylinderanddowntothebeltcompartment

(Figure8andFigure9).

Figure9

1.Fuse2.Fuseholder

8.Clipthefuseholderonthenewwireharnessonto

theupperleft-handcornerofthebeltcompartment

opening(Figure9).

9.Tuckthewireharnessbetweenthealuminumboss

andtheblackplasticrib(Figure8).

Note:Ensurethatthebatteryconnectoronthe

newwireharnessisinpositiontoconnecttothe

batterywhenitisinstalled.

10.Removemostoftheslackinthewireharness,

andsecurethewireharnesswiththeadhesivetab

(Figure10).

Important:Beforeattachingtheadhesivetab

onthewireharnesstothemowerhousing,

thoroughlycleantheareaonthehousingon

whichyouwillattachthetab.Wipethearea

withdenaturedalcohol(orequivalent)before

attachingthetabtothemowerhousing.

Note:Onceitisattached,theadhesivetabis

difculttoremovefromacleanedsurfaceand

cannotbereused.Therefore,takecarethatyou

properlylocatethetabonthemowerhousingbefore

attachingit.

Figure10

1.Adhesivetab3.Drivebelt

2.Rib

11.Rotatethebeltcoverclockwisetoreturnittoits

originalposition.

12.Securethebeltcoverwiththethreescrewsthatyou

previouslyremoved.

13.Installtheblade.

Note:Torquethebladeboltto50N-m.

14.Returnthemowertotheoperatingposition.

15.Insertthewireharnessintothehandleclip(Figure6).

16.Securethewireharnesstothehandlewith2cable

ties(Figure11).

Figure11

1.Cabletieshere

17.Connecttheignitionconnectortotheignitionswitch

ontheundersideoftheupperhandle(Figure12).

Figure12

1.Ignitionconnector

18.Installthebatteryinthebatterycompartment.

19.Connectthebatterytothebatteryconnectoronthe

wireharness.

20.Insertthefuseinthefuseholder(Figure9).

21.Closethebatterycoverandthereardeector.

Toro Electrical Service Kit, 2008 and Before Emotion Model 21027 Lawn Mower Installation guide

Brand: Toro

Model: Electrical Service Kit, 2008 and Before Emotion Model 21027 Lawn Mower

Type: Installation guide

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Toro Electrical Service Kit, 2008 and Before Emotion Model 21027 Lawn Mower Installation guide

Toro Electrical Service Kit, 2008 and Before Emotion Model 21027 Lawn Mower Installation guide

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