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OWNER’S MANUAL
ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2015 Miller Electric Mfg. Co.
FORM: OM-256 058B 2015−10
For Miller
Plasma Roller Guide 253 054
1. Safety Symbol Definitions
DANGER! − Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The pos-
sible hazards are shown in the adjoining symbols or
explained in the text.
Fsafe1 2013-10
Have only trained and qualified persons install, operate,
or service this unit. Read the safety information at the
beginning of these instructions and in each section. Call
your distributor if you do not understand the directions.
For WELDING SAFETY and EMF information, read
owner’s manual(s).
Fsafe15 2013-10
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Fsafe2 2013-10
Beware of electric shock from wiring. Disconnect input
power before installing this kit. Reinstall all panels and
covers.
Fsafe7 2013-10
NOTICE
Indicates statements not related to personal injury.
Indicates special instructions.
Fsafe3 2013-10
Wear safety glasses with side shields.
Fsafe8 2013-10
Hot parts can burn. Allow cooling period before working
on equipment. Do not touch hot parts bare handed. To
handle hot parts, use proper tools and/or wear heavy,
insulated welding gloves and clothing to prevent burns.
Fsafe13 2015-06
CALIFORNIA PROPOSITION 65 WARNINGS
Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and,
in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive harm.
Wash hands after use.
Fsafe4 2013-10
2. Operating Instructions
! Turn off unit and disconnect input
power.
! Do not touch live electrical parts
including torch guide, wheels and
thumbscrews when cutting.
1 Bushing
2 Center Thumbscrew (1)
Select the correct bushing for type of torch
being used. Insert into roller guide assem-
bly and tighten center thumbscrew.
3 Outside Thumbscrews (2)
4 Wheel Assemblies (2)
5 Allen Screws (3)
Insert plasma torch into roller guide as-
sembly and tighten three allen screws.
Insert wheel assemblies as shown. Adjust
wheel height up or down until torch tip is
recommended distance from work. Tight-
en outside thumbscrews.
. Wheel height can also be used to tilt
torch for beveling and kerf
compensation.
. To ensure a straight cut, use a straight
edge against one wheel.
Move torch in a smooth motion along
workpiece.
194 883-TP1
3
4
5
2
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OM-256 058 Page 2
3. Parts List
2
1
4
194 883−TP2
6
5
3
Description
Part
No.
Dia.
Mkgs.
253054
Item
No.
Plasma Roller Guide
Quantity
1 227056 Bushing, Plasma Cutting Guide 1.070 In I.D. 1... ........... .. .........................
1 227057 Bushing, Plasma Cutting Guide 1.260 In I.D. 1... ........... .. .........................
1 253185 Bushing, Plasma Cutting Guide 1.180 In I.D. 1... ........... .. .........................
1 ♦230257 Bushing, Plasma Cutting Guide 1.007 In I.D. 1... ......... .. .........................
2 4211 Thumbscrew 2... ............. .. .....................................................
3 1011 Thumbscrew 1... ............. .. .....................................................
4 3875L Wheel Assembly, Left 1... ............ .. .............................................
5 3876R Wheel Assembly, Right 1... ........... .. ............................................
6 3825 Guide Body 1... ............. .. ......................................................
♦OPTIONAL
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
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